AGI WESTEEL 100 Series User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: BU-0101740 R5
Revised: January 2020
EasyFlow2 High Output (100
Series)
Farm High Output U-Trough Bin Unload System
Assembly & Installation Manual
This manual applies to:
EasyFlow2: Bin Diameters: 24’, 27’, 30’, 33’,
36’, 39’, 42’, 45’, 48’, 51’, 54’, 60’
High Output
U-Trough
Unload
Original Instructions

New in this Manual
The following changes have been made in this revision of the manual:
Description Section
E-Sump comes standard with high output u-trough

EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM
BU-0101740 R5 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
2. Safety....................................................................................................................................................... 6
2.1 Safety Alert Symbol and Signal Words...................................................................................... 6
2.2 General Product Safety ............................................................................................................. 6
2.3 Rotating Flighting Safety ........................................................................................................... 7
2.4 Rotating Parts Safety................................................................................................................. 7
2.5 Drives and Lockout Safety......................................................................................................... 7
2.5.1 Electric Motor Safety.................................................................................................. 8
2.5.2 Hydraulic Power Safety .............................................................................................. 9
2.6 Personal Protective Equipment................................................................................................. 9
2.7 Safety Equipment .................................................................................................................... 10
2.8 Safety Decals ........................................................................................................................... 11
2.8.1 Decal Installation/Replacement............................................................................... 11
2.8.2 Safety Decal Locations and Details .......................................................................... 11
3. Features................................................................................................................................................. 18
4. Preparation ........................................................................................................................................... 19
4.1 Diameter Tolerance................................................................................................................. 19
4.2 Intended Floor Types............................................................................................................... 19
4.3 Bin Height ................................................................................................................................ 22
4.4 Bin Wall Cutout ....................................................................................................................... 23
4.5 Retrofit Information ................................................................................................................ 24
4.6 Installation Planning................................................................................................................ 24
5. Pre-Assembly ........................................................................................................................................ 25
5.1 Check Shipment....................................................................................................................... 25
5.2 Before You Begin ..................................................................................................................... 25
5.3 Required Materials.................................................................................................................. 25
5.4 Required Lifting Equipment .................................................................................................... 26
5.5 Required Tools......................................................................................................................... 27
6. Assembly ............................................................................................................................................... 28
6.1 Assembly Safety ...................................................................................................................... 28
6.2 Bin Floor Preparation .............................................................................................................. 28
6.3 Install the Underfloor Auger ................................................................................................... 29
6.3.1 Install by Removing the Bin Sheet ........................................................................... 29
6.3.2 Install by Cutting a Bin Sheet in Place...................................................................... 31
6.4 Install the Bin Adapter............................................................................................................. 39
6.5 Reassemble the E-Sump Controls ........................................................................................... 43
6.6 Reassemble Sump Control Knobs ........................................................................................... 43
6.7 Reassemble Lower Gearbox Controls ..................................................................................... 43
6.8 Install Tandem Gearboxes in the Center Sump ...................................................................... 44
6.9 Floor Plank Completion and Sump Grates.............................................................................. 50
6.10 Assemble the U-Trough Extension (Optional) ...................................................................... 52
6.11 Assemble the Incline Powerhead (Optional) ........................................................................ 54
6.12 Assemble the Electric Powerhead (if Equipped)................................................................... 57
6.13 Electric Motor Installation / Alignment (if Equipped) .......................................................... 59
6.14 Assemble the Hydraulic Powerhead (if Equipped) ............................................................... 61

EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
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6.15 Install the Sweep End Wheel, Flighting, and Backboard ...................................................... 63
6.16 Set Backboard Clearance....................................................................................................... 66
6.17 Install the Sweep Stop........................................................................................................... 67
6.18 Testing ................................................................................................................................... 69
6.19 Adjust the Bin Sweep Extension............................................................................................ 71
6.20 Attach the Westeel Brand Logo Decal .................................................................................. 72
7. Specifications ........................................................................................................................................ 74
7.1 Mechanical .............................................................................................................................. 74
7.2 Bin Unload System Sizes.......................................................................................................... 75
7.3 Power Requirements............................................................................................................... 76
8. Bin Unload Limited Warranty .............................................................................................................. 77

BU-0101740 R5 5
11.. IInnttrroodduuccttiioonn
This manual describes how to assemble a Westeel Farm High Output U-Trough Bin Unload System.
Before assembling, please read this manual. Familiarize yourself with the process and the necessary
precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 1. INTRODUCTION

6 BU-0101740 R5
22.. SSaaffeettyy
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER,WARNING,CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
2.2. General Product Safety
It is the owner, operator, and maintenance personnel's responsibility to read and understand all safety
instructions, safety decals, and manuals and follow them when operating or maintaining the equipment.
• Owners must give instructions and review the information initially and annually with
all personnel before allowing them in the work area. Untrained users/operators
expose themselves and bystanders to possible serious injury or death.
• Use for intended purposes only.
• Do not modify the bin unload in any way without written permission from the manufacturer. Unauthorized
modification may impair the function and/or safety. Any unauthorized modification will void the warranty.
• Follow a health and safety program for your worksite. Contact your local occupational health and safety
organization for information.
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BU-0101740 R5 7
2.3. Rotating Flighting Safety
• KEEP AWAY from rotating flighting.
• DO NOT remove or modify flighting guards, doors, or covers.
Keep in good working order. Have replaced if damaged.
• DO NOT operate the bin unload without all guards, doors,
and covers in place.
• NEVER touch the flighting. Use a stick or other tool to
remove an obstruction or clean out.
• Shut off and lock out power to adjust, service, or clean.
2.4. Rotating Parts Safety
• Keep body, hair, and clothing away from rotating pulleys,
belts, chains, and sprockets.
• Do not operate with any guard removed or modified. Keep
guards in good working order.
• Shut off and remove key or lock out power source before
inspecting or servicing machine.
2.5. Drives and Lockout Safety
Inspect the power source(s) before using and know how to shut down in an emergency.
Whenever you service or adjust your equipment, make sure you shut down the power
source and follow lockout and tagout procedures to prevent inadvertent start-up and
hazardous energy release. Know the procedure(s) that applies to your equipment from the
following power source(s). Ensure that only 1 key exists for each assigned lock, and that
you are the only one that holds that key. Ensure that all personnel are clear before turning
on power to equipment.
WARNING
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8 BU-0101740 R5
2.5.1 Electric Motor Safety
Power Source
• Electric motors and controls shall be installed and serviced by
a qualified electrician and must meet all local codes and
standards.
• A magnetic starter should be used to protect your motor.
• You must have a manual reset button.
• Reset and motor starting controls must be located so that the
operator has full view of the entire operation.
• Locate main power disconnect switch within reach from
ground level to permit ready access in case of an emergency.
• Motor must be properly grounded.
• Guards must be in place and secure.
• Ensure electrical wiring and cords remain in good condition;
replace if necessary.
• Use a totally enclosed electric motor if operating in
extremely dusty conditions.
SERVICE DISCONNECT
ON
OFF
Lockout
• The main power disconnect switch should be in the locked position during shutdown or
whenever maintenance is performed.
• If reset is required, disconnect all power before resetting motor.
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2.5.2 Hydraulic Power Safety
Power Source
• Refer to the rules and regulations applicable to the power
source operating your hydraulic drive.
• Do not connect or disconnect hydraulic lines while system is
under pressure.
• Keep all hydraulic lines away from moving parts and pinch
points.
• Escaping hydraulic fluid under pressure will cause serious
injury if it penetrates the skin surface (serious infection or
toxic reaction can develop). See a doctor immediately if
injured.
• Use metal or wood as a backstop when searching for
hydraulic leaks and wear proper hand and eye protection.
• Check all hydraulic components are tight and in good
condition. Replace any worn, cut, abraded, flattened, or
crimped hoses.
• Clean the connections before connecting to equipment.
• Do not attempt any makeshift repairs to the hydraulic fittings
or hoses with tape, clamps, or adhesive. The hydraulic
system operates under extremely high pressure; such repairs
will fail suddenly and create a hazardous and unsafe
condition.
Lockout
• Always place all hydraulic controls in neutral and relieve
system pressure before disconnecting or working on
hydraulic system.
2.6. Personal Protective Equipment
The following Personal Protective Equipment (PPE) should be worn when assembling the equipment.
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
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Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
2.7. Safety Equipment
The following safety equipment should be kept on site:
Fire Extinguisher
• Provide a fire extinguisher for use in case of an accident. Store in a highly visible and
accessible place.
First-Aid Kit
• Have a properly-stocked first-aid kit available for use should the need arise, and
know how to use it.
Eyewash Kit
• Keep a portable eye wash kit available or make sure a permanent eyewash station is
available should the need arise to flush materials from the eyes. Review instructions
for use before working with the bin unload.
Salvage Container
• Keep a sealable salvage container on site, such as a spill containment pallet.
Absorbent Materials
• Keep granular absorbent materials on hand to clean up any chemical spills.
2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
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BU-0101740 R5 11
Aluminum Shovel and Broom
• Keep an aluminum shovel and broom for cleanup of spilled materials.
2.8. Safety Decals
• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.
2.8.1 Decal Installation/Replacement
1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.
2.8.2 Safety Decal Locations and Details
Replicas of the safety decals that are attached to the bin unload and their messages are shown in the figure(s)
that follow. Safe operation and use of the bin unload requires that you familiarize yourself with the various
safety decals and the areas or particular functions that the decals apply to, as well as the safety precautions
that must be taken to avoid serious injury, death, or damage.
EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 2. SAFETY

12 BU-0101740 R5
BU-0100470
BU-0100476
BU-0101800
20813
20804
BU-0020807
BU-0100472
200092
BU-0000002
20803
Note
Decal locations same on incline discharge.
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BU-0101740 R5 13
Figure 1. Hydraulic Powerhead Decal Locations
20813
BU-0020807
20806
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Table 1. Safety Decals
Part Number Description
BU-0100470
DANGER
To prevent serious injury or death:
• KEEP OUT of bin while sweep is operating.
• KEEP AWAY from rotating auger flighting.
• NEVER touch the auger flighting. Use a stick or other
tool to remove an obstruction or clean out.
• Shut off and lock out power before entering bin to
adjust, service, or clean.
ROTATING FLIGHTING HAZARD
20813
To prevent death or serious injury:
• KEEP AWAY from rotating auger flighting.
• DO NOT remove or modify auger flighting
guards, doors, or covers. Keep in good working
order. Have replaced if damaged.
• DO NOT operate the auger without all guards,
doors, and covers in place.
• NEVER touch the auger flighting. Use a stick or
other tool to remove an obstruction or clean out.
• Shut off and lock out power to adjust, service, or
clean.
ROTATING FLIGHTING HAZARD
DANGER
20803
To prevent serious injury or
death, shut off power and
reattach guard before operating
machine.
MISSING GUARD HAZARD
WARNING
2. SAFETY EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
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BU-0101740 R5 15
Table 1 Safety Decals (continued)
Part Number Description
20804
To prevent serious injury or death:
• Keep body, hair, and clothing away from rotating
pulleys, belts, chains, and sprockets.
• Do not operate with any guard removed or
modified. Keep guards in good working order.
• Shut off and remove key or lock out power
source before inspecting or servicing machine.
ENTANGLEMENT HAZARD
WARNING
20806
HIGH PRESSURE FLUID HAZARD
Hydraulic fluid can cause serious injury if it
penetrates the skin. If it does, see a doctor
immediately.
• Relieve system pressure before repairing, adjusting
or disconnecting.
• Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
WARNING
BU-0000002
Center hopper must be opened first to empty
bin. Failure to follow could result in structural
damage, serious injury, or death.
Center hopper must be opened first to empty
bin. Failure to follow could result in structural
damage, serious injury, or death.
BIN COLLAPSE HAZARD
WARNING
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Table 1 Safety Decals (continued)
Part Number Description
BU-0020807
To prevent serious injury or death:
• Read and understand the manual before
assembling, operating, or maintaining the
equipment.
• Only trained personnel may assemble, operate,
or maintain the equipment.
• Children and untrained personnel must be kept
outside of the work area.
• Do not modify the equipment. Keep in good
working order.
• Lock out power before performing maintenance.
• If the manual, guards, or decals are missing or
damaged, contact factory or representative for
free replacements.
WARNING
BU-0100476
To prevent damage to the unload
system, DO NOT engage bin
sweep while underfloor auger is
operating.
To operate bin sweep:
1. Shut down and lock out all power to
the unload system.
2. Engage the bin sweep.
3. Engage power to operate the system.
NOTICE
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Table 1 Safety Decals (continued)
Part Number Description
BU-0101800
OPERATING PROCEDURE
123
Center Hopper Intermediate Hoppers BinSweep
BU-0100472
OPERATING PROCEDURE
3Pull handle to engage and operate.
Bin Sweep
Intermediate
Hoppers
2Open
Center
Hopper 1
Open
200092
DISENGAGE
ENGAGE
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33.. FFeeaattuurreess
This section covers the main features of the bin unload.
Figure 2. Bin Unload System Features
4A
6
3
7
2
10
11
1A
8
5
12
9
4B
1B
13
Table 2. Bin Unload System Features
Item Description Item Description
1A Electric Powerhead 7Emergency Sump (E-Sump)
1B Hydraulic Powerhead 8Controls
2Center Sump (Hopper) 9Bin Adapter
3Underfloor Auger 10 Lower Gearbox
4A Horizontal Discharge 11 Upper Gearbox
4B Incline Discharge 12 Sweep Drive Wheel
5Bin Sweep 13 Sweep Stop
6Intermediate Sump (Hopper)
Optional u-trough extensions are available in lengths of 3’, 4.5’, 6’ and 9’.
3. FEATURES EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
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BU-0101740 R5 19
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4.1. Diameter Tolerance
In order to use the Westeel Farm High Output U-Trough Bin Unload System bin unload, the bin diameter must
be within the tolerance in the following table.
Table 3. Bin Diameter Tolerances for Bin Unload Models
Bin Unload Model Bin Diameter Tolerance
24’ 23’6” - 25’6” (7.16 - 7.77 m)
27’ 26’6” - 27’6” (8.08 - 8.38 m)
30’ 29’6” - 30’6” (8.99 - 9.30 m)
33’ 32’6” - 33’6” (9.91 - 10.21 m)
36’ 35’6” - 36’6” (10.82 - 11.13 m)
39’ 38’6” - 39’6” (11.73 - 12.04 m)
42’ 41’6” - 42’6” (12.65 - 12.95 m)
45’ 44’6” - 45’6” (13.56 - 13.87 m)
48’ 47’6” - 48’6” (14.48 - 14.78 m)
51’ 50’6” - 51’6” (15.39 - 15.70 m)
54’ 53’6” - 54’6” (16.31 - 16.61 m)
60’ 59’6” - 60’6” (18.14 - 18.44 m)
4.2. Intended Floor Types
The unload system may be installed as part of a:
• full floor aeration system
• concrete form with an aeration pit
• trench in a full concrete foundation
The instructions in this manual are written for full floor aeration systems, however any type may be safely used
noting the additional requirements below.
Concrete Form with an Aeration Pit
Install the tandem gearboxes in the center sump before positioning the underfloor auger in the trench to
prevent clearance problems.
Connect the bin adapter pieces to the concrete form wall using eleven 1/4" x 1-1/4" self-tapping concrete
screws (purchased separately).
Trench in a Full Concrete Foundation
The concrete floor must meet the dimensions in the figure below.
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20 BU-0101740 R5
Install the tandem gearboxes in the center sump before positioning the underfloor auger in the trench to
prevent clearance problems.
Do not install the anchor legs (they are unnecessary and would cause clearance problems).
The bin adapter top piece may not fit against the underfloor auger and corrugated bin wall in the same way as
the lower pieces. In this case, use another method to seal the top of the underfloor auger to the bin.
Connect the bin adapter pieces to the concrete foundation using six 1/4" x 1-1/4" self-tapping concrete screws
purchased separately.
Cover the underfloor auger with 23" (584 mm) length steel planks, wood planks, or aeration planks (not
supplied). The planks must be strong enough to support the weight of grain.
Use standard bin flashing (can be purchased through Westeel) to cover the small gaps where the planks meet
the concrete foundation.
Table 4. Rating for 23” Floor Planks
Bin Unload Model
(Bin Diameter)
Maximum Number
of Bin Tiers
24’
13
27’
30’
33’ 12
36’ 11
39’ 10
42’
45’
9
48’
51’
54’ 8
60’
4. PREPARATION EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
SYSTEM