AGI WESTEEL 100 Series User manual

Read this manual before using product. Failure to
follow instructions and safety precautions can
result in serious injury, death, or property
damage. Keep manual for future reference.
Part Number: BU-0101740 R5
Revised: January 2020
EasyFlow2 High Output (100
Series)
Farm High Output U-Trough Bin Unload System
Assembly & Installation Manual
This manual applies to:
EasyFlow2: Bin Diameters: 24’, 27’, 30’, 33’,
36’, 39’, 42’, 45’, 48’, 51’, 54’, 60’
High Output
U-Trough
Unload
Original Instructions

New in this Manual
The following changes have been made in this revision of the manual:
Description Section
E-Sump comes standard with high output u-trough

EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM
BU-0101740 R5 3
CONTENTS
1. Introduction ............................................................................................................................................ 5
2. Safety....................................................................................................................................................... 6
2.1 Safety Alert Symbol and Signal Words...................................................................................... 6
2.2 General Product Safety ............................................................................................................. 6
2.3 Rotating Flighting Safety ........................................................................................................... 7
2.4 Rotating Parts Safety................................................................................................................. 7
2.5 Drives and Lockout Safety......................................................................................................... 7
2.5.1 Electric Motor Safety.................................................................................................. 8
2.5.2 Hydraulic Power Safety .............................................................................................. 9
2.6 Personal Protective Equipment................................................................................................. 9
2.7 Safety Equipment .................................................................................................................... 10
2.8 Safety Decals ........................................................................................................................... 11
2.8.1 Decal Installation/Replacement............................................................................... 11
2.8.2 Safety Decal Locations and Details .......................................................................... 11
3. Features................................................................................................................................................. 18
4. Preparation ........................................................................................................................................... 19
4.1 Diameter Tolerance................................................................................................................. 19
4.2 Intended Floor Types............................................................................................................... 19
4.3 Bin Height ................................................................................................................................ 22
4.4 Bin Wall Cutout ....................................................................................................................... 23
4.5 Retrofit Information ................................................................................................................ 24
4.6 Installation Planning................................................................................................................ 24
5. Pre-Assembly ........................................................................................................................................ 25
5.1 Check Shipment....................................................................................................................... 25
5.2 Before You Begin ..................................................................................................................... 25
5.3 Required Materials.................................................................................................................. 25
5.4 Required Lifting Equipment .................................................................................................... 26
5.5 Required Tools......................................................................................................................... 27
6. Assembly ............................................................................................................................................... 28
6.1 Assembly Safety ...................................................................................................................... 28
6.2 Bin Floor Preparation .............................................................................................................. 28
6.3 Install the Underfloor Auger ................................................................................................... 29
6.3.1 Install by Removing the Bin Sheet ........................................................................... 29
6.3.2 Install by Cutting a Bin Sheet in Place...................................................................... 31
6.4 Install the Bin Adapter............................................................................................................. 39
6.5 Reassemble the E-Sump Controls ........................................................................................... 43
6.6 Reassemble Sump Control Knobs ........................................................................................... 43
6.7 Reassemble Lower Gearbox Controls ..................................................................................... 43
6.8 Install Tandem Gearboxes in the Center Sump ...................................................................... 44
6.9 Floor Plank Completion and Sump Grates.............................................................................. 50
6.10 Assemble the U-Trough Extension (Optional) ...................................................................... 52
6.11 Assemble the Incline Powerhead (Optional) ........................................................................ 54
6.12 Assemble the Electric Powerhead (if Equipped)................................................................... 57
6.13 Electric Motor Installation / Alignment (if Equipped) .......................................................... 59
6.14 Assemble the Hydraulic Powerhead (if Equipped) ............................................................... 61

EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD
SYSTEM
4 BU-0101740 R5
6.15 Install the Sweep End Wheel, Flighting, and Backboard ...................................................... 63
6.16 Set Backboard Clearance....................................................................................................... 66
6.17 Install the Sweep Stop........................................................................................................... 67
6.18 Testing ................................................................................................................................... 69
6.19 Adjust the Bin Sweep Extension............................................................................................ 71
6.20 Attach the Westeel Brand Logo Decal .................................................................................. 72
7. Specifications ........................................................................................................................................ 74
7.1 Mechanical .............................................................................................................................. 74
7.2 Bin Unload System Sizes.......................................................................................................... 75
7.3 Power Requirements............................................................................................................... 76
8. Bin Unload Limited Warranty .............................................................................................................. 77

BU-0101740 R5 5
11.. IInnttrroodduuccttiioonn
This manual describes how to assemble a Westeel Farm High Output U-Trough Bin Unload System.
Before assembling, please read this manual. Familiarize yourself with the process and the necessary
precautions for efficient and safe assembly.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
EASYFLOW2 HIGH OUTPUT (100 SERIES) – FARM HIGH OUTPUT U-TROUGH BIN UNLOAD SYSTEM 1. INTRODUCTION