AGP DS2300 User manual

Warning:
For tools equipped with over load protection, when motor
has shut down off due to over load, always run machine
with no load for at least 3 minutes to reduce temperature
before returning to operation to avoid burn out of the motor.
ORIGINAL INSTRUCTIONS
For your personal safety,
READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
Version:20130826

2
SPECIFICATIONS
Model 1600W Model 1150W Model
Voltage See machine nameplate
No load min-1 5000 5500
Power input 1600W 1150W
Bevel capability 0~45 deg. 0~45 deg.
Max blade diameter 230mm (9 in.) 160mm (6-1/4 in.)
Available arbor hole diameters* 30mm, 25.4mm (1 in.), 20mm 20mm
Max cutting depth 90 deg. : 85mm (3-3/8") 55mm (2-3/16")
45 deg. bevel: 60mm (2-3/8" ) 35mm (1-3/4")
Net weight 7.7 kg (17 lbs.) 4.8 kg (10.8 lbs.)
＊Flanges supplied vary with different markets.
GENERAL SAFETY INSTRUCTIONS
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your
mainsoperated (corded) power tool or battery-operated (cordless) power tool.
1) WORK AREA SAFETY
a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose
control.
2) ELECTRICAL SAFETY
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use an earth leakage circuit breaker. Use of
an earth leakage circuit breaker reduces the risk of electric shock.

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3) PERSONAL SAFETY
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power
tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust-related hazards.
4) POWER TOOL USE AND CARE
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making
any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely
to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5) SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.

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1. DANGER: Keep hands away from cutting area and blade. Keep your second hand on auxiliary
handle. If both hands are holding the saw, they cannot be cut by the blade.
2. Do not reach underneath the work. The guard cannot protect you from the blade below the work.
3. Adjust the cutting depth to the thickness of the workpiece. Less than a full tooth of the blade teeth should
be visible below the workpiece.
4. NEVER hold piece being cut in your hands or across your leg. It is important to support the work
properly to minimize body exposure, blade binding, or loss of control.
5. Hold tool by insulated gripping surfaces when performing an operation where the cutting tools may
contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the
tool “live” and shock the operator.
6. When ripping, always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces
the chance of blade binding.
7. Always use blades with correct size and shape (diamond versus round) of arbour holes. Blades that do not
match the mounting hardware of the saw will run eccentrically, causing loss of control.
8. Never use damaged or incorrect arbor flanges or bolts. The arbor flanges and bolt were specially designed
for your saw, for best performance and safety of operation.
9. Use extra caution when making a Pocket Cut into existing walls or other blind areas. The protruding
blade may cut objects that can cause KICKBACK.
10. Dust mask should be equipped when cutting wood.
Kickback causes and related warnings
• kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an uncontrolled
saw to lift up and out of the workpiece toward the operator;
• when the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor
reaction drives the unit rapidly back toward the operator;
• if the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig
into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the
operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
A). Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces.
Position your body to either side of the blade, but not in line with the blade. Kickback could cause the saw
to jump backwards, but kickback forces can be controlled by the operator, if proper precautions are taken.
B).When blade is binding, or when interrupting a cut for any reason, release the trigger and hold the saw
motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from
Symbols used in this manual
V……........volts
A……........amperes
Hz……......hertz
W…….......watt
~……….....alternating current
n0………....no load speed
min-1……...revolutions or reciprocation per minute
………..class II tool
SPECIFIC SAFETY RULES
read these instructions
do not dispose of electric tools, accessories and
packaging together with household waste
material

5
the work or pull the saw backward while the blade is in motion or KICKBACK may occur.Investigate and
take corrective actions to eliminate the cause of blade binding.
C).When restarting a saw in the workpiece, center the saw blade in the kerf and check that teeth are not
engaged into the material. If saw blade is binding, it may walk up or KICKBACK from the workpiece as
the saw is restarted.
D).Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels tend to sag
under their own weight. Supports must be placed under the panel on both sides, near the line of cut and
near the edge of the panel.Do not use dull or damaged blade. Dull blades produce a narrow kerf causing
excessive friction, blade binding, and KICKBACK.
F).Blade depth and bevel adjusting locking levers must be tight and secure before making cut. If blade
adjustment shifts while cutting, it may cause binding and kickback.
G).Use extra caution when sawing into existing walls or other blind areas. The protruding blade may cut
objects that can cause kickback.
11. Use only recommended blades, rated at the machine’s maximum rated RPM or higher with correct arbor
hole.
Guard function
a).Check guard for proper closing before each use. Do not operate the saw if guard does not move freely
and enclose the blade instantly. Never clamp or tie the guard so that the blade is exposed. If saw is
accidentally dropped, guard may be bent. Check to make sure that guard moves freely and does not touch
the blade or any other part, in all angles and depths of cut.
b).Check the operation and condition of the guard return spring. If the guard and the spring are not
operating properly, they must be serviced before use. Guard may operate sluggishly due to damaged parts,
gummy deposits, or a build-up of debris.
c).Assure that the base plate of the saw will not shift while performing the “plunge cut” when the blade
bevel setting is not at 90°. Blade shifting sideways will cause binding and likely kick back.
d).Always observe that the guard is covering the blade before placing saw down on bench or floor. An
unprotected, coasting blade will cause the saw to walk backwards, cutting whatever is in its path. Be aware
of the time it takes for the blade to stop after switch is released.
12. Tighten blade retaining bolt and all clamps before operating.
Riving knife function
a).Use the appropriate saw blade for the riving knife. For the riving knife to function, the body of the blade
must be thinner than the riving knife and the cutting width of the blade must be wider than the thickness of
the riving knife.
b).Adjust the riving knife as described in this instruction manual. Incorrect spacing, positioning and
alignment can make the riving knife ineffective in preventing kickback.
c).For the riving knife to work, it must be engaged in the workpiece. The riving knife is ineffective in
preventing kickback during short cuts.
d).Do not operate the saw if riving knife is bent. Even a light interference can slow the closing rate of a
guard.
13. Secure workpiece properly. Workpiece should be straight and firmly clamped to avoid possible movement
and pinching as the cut nears completion.
14. Allow the blade to come to a complete stop before removing or securing workpiece, or changing
workpiece angle.
15. Check the inside surfaces of the arbor flanges as well as the sides of the blade for freedom from any foreign

6
matter.
16. Check the blade for cracks or other damage before operation. Replace cracked or damaged blade
immediately.
17. Never start the tool with the workpiece against the blade.
18. Allow the motor to achieve full speed before cutting.
19. Important: After completing the cut, release power switch and wait for coasting blade to stop completely
before putting the saw down.
20. Never operate the tool in an area with flammable solids, liquids, or gases. Sparks from the commutator/
carbon brushes could cause a fire or explosion.
21. There are certain applications for which this tool was designed. The manufacturer strongly recommends
that this tool NOT be modified and/or used for any application other than for which it was designed. If you
have any questions relative to its application DO NOT use the tool until you have written the manufacturer
and have been advised.
22. It is recommended that a residual current device of 30 mA sensitivity or less is used in the power supply
system that this tool is to be plugged in to.
WARNING: Always wear hearing protection with this tool.
1. Intended use
This saw is designed exclusively for the sawing of wood, wood-like materials and plastics.
This machine should not be used for cutting other materials. The machine should not be converted or modified,
e.g. for any other form of use, other than as specified in these operating instructions. The user shall be liable for
damages and accidents due to incorrect use.
FUNCTIONAL DESCRIPTION
Arbor lock lever
Outer safety cover
Cutting depth scale
Cutting depth stop
Base
Thumb release carriage lock
On/Off
trigger switch
Main handle
Side handle Hex allen wrench
Bevel lock knob
Fig.1
Rear zero degree
bevel adjustor
Front zero degree
bevel adjustor Guide clearance adjustors
Dust extractor port
Plunge lock lever

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CAUTION: Do not overheat the blade tips. Use of undue force will not speed up the cutting operation. Allow
the tool to determine the best feed rate.
CAUTION: When sawing plastics, avoid melting the plastic.
2. Electrical connection
The network voltage must conform to the voltage indicated on the tool name plate. Under no
circumstances should the tool be used when the power supply cable is damaged. A damaged cable must
be replaced immediately by an authorized Customer Service Center. Do not try to repair the damaged
cable yourself. The use of damaged power cables can lead to an electric shock.
3. Extension cable
If an extension cable is required, it must have a sufficient cross-section so as to prevent an excessive
drop in voltage or overheating. An excessive drop in voltage reduces the output and can lead to failure of
the motor. The following table shows you the correct cable diameter as a function of the cable length for
this machine. Use only U.L. and CSA listed extension cables. Never use two extension cables together.
Instead, use one long one.
4. Saw Blades
Only use saw blades with a diameter in accordance with the markings on the tool name plate:
Only use saw blades with blade set (cutting width) of 2.4 mm to 2.6 mm and blade core thickness of
maximum 1.8 mm. Saw blades must be suitable for speeds of up to 5000 min -1 (for 230mm models)
or 5500 min -1 (for 160mm models). Do not use any abrasive wheel with this machine.
UNPACKING
Carefully remove the tool and all loose items from the shipping container.
Retain all packing materials until after you have inspected and satisfactorily operated the machine.
NOTE: An appropriate blade must be mounted to the machine before operating. Refer to the section of this
manual: “INSTALLING THE BLADE”
CARTON CONTENTS
1. Plunge-Cut Circular Saw
2. M5 Hex Allen Wrench
DO NOT OPERATE THIS TOOL UNTIL YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION
MANUAL.
Total Extension Cord Length (feet) Cord Size (AWG)
25 16
50 12
100 10
150 8
200 6

8
● INSTALLING THE BLADE -
ENSURE THAT TOOL IS DISCONNECTED FROM POWER SOURCE.
Whenever the blade is to be changed or the riving knife is to be adjusted, The machine must first be locked into its
BLADE CHANGE POSITION.
To do this:
A. Reach in and engage the plunge lock lever by pulling it
first outwards then flipping it upward. It is spring loaded
and this will allow it to lock the machine in the blade
change position.
B. Push the thumb release carriage lock to unlock the until
the plunge lock lever automatically locks in position by
spring pressure.See fig.2
C. The machine is now locked in its
BLADE CHANGE POSITION.
D. To release, Reach in and release the plunge lock lever by
pulling it first outwards then flipping it back.
To install the blade:
1. Remove any accumulated debris in the guards and around the arbor.
2. Clean the inner arbor flange(3). Orient the flange so that the
correct bore size faces the blade and place the new blade on
the arbor, making sure that the teeth point forwards.
NOTE: Use blades that have an arbor bore which can fit, and that
are rated for the machine’s maximum rated speed or higher.
Avoid contact with blade teeth to prevent personal injury.
3. Place the outer arbor flange on the arbor with the flat side
toward the blade. See fig.3
NOTE: Take care to ensure that the blade is centered (it is possible
to tighten the blade crooked between the flanges).
4. Replace and finger-tighten the blade retaining bolt by turning
it clockwise.
5. Push in the arbor lock lever and rotate the arbor by hand until
the lock engages the arbor. Tighten the blade retaining bolt
securely
with the provided wrench and release the arbor lock.
● REMOVING THE BLADE - DISCONNECT TOOL FROM POWER SOURCE.
Removal is the opposite of installing the blade, but special care
must be taken to avoid injury from the blade.
The machine must first be locked into its BLADE CHANGE
POSITION.
1. Push in the blade lock lever and rotate the arbor by hand until
the lock engages the arbor. Loosen the blade retaining bolt
securely with the provided wrench and release the arbor lock.
See fig.4
2. Completely unscrew the blade retaining bolt and lift it and the
outer blade washer away, taking care not to drop the blade.
3. The blade may now be removed.
Thumb release carriage lock
plunge lock lever
Hex Wrench
Fig.2
Blade retaining bolt
Outer arbor flange
Blade
Fig.3
Fig.4
Arbor lock

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● TO ADJUST DEPTH OF CUT-DISCONNECT TOOL
FROM POWER SOURCE.
Adjust the depth of cut as desired. A depth scale is provided.
To adjust the depth of cut:
Loosen the depth lock knob about 1-1/2 turns. While pushing in
slightly, slide the depth stop up or down as desired and retighten.
See fig.5
Riving knife
This machine is fitted with a riving knife as standard. This design helps to resist kickback. For safety reasons, all
saw work should always be carried out with the riving knife installed and correctly set.
The riving knife must be set so that the distance between riving knife and cutting circle of the saw blade is
2 to 4 mm (not more than 5mm) and the rim of the blade does not extend more than 5 mm beyond the lowest edge
of the riving knife.
Setting the riving knife:
1. Unplug the machine.
2. Lock the saw in its blade change position for setting the riving
knife. At this position the locking bolt will line up with the port
in the cover.
3. Loosen the locking bolt about a half turn with the hex wrench
supplied.
4. Set the riving knife correctly, and retighten the locking bolt.
Double check the adjustment, as it is spring loaded and can
shift when being tightened. See fig.6
● TO ADJUST BEVEL ANGLE - DISCONNECT TOOL FROM
POWER SOURCE.
To adjust the bevel angle, refer to the bevel gauge on the base. There
are markings for different angles from 0 to 45 degrees.
To adjust the bevel angle:
Loosen both of the bevel lock knobs (See fig.7) front and rear about
a half turn, then rotate the base to the desired angle. Retighten both
bevel lock knobs to hold at the desired position.
● TO ZERO IN THE BEVEL ANGLE -DISCONNECT TOOL
FROM POWER SOURCE.
The bevel angles are properly set at the factory, but if the
adjustments are disturbed, there is provision for zeroing in both the
45 degree and 0 degree bevel positions. To zero the 45 degree
position, (See fig.8) using a properly sized allen hex wrench, adjust
the small set screw on the right side of the front bevel block. To
adjust the 0 degree bevel position adjust the 2 vertical socket head
screws on the base (See fig.1) located adjacent to the bevel adjustor
knobs. Check the accuracy of the angles with a suitable measuring
tool.
Fig.5
Fig.6
Depth scale
Depth lock stop
Riving knife
Hex wrench
Fig.7
Bevel scale
Bevel lock
knob
0 degree bevel positions
Fig.8
45 degree bevel positions
Hex wrench

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● HOW TO USE THE SIGHTING NOTCH
To aid in free-hand cutting, a 0 degree sighting notch is located at
the front of the base. See fig 9
Align the cutting line on the workpiece with the sighting
notch. Additionally, the blade is visible through small gaps in the
cover for aligning the blade perfectly with the intended line of cut.
● BLADE GUARD OPERATIONS
To test the function of the blade guard, push the thumb release carriage lock and plunge the saw to the bottom of
its travel, then ensure that the saw is able to fully return back to the raised and locked position.
If the carriage does not plunge and return smoothly, the mechanism must be cleaned and lubricated to restore safe
functioning.
● DUST COLLECTION SYSTEM
Dust collection should always be used to minimise dust. Attach an appropriate hose and vacuum cleaner system
to the dust extractor port on the machine. See fig 10
● STARTING AND STOPPING TOOL
Make sure that the power circuit voltage is the same as that shown on the specification plate of the machine and
that switch is “OFF” before connecting the tool to the power circuit.
Switching the machine on and off
Keep the machine steady during switching and during use by
holding the main handle and the side handles with both hands. See
fig 10
To switch on:
first push the thumb release carriage lock forwards, and then press
the trigger switch You can then press the machine down for sawing.
To switch off:
Release the thumb release carriage lock and raise to topmost
position to re-engage locking block. Then release the trigger switch.
After the machine has been switched off, the saw blade will still rotate for a time.
Take care that parts of your body do not come into contact with the saw blade while it is still rotating!
As soon as you remove the machine from the workpiece, always allow the machine return to its topmost position
lock. In this way the saw blade is again completely covered by the outer protective cover.
● ELECTRONIC OVERLOAD PROTECTION
If while cutting the machine reaches a load approaching overload level, the electronic overload protection will
kick in and shut the saw off. When this happens, release the trigger and return the machine to its topmost locked
position. Then wait at least 3 seconds before continuing.
Fig.9
Sighting notch for straight cuts
Fig.10
Thumb release carriage lock
Trigger switch
Dust extractor
port

11
● HOW TO USE THE TOOL
Effective control of this powerful saw requires two-handed operation for maximum protection.
Do not use this tool continuously over 30 minutes. Support the work properly and to hold the saw firmly WITH
BOTH HANDS to prevent loss of control which could cause personal injury. Always hold the side handle with the
left hand and the rear handle with the right hand for proper hand support of the saw. Protect your eyes from injury
with safety glasses or goggles. Do not use cutting fluids or lubricants on the blade.
Sawing
The machine must reach full speed before cutting begins and should only be switched off once cutting has
finished. Only operate the saw away from you (pushing the circular saw forwards) and never towards you (pulling
the circular saw backwards). If you saw towards you, there is the danger that the circular saw might be
accelerated out of the cutting groove (recoil) and cause serious injury.
Sawing sections:
• Make sure the cutting depth is set as desired
• Place the front part of the saw bench on the workpiece.
• Switch the machine on, and plunge the saw all the way down to the depth stop.
• Push the machine in the direction of cut. Take care that the saw base remains firmly on the workpiece.
• Switch the machine off and lock at its uppermost position when cutting is completed.
Plunge cuts:
• Set the depth stop to the maximum cutting depth.
• When the machine plunges, the circular saw must be held very securely, otherwise there is the danger of a
kickback!
• Switch the machine on, allow it to reach full speed and plunge the saw.
• Once it is fully in the cut, begin to push the machine in the forward direction.
• Switch the machine off once cutting is completed and return fully to the topmost lock.
● CLAMP THE WORKPIECE
Secure the workpiece properly. The workpiece should be straight and firmly clamped to avoid possible movement
and pinching as the cut nears completion. Provide adequate support for long or wide workpieces. Never position
large or long workpieces so that they bend in the middle or at the cutting face. This can lead to the saw blade
jamming and kicking back. Instead, support the workpiece with several wooden battens, close to the cutting face.
Confirm that the blade has come to a complete stop before removing or securing the workpiece, or changing the
workpiece angle.
CAUTION: Keep the cord away from cutting area to prevent it from becoming entangled in the workpiece.
Do not force the cut. Let the saw do the cutting at the rate of speed permitted by the type of cut and workpiece.
● GUIDE RAIL:
Guide rails are available to assist in making precise straight cuts and
enhance safety. (These are an optional accessory) The guide rail
may be secured with C-clamps if desired.
There are 2 guide clearance adjustors for optimum fit and safety.
Adjust these equally so that there is no looseness, yet the base still
slides freely. See fig.12
Guide clearance adjustors
Fig.12

12
The rubber sighting strip:
The sighting / anti-splinter strip must be cut to size along its full length before the first use. The rubber strip must
be backed by a wood workpiece when it is cut for the first time.
CAUTION:
Failure to use wood backing on the first cut may result in the rubber strip being torn or damaged by the blade
Once it is cut to size, it will perfectly correspond to the cutting edge and will also help to protect the wood from
splintering. Once it is sized, the operator can know at a glance exactly where the line of cut will be. This saves a
lot of time and effort in making precise cuts. The saw is designed so that when the machine is on the guide rail,
the cutting line entry point will be the same whether it is at a straight or a bevel angle cut.
● KEEP TOOL CLEAN
Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft
damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the
material.
Wear safety glasses while using compressed air.
Clean all parts of the carriage plunge mechanism and hinge to ensure smooth operation. Then lightly lubricate.
● MAINTENANCE
Every 50 hours of operation blow compressed air through the motor
while running at no load to clean out accumulated dust. (If operating in
especially dusty conditions, perform this operation more often.)
The carbon brushes:
The carbon brushes are a normal wearing part and must be replaced
when they reach their wear limit. See fig.13
Caution: Always replace the brushes as a pair
To replace:
1. Remove the 4 screws and remove the motor tail cover.
2. Using pliers, rotate the brush spring out of the way and slide the
old carbon brush out of the brush holder.
3. Unscrew the screw to remove the brush lead. The old carbon
brush may now be lifted away.
4. Install a new brush. Installation is the reverse of removal.
5. Replace the motor tail cover. See fig.14
● STANDARD ACCESSORIES
5mm socket hex key
If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or their agent
in order to avoid a safety hazard.
WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed repairs could
lead to injury or death.
Fig.13
Fig.14
brush holder

13
WIRING
4R
BLACK
MOTOR
WIRE
CONNECTOR
WIRE
CONNECTOR
WIRE
CONNECTOR
SWITCH
CARBON
BRUSH
BLACK
BLACK
BLACK
BLACK BLACK
WHITE
YELLOW
RED
BROWN
BROWN
BLUE BLUE
OVERLOAD
AC

14
77
63
76
74
35
72
71 70
62 66 65
64
61
67
81
40
42
41
29
49
50
51
52
53
55
54
59
60
24
22
57
28
58
15
01
02
04
03
05
84
06A
08
09
10 21
11
14
12
18
19
20
32
31
30
29
26
82
48
33
80
71
69
68
45
73
33
TO66
TO83-79
TO83-55
TO83-70
TO66
TO83-70
83
59
07-1
07
13
16
17
23
24 25
26
27
34
37
36
38
39 25
47
43
44
46
56
59
73
78
75
78
76 77
79
28
28
NO.01~84V1.3
06B
EXPLODED VIEW 1600W Model

15
PARTS LIST 1600W Model
NO. Parts Name Q'TY
1 PAN HEAD SCREW M4 x 15 7
2 OUTER SAFETY COVER 1
3 ARBOR BOLT M8 x 25 1
4 OUTER FLANGE 1
5 SAWBLADE 1
6A INNER FLANGE 30mm 1
6B INNER FLANGE 25.4mm 1
7 PAN HEAD SCREW M5 x 8 2
7-1 FLAT WASHER ø5 x ø12 x 1 2
8 RIVING KNIFE BRACKET 1
9 BRACKET SPRING ø0.5 x 65T 1
10 SPRING LEVER ARM 1
11 SCREW M5 x 12 3
12 INNER SAFETY COVER 1
13 BEVEL LOCK POINTER 1
14 SCREW M4 x 8 1
15 SOCKET CAP SCREW M6 x 8 1
16 RIVING KNIFE 1
17 FLAT HEAD SCREW M5 x 6 1
18 DEPTH STOP BLOCK 1
19 PLUNGE TRACK 1
20 DEPTH STOP KNOB 1
21 FRONT BEVEL BRACKET 1
22 REAR BEVEL BRACKET 1
23 SET SCREW M6 x 12 1
24 SOCKET CAP SCREW M6 x 16 4
25 BEVEL KNOB 2
26 BEVEL SECURING NUT M8 2
27 PLUNGE PIVOT PIN ø8 x 65 1
28 SNAP RING S-8 3
29 FLAT HEAD SCREW M5 x 15 4
30 PLUNGE STOP BAR 1
31 FLAT HEAD SCREW M4 x 10 4
32 GEAR COVER PLATE 1
33 SOCKET CAP SCREW M5 x 12 2
34 BASE 1
35 GUIDE CLEARANCE ADJUSTOR 2
36 INSIDE CIRCLIP R-35 1
37 BEARING 6202-2RS 1
38 BEARING SUPPORT 1
39 ARBOR 1
40 PARALLEL KEY 5 x 5 x 12 1
41 OUTPUT GEAR 36T 1
NO. Parts Name Q'TY
42 PLUNGE SPRING ø2 x ø19.5 x ø23.5 x 15T x 150L 1
43 PLUNGE SPRING GUIDE 1
44 SET SCREW M4 x 12 1
45 CIRCLIP S-14 1
46 BEARING 608 zz 1
47 PLUNGE LOCK SPRING ø1 x ø8.2 x ø10.2 x 9.5T x 25L 1
48 SCREW M5 x 50 4
49 GEAR CASE ASS'Y 1
50 BEARING 6002-LLU 1
51 ARBOR LOCK LEVER 1
52 ARMATURE 8T 1
53 BEARING 6200 zz 1
54 SCREW M5 x 60 2
55 STATOR 1
56 TOPMOST LOCK LEVER 1
57 SOCKET CAP SCREW M5 x 16 1
58 PLUNGE LOCK LEVER 1
59 SCREW M4 x 25 6
60 MAIN HANDLE GRIP 1
61 MAIN HANDLE HALF 1
62 MOTOR HOUSING 1
63 MOTOR TAIL COVER 1
64 TRIGGER 1
65 TRIGGER SPRING ø1 x ø8 x ø10 x 15T x 55L 1
66 MAIN SWITCH 1
67 THUMB RELEASE SAFETY BUTTON 1
68 RIGHT LEVER SPRING ø0.5 x 5T 1
69 LEFT LEVER SPRING ø0.5 x 5T 1
70 OVERLOAD UNIT 1
7 1 SCREW M4 x 14 6
72 CORD CLIP 1
73 SCREW M4 x 20 5
74 BRUSH HOLDER 7 x 17 2
75 BRUSH SPRING ø0.7 x 5T 2
76 SCREW M4 x 10 2
77 CARBON BRUSH 7 x 17 2
78 NUT M4 x 8 2
79 CORD ARMOR 1
80 POWER SUPPLY CORD 1
81 5mm SOCKET HEX KEY 120mm x 33mm 1
82 DUST ATTACHMENT 1
83 SPLICE TERMINAL C4 3
84 SCREW M5 x 8 2

16
14
TO83-70
TO66
TO83-79
TO83-55
TO83-70
TO66
19
18
04
01
02
03
05
06
85
08
09
10
11
13
17
16
12
15
84
33
21
23
24
25
82
43
27
87
31
32 26
07
35
34
22
24
36
37
29
38
39
40
41
42 46
48
87
49
50
51
52
46
54
55
56
60
59
81
61
67
64
65
68
69
62
66
73
11
75
63
59
76
77
74
79
83
70
11
72
80
20
26
87
25
47
57
58
73
77
59
73
30
86
NO.01~87 V1.4
78
EXPLODED VIEW 1150W Model

17
PARTS LIST 1150W Model
NO. Parts Name Q'TY
1 PAN HEAD SCREW M4 x 15 6
2 OUTER SAFETY COVER 1
3 ARBOR BOLT M8 x 25 1
4 OUTER FLANGE 1
5 SAWBLADE 1
6 INNER FLANGE 1
7 PAN HEAD SCREW M5 x 8 2
8 RIVING KNIFE BRACKET 1
9 BRACKET SPRING Ø0.5 x 65T 1
10 SPRING LEVER ARM 1
11 SCREW M4 x 12 9
12 INNER SAFETY COVER 1
13 BEVEL LOCK POINTER 1
14 SCREW M4 x 5 1
15 SOCKET CAP SCREW M6 x 8 1
16 RIVING KNIFE 1
17 FLAT HEAD SCREW M5 x 8 1
18 PLUNGE STOP BLOCK 1
19 PLUNGE TRACK 1
20 DEPTH STOP KNOB 1
21 FRONT BEVEL BRACKET 1
22 REAR BEVEL BRACKET 1
23 SET SCREW M6 x 12 1
24 SOCKET CAP SCREW M6 x 16 4
25 BEVEL KNOB 2
26 BEVEL SECURING NUT M8 2
27 PLUNGE PIVOT PIN Ø8 x 66.5 1
28 N/A -
29 FLAT HEAD SCREW M5 x 15 2
30 FLAT WASHER Ø5 x Ø12 x 1 2
31 FLAT HEAD SCREW M4 x 10 3
32 GEAR COVER PLATE 1
33 SOCKET CAP SCREW M5 x 12 2
34 BASE 1
35 GUIDE CLEARANCE ADJUSTOR 2
36 INSIDE CIRCLIP R-32 1
37 BEARING 6002-LLU 1
38 BEARING SUPPORT 1
39 ARBOR 1
40 PARALLEL KEY 1
41 OUTPUT GEAR 36T 1
42 PLUNGE SPRING Ø2 x Ø11.5 x Ø15.5 x 24T x 135L 1
43 PLUNGE SPRING GUIDE 1
NO. Parts Name Q'TY
44~45 N/A -
46 BEARING 608 zz 2
47 PLUNGE LOCK SPRING Ø1 x Ø8.2 x Ø10.2 x 9.5T x 25L 1
48 SCREW M5 x 37 4
49 GEAR CASE ASS'Y 1
50 BEARING 6001-LLU 1
51 ARBOR LOCK LEVER 1
52 ARMATURE 1
53 N/A -
54 SCREW M5 x 60 2
55 STATOR 1
56 TOPMOST LOCK LEVER 1
57 SOCKET CAP SCREW M5 x 16 1
58 PLUNGE LOCK LEVER 1
59 SCREW M4 x 20 4
60 MAIN HANDLE GRIP 1
61 MAIN HANDLE HALF 1
62 MOTOR HOUSING 1
63 MOTOR TAIL COVER 1
64 TRIGGER 1
65 TRIGGER SPRING Ø1 x Ø8 x Ø10 x 15T x 55L 1
66 MAIN SWITCH 1
67 THUMB RELEASE SAFETY BUTTON 1
68 RIGHT LEVER SPRING Ø0.5 x 5T 1
69 LEFT LEVER SPRING Ø0.5 x 5T 1
70 OVERLOAD UNIT 1
71 N/A -
72 CORD CLIP 1
73 SCREW M4 x 20 5
74 BRUSH HOLDER 7 x 11 2
75 BRUSH SPRING 2
76 SCREW M4 x 10 2
77 CARBON BRUSH 7x 11 2
78 NUT M4 x 8 2
79 CORD ARMOR 1
80 POWER SUPPLY CORD 1
81 L HEX KEY - 5mm 1
82 DUST ATTACHMENT 1
83 SPLICE TERMINAL-C4 3
84 INNER STOP BLOCK 1
85 TRUSS HEAD SCREW M5 x 8 2
86 SCREW M4 x 10 2
87 INTERNAL CIRCLIP S-8 1