AHB SUGINO Barriquan BC10-20 User manual
®
For Barriquan video please
visit us @ www.suginocorp.com
Features Vertical compensation and variable tension allows for clean
and even burr removal
Before burr removal After burr removal
With float
Surface deburring (incremental load)
Surface deburring (e changeable spring load)
Inverted (underside) deburring
BC10-20
BC10-10
BCT10-10
Casting profile
Series 3 tool types are available Application E amples
Brushing applications
Pipe port (underside)
deburring
Pipe ports/holes
Robot applications
Recommended burr
bit configurations:
No float
Self-Compensating Deburring Tools
Built in float
Specifications
P/N Dimensions Weight Load
adjustment
Permissible
speed
Float
amount
Float
direction Shank size
BC10-20 1 .25”ΦX4.72”
(32ΦX120L)
0.84 lbs.
(380g)
Incremental
16 stage dial 5000 rpm 0.394”
(10mm)
0.78”ΦX1.57”
(Φ20X40L)
BC10-10 0.98”ΦX3.94”
(25ΦX100L)
0.31 lbs.
(140g)
E changeable
spring 8000 rpm 0.394”
(10mm)
0.39”ΦX1.38”
(10ΦX35L)
BCT10-10 0.98”ΦX4.33”
(25ΦX110L)
0.40 lbs.
(180g)
E changeable
spring 8000 rpm 0.394”
(10mm)
0.39”ΦX1.38”
(10Φ 35L)
Notes
・
This product is designed for normal clockwise (right-handed rotation and feed.
・
These tools are designed primarily for linear pressure. Damage to the tool could occur if an e cessive radial
load is applied.
・
If coolant is necessary for the deburring operation, please focus the fluid on the burr bit and work piece
surface. E cessive coolant on the tool body could likely lead to a future malfunction.
For questions regarding your deburring
application contact us at:
Thank you for choosing our
Barriquan
. Please read this Instruction Manual carefully before using this product
and keep this at hand whenever the operator can read. If you have any questions on about this product or in this
manual, please feel free to contact us at your nearest office.
1．For Your Safety
For operating this product safely, please read
cautions in this Instruction Manual thoroughly and
understand them enough before using「
Barriquan
」.
There are “safety alert marks”in this manual and it’s
represented as 「Cautions」. This symbol is used to
call your attention to items or operation that should be
cautious.
2．Specification
Barriquan
is a tool holder for deburring which has a
floating structure extendable within the range 10 mm.
By this floating structure, the cutter edge can move
automatically along the workpiece shape and deburr.
Besides, this has another structure which is able to
adjust Spring Pre-load depending on the burr.
3．Method of Use
Attach Cutter to φ6 Collet. (Spanner size [nominal]:
10 mm, 13mm) Fastening torque of Collet is 12N･m.
Offset this tool about half of Cutter radius as Cutter
taper center can contact the burred part of workpiece.
And then, use this tool compressing Cutter about 1～
5ｍｍ (Figure１). Processing Parameter in Figure 1 will
be changed depending on the chosen Cutter. Please
set the suitable parameter for the attached Cutter.
The maximum number of rotation is 5000min-1. Please
do not over this maximum when using this tool.
Please test the workpiece as a trial at first and then
process them continually. At the trial test, start the
process low parameter (Pre-load and compression
amount) and then try gradually higher parameter to
achieve the requested finish. Please refer to “3-2.
Adjustment for Processing Parameter”.
Caution
At the trial test, start the process low
parameter (Pre-load and compression
amount) and then try gradually higher
parameter to achieve the requested
finish. If the parameter is excessive, the
floating structure may not work and it
leads to the tool broken soon.
３-１．Cautions
Caution
Please use this holder normal rotation. If
using this reverse rotation, Collet may be
loosened and it may cause the tool broken.
For deburring, please use it by Down-Cut. (Figure 2)
This tool holder is for the front side surface of workpiece.
This cannot be used for the backside surface to deburr.
(Figure 3)
When measuring Cutter projection, etc., please check if
Collet is projected max. length from Stem If pre-load is
weak, Collet may be retracted. In that case, please
increase pre-load.
This tool does not have a floating structure for radial
direction. Do not choose Cutter and Cutting method
which give excessive load to the directions except axial
direction.
When using cutting fluid, do not pour it to
Barriquan
directly. If the fluid comes inside the tool, it may lead the
malfunction.
Rotate the tool and deburr along workpiece shape. (Do
not use this without tool rotation.) If using without tool
rotation, floating function does not work and it may lead
to the tool broken.
When attaching this product to tool holder, etc., please
do not tighten this too much. In case of excessive
fastening, this tool may not work properly.
３-２．Adjustment for Cutting Amount
For adjustment of cutting amount, please refer to
the below chart and adjust the processing parameter.
When making cutting amount bigger, please increase
it gradually. For Spring pre-load, please refer to “4.
Adjustment for Spring Pre-load”.
Processing
Parameter
Cutting Amount
small
big
Spindle Speed
low
high
Feed Rate
fast
slow
Offset Amount
small
big
Pre-load
small
big
Compression Amount
small
big
Figure 2
Figure 3
Figure 1
Barriquan
Cutter
Workpiece
Offset length
1/2 Cutter Radius
押込み量
1～5mm
Instruction
Manual
Cutter
Taper Center
Counter-clockwise for inner edge
Clockwise for outer edge
Available for front side burr
Non-available for backside burr
（example of 90°Cutter use）
Manual No. BC0104E
R
Compression
ステム
コレット
Shank
Guide Shaft
Pre-load increases
when rotating to ＋
direction
Pre-load decreases
when rotating to
－direction
４．Adjustment for Pre-load
(1) Spring pre-load can be adjusted to rotate Stem.
When rotating, keep pulling Stem to Collet side
(Figure 4);
Rotating to “＋”direction (clockwise) = pre-load increase
Rotating to “－”direction (counter-clockwise) = pre-load decrease
(2) After adjusting pre-load, please check if Stem is
locked and cannot be rotated.
※For the min. pre-load, rotate Stem to “－”
direction as much as possible and then rotate
it “＋”side and the point where is locked first
time, is the min. pre-load.
※The relationship between the number of Stem
rotation and Spring pre-load is as below chart
(approx.).
The number of
Stem rotation
Pre-load [g]
Spring (Standard)
0(Min.)
120
1
320
2
520
3
720
4(Max.)
920
５．Replacement of Spring
When exchanging Spring depending on workpiece
material and burr, please follow below procedure to
replace it. Spring for exchange is option.
(1) Following the procedure of 「4．Adjustment for
Pre-load」, set pre-load the maximum value and
then detach Guide Shaft from Shank. (Figure 5)
Caution
Detach Guide Shaft after setting
Pre-load the max. value. If loosening
Guide Shaft by force, it may cause the
tool broken.
(2) Detach C-shape Stop Ring inside Stem. For
detaching, please use the tool for C-shape Stop
Ring (for Hole, size: No.1)
(3) After loosening Spring Receiver inside Stem,
Spring can be taken off. When detaching Spring
Receiver, please pay attention not to lose Steel Ball
2pieces. (Figure 6)
Caution
Steel Ball 2 pieces are assembled to
Spring Receiver. Please be careful not to
lose then when it’s dismantled.
(4) After Spring is replaced, attach Steel Ball and
Spring Receiver to Stem, and then put C-shape
Stop Ring. The recessed side of Spring Receiver is
toward Spring.
(5) Using Guide Shaft, contact Spring Receiver to
C-shape Stop Ring, and then assemble Guide
Shaft to Shank. (Figure 7)
Caution
Before assembling Guide Shaft, Spring
Receiver has to be contacted to C-shape
Stop Ring. If assembling Guide Shaft by
force, it may cause the tool broken.
６．Maintenance
(1) When this holder is maintenance, please follow 「５．
Replacement of Spring」and disassemble (Figure
5～7).
(2) After Stem is cleaned, add Spindle oil (VG10 or
less), etc. to sliding surface. (The oil should be
low-viscosity.) Then, assemble the tool.
Caution
If this holder is not used long time, the
sliding surface may be stuck and the
floating structure does not work properly.
After long term of no use, please
maintenance the tool at first, and then
use it.
Remarks
This tool cannot be guaranteed for all process. Depending on the
situation, change the processing parameter and adjust it. We cannot
take any responsibility for any loss or consequential damage incurred
by using this product.
Figure 4
Figure 5
Figure 6
Contact C-shape Stop Ring
and Spring Receiver
Figure 7
C-shape
Stop Ring
Spring
Stem
Spring Receiver
Steel Ball (2pcs)
Stem
Collet
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