Aichi SR12C User manual

Models SR12C
 SR14CJ
OperationManual
NOTICE
 Readthismanualbeforeoperating.
withMaintenanceInformation

Contactus:
Headoffice
1152RyokeAgeoSaitama362-8550Japan
TEL:[phone]
http://www.aichi-corp.co.jp
Copyright
©AICHICORPORATION.Allrightsreserved.
Nopartofthismanualmaybereproduced
inanyform,inanelectronicretrievalsystem
orotherwise,withoutthewrittenpermission
fromAICHI,exceptforpersonaluseorother
casespermittedbycopyrightlaws.
SerialNumberRange:after711607-Current
PartNumber:FS-342S
January2009
Thismachinehasbeen
manufacturedtoconformto
EuropeanStandardEN280.

i
ImportantInformation
Thankyouverymuchformakingyour
purchasefromAICHI.
Pleaseoperateandusethemachine
correctly.
• Operationofthemachinenotin
accordancewiththismanual,incorrect
operation,incorrectchecking,and
incorrectmaintenancemayleadto
injuries,death,andmaydamagethe
machine.
• Read,understandandobeythismanual
beforeusing,checkingormaintaining
themachine.
• Complywithemployer,jobsiteand
nationalsafetyregulations.
• Usegoodsafetypractices,good
judgment,safetycontrol,andcautionin
acommonsenseway.
• Onlyappropriatelytrainedandqualified
peoplemayoperatethemachine.The
operatormustbecertified.
• Themachineisdesignedtoliftpeople
andequipment.Itisdesignedforusein
assemblyandrepairworkinhighplaces
(workonceilings,roofs,buildings,
etc.).Itisstrictlyprohibitedtousethe
machineforotherpurposes.
• Thismanualdescribesonlywhatcanbe
foreseen.
• AICHIdoesnotacceptresponsibility
fordirectorindirectlosses,damages,
orexpensesincurredthroughthe
abuse,misuseormisapplicationofthe
machine,orthroughanyothercause.
• Replacepartsandgrease,etc.thathave
reachedtheendoftheirservicelives,
arewornout,orhavesufferedwear
andtear.Refertotheseparateservice
manualandfollowthereplacement
standardsofthatmanual.ContactAICHI
orAICHIʼsdealertodothereplacement.
• OnlyAICHIʼsgenuinesparepartsmust
beusedforpartsimportantforthe
safetyandstabilityofthemachine.
•Itisstrictlyforbiddentomake
modificationstothemachinewithout
obtainingAICHIʼswrittenapproval.
• Performallmaintenancedescribed
inthismanualandinthedesignated
servicemanualforthemachine.
• Constantimprovementofitsproductsis
AICHIʼspolicy.Therefore,specifications
ofthemachinearesubjecttochange
withoutpriornotice.
• Thefiguresillustratethecautionslisted
inthismanual.Thepurposeofthe
figuresistoidentifyimportantpoints.In
somecasestheshapesmaybedifferent
fromthoseoftheproductyouhave
purchased.
• Thismanualmustbekeptwiththe
machineatalltimes.Alwayskeepit
withthemachine,andmakesureitis
immediatelyavailableforuse.
• Whenyoutransfertheuseorownership
ofthemachine,pleaseattachthis
manualtothemachineforthenext
user.
• Thismanualincludesoptionaldevices.
Thereisacasethattheoptionis
illustratedinfiguresofthismanual.
• ThismanualiswritteninEnglish.
Ifthemachineistobeoperated,
checked,ormaintainedbypeoplewho
donotreadEnglish,pleasetranslatethis
manualintoasuitablelanguage,and
makesurethattheusersunderstand
thismanual.Incaseofdiscrepancy
betweentheEnglishmanualandthe
translatedmanual,theEnglishmanual
prevails.

ii
SafetyAlertSymboland
SignalWords
Thisisthesafetyalert
symbol.Itisusedtoalert
youtopotentialpersonal
injuryhazards.Obeyallsafety
messagesthatfollowthis
symboltoavoidpossible
injuryordeath.
Thesignalwords,“DANGER,”“WARNING,”
and“CAUTION”identifythedegreeof
latenthazardanditslevelofseriousness.
DANGER
Indicatesahazardoussituationwhich,if
notavoided,willresultindeathorserious
injury.
WARNING
Indicatesahazardoussituationwhich,
ifnotavoided,couldresultindeathor
seriousinjury.
CAUTION
Indicatesahazardoussituationwhich,
ifnotavoided,couldresultinminoror
moderateinjury.
NOTICE
Indicatesahazardoussituationwhich,
ifnotavoided,couldresultinproperty
damage.Itmayalsobeusedtoprovide
specialinformationtoassistinthe
machineoperation.
OwnerandUser
Responsibilities
Allownersandusersofthemachine
mustread,understand,andcomply
withallapplicableregulations.Ultimate
compliancetonationalsafetyregulations
istheresponsibilityoftheuserandtheir
employer.
OperatorQualifications
Operatorofthemachinemustreceive
safetytrainingtoensuresafeoperations.
Incorrectuseofthemachinecancause
seriousinjuryordeath.
Allpersonnelarerequestedtoreceive
safetytrainingandonlytrainedand
authorizedpersonnelarepermittedto
operatethemachine.Usethismanualfor
safetytraining.
Operatorofthemachinemustnot
undertakeresponsibilityforthemachine
operationuntilenoughtraininghas
beengivenbyqualifiedandauthorized
persons.

iii
TableofContens
2‒2‒1 HydraulicOilSpecifications......................26
2‒3 ChecktheBatteryFluidLevel....................27
2‒4 ChecktheEngineOilLevel.........................27
2‒4‒1 EngineOilViscosity.......................................27
2‒5 ChecktheCoolingSystem..........................27
3. PeriodicMaintenance......................................28
3‒1 MonthlyandAnnualInspection..............28
3‒2 CrawlerTracks....................................................28
3‒2‒1 AdjustmentMethod.....................................28
3‒2‒2 AdjustmentInterval.......................................29
3‒3 EngineMaintenance......................................30
3‒3‒1 PeriodicMaintenanceChart.....................30
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒝 Operation................................31
1. StartingtheEngine............................................31
1‒1 StartingfromGround.....................................31
1‒2 StartingfromPlatform...................................33
2. StoppingtheEngine........................................34
3. UpperControls(fromplatform).................34
3‒1 FootSwitch..........................................................35
3‒2 Traveling................................................................35
3‒2‒1 TravelSpeedSelect.......................................36
3‒2‒2 ForwardandBackward................................36
3‒2‒3 PivotTurn............................................................36
3‒2‒4 SpinTurn.............................................................37
3‒3 BoomOperation...............................................37
3‒3‒1 BoomElevating................................................37
3‒3‒2 BoomRotating.................................................37
3‒3‒3 BoomTelescoping.........................................37
3‒3‒4 FlyJibElevating(Ifequipped).................37
3‒4 PlatformRotatingOperation.....................38
3‒5 HornOperation.................................................38
3‒6 SystemFailureLight.......................................38
4. LowerControls(fromground)....................38
4‒1 EnableSwitch.....................................................38
4‒2 BoomOperation...............................................39
4‒2‒1 BoomElevating................................................39
4‒2‒2 BoomRotating.................................................39
4‒2‒3 BoomTelescoping.........................................39
4‒2‒4 FlyJibElevating(Ifequipped).................39
4‒3 PlatformRotatingOperation.....................39
4‒4 SystemFailureLight.......................................39
5. PlatformLevelingSystem..............................40
5‒1 PlatformLevelAdjustment.........................40
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖 SafetyRules.............................. 1
1. ElectrocutionHazards........................................ 1
2. TipOverHazards................................................... 1
3. FallHazards.............................................................. 3
4. CollisionHazards................................................... 4
5. DamagedMachineHazards........................... 5
6. FireHazards............................................................. 5
7. BatterySafety.......................................................... 5
8. EngineSafety.......................................................... 5
9. PersonalSafety....................................................... 6
10. TravelingPrecautions......................................... 6
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗 Decals........................................ 9
1. SymbolandPictorialsDefinitions............... 9
2. SafetySignsandLocations...........................12
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘 SafetySystems....................... 15
1. ListofSafetySystems.......................................15
2. TravelSpeedLimitSystem............................16
3. TravelFunctionLimitSystem......................16
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙 PartNames............................. 17
1. Partnames..............................................................17
2. UpperControls.....................................................18
3. LowerControls.....................................................20
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒚 WorkplaceCheck..................22
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒛 Pre-StartChecks.................... 23
1. VisualCheck...........................................................23
2. FunctionCheck....................................................23
2‒1 PreparationforFunctionCheck............... 23
2‒2 LowerControlsCheck...................................24
2‒3 UpperControlsCheck...................................24
2‒4 TiltWarningCheck..........................................25
2‒5 LimitedTravelSpeedCheck.......................25
2‒6 LastCheck............................................................25
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒜 Maintenance.......................... 26
1. StorageMethod..................................................26
2. DailyMaintenance.............................................26
2‒1 Refuelthemachine.........................................26
2‒1‒1 DieselFuelSpecifications...........................26
2‒2 ChecktheHydraulicOilLevel...................26

iv
5‒2 BleedingAirfromPlatformLeveling
System....................................................................40
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒞 EmergencyOperation..........41
1. EmergencyStop..................................................41
2. EmergencyLowering.......................................41
2‒1 UpperControls(fromplatform)...............41
2‒2 LowerControls(fromground)..................42
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒕 Transporting.......................... 43
1. PreparationsforTransporting.....................43
2. TieDown.................................................................44
3. HoistingtheMachine.......................................44
4. HoistingwithBoomRaised...........................45
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒖 Storage....................................46
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒗 Specifications......................... 47
1. GeneralSpecifications.....................................47
2. WorkRangeDiagram.......................................48
2‒1 SR12C......................................................................48
2‒2 SR14CJ....................................................................48

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
1
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖
 ElectrocutionHazards1.
DANGER
• Thismachineisnotelectrically
insulated.Donotusethemachinenear
electricpowerlines.
• Keepasafedistancefromelectricpower
linesandapparatus.Forsafedistance,
checkyournationalorlocalregulations.
Ifnonationalorlocalregulationis
available,usethetablebelow.
M085E100
fig.1‒1
Voltage
(PhasetoPhase) MinimumSafe ApproachDistance
0to300V AvoidContact
over300Vto50kV 3.05m
over50kVto200kV 4.60m
over200kVto350kV 6.10m
over350kVto500kV 7.62m
over500kVto750kV 10.67m
over750kVto1000kV 13.72m
table1-1
• Keepawayfromthemachineifit
contactsenergizedpowerlines.Until
energizedpowerlinesareshutdown,
anypersonsintheplatformmustnot
operatethemachineandanypersons
onthegroundmustnottouchthe
machine.
• Donotusethemachineduring
lightningorstorms.Stopoperationin
badweather.
• Donotusethemachineasagroundfor
welding.
 TipOverHazards2.
DANGER
• Donotexceedtheplatformcapacityas
indicatedontheserialnumberplate.
M085E200
fig.1‒2
• Donothangorattachloadstothe
machine.Spreadloadsevenlyonthe
platform.
• Donotusethemachineasacraneor
lift.
M085E300
fig.1‒3
SafetyRules

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
2
• Donotelevatetheplatformonsoftor
unevenground.
M085E400
fig.1‒4
• Donotelevatetheplatformonaslope.
• Donotusethemachineonaslope
morethanthemaximumallowabletilt
angle.Whenthemachinetiltmorethan
themaximumallowabletiltangle,the
tiltalarmbuzzersoundsandthetilt
warninglightgoeson.Nevercontinue
workingafteralarmsounds.
 Maximumallowabletiltangle:5°
Beep!
M085E500
More
than
max.allowabletiltangle
fig.1‒5
• Iftravelingonaslopemorethan
maximumallowabletiltangleis
unavoidable,makesuretofullyretract
theboomandlowertheboomunder
thehorizontal.
M085E600
More
than
max.allowabletiltangle
Beep!
RETRACTBOOM
ANDLOWERUNDER
THEHORIZONTAL.
fig.1‒6
• Donotusethemachineonamovingor
mobilesurfaceorvehicle.
• Donottouchorbeattachedthe
platformtoanynearbystructures.
M07Y9501
fig.1‒7
• Donotplacethingssuchassteelbeams
orpowerlinesacrosstheplatform,and
usetheboomtoliftthem.
M07Y9601
fig.1‒8
• Donotusetheboomorplatform
topushorpullpowerlinesorother
objects.
• Donotpushorpullanyobjectoutside
oftheplatform.
M07Y9H02
fig.1‒9
• Donotplaceladders,scaffoldsorother
devicesintheplatformoragainstany
partofthemachine.
• Donotplaceloadsoutsideofthe
platform.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
3
• Donotworkbytyingdownthemachine
chassis,boomorplatformtoother
structures.
M085E700
fig.1‒10
• Donotoperatethemachinewhere
therearestrongwindsorgusts.
• Donotelevatetheplatformwhenwind
speedsmayexceed12.5m/s.
Ifwindspeedsexceed12.5m/swhen
theplatformiselevated,lowerthe
platformanddonotcontinueto
operatethemachine.
• Donotincreasethesurfaceareathat
cancatchwind,suchascoveringthe
platformwithasheet.Thestabilityof
themachinewilldecrease.
• Donotuseonaslipperyoricysurface.If
itisunavoidable,besuretousenonskid
gearssuchastirechains.
• Donotdisableoraltertheswitch.
• Themachineisnotallowedtotravelon
publichighways.
 FallHazards3.
DANGER
• Donotusealadderorstepinthe
platform.
M07Y9901
fig.1‒11
• Donotsit,standorclimbonthe
guardrails,orjumpfromtheplatformto
anotherstructure.
M07Y9A01
fig.1‒12
M07Y9B01
fig.1‒13
• Donotclimbup/downfromthe
platformwhenitisraised.
• Aftergettingontheplatform,closethe
entrygatewithoutfail.Donotoperate
themachinewithgateopen.
• Donotoperatethemachineroughly.
Theoperatormaybethrownfromthe
platform.
M085E801
fig.1‒14
• Keeptheplatformneatandtidyalways.
Toavoidslips,clearthewater,oil,snow,
iceofftheplatform.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
4
 CollisionHazards4.
WARNING
• Beforetraveling,checkthearrowdecals
affixedonthechassistomakesurethe
travelingdirectionofthemachine.
M085D122
Forward
(Green)
Backward
(Red)
Forward
(Green)
Backward
(Red)
fig.1‒15
• Makesurethatnopersonorobstacleis
aroundthemachine.Beawareofblind
spotswhentravelingoroperating.If
yourvisionispoor,haveaguidetoassist
you.
• Theturntableprotrudes850mm
beyondthewidthofthechassiswhen
rotatingtheboom,sowatchthe
turntablemovementandmakesure
thatnopersonorobstacleisaroundthe
turntable.
M0863201
850mm
fig.1‒16
• Checktheworkareaforoverhead
obstaclesorotherpossiblehazards.
• Donothitstructuresetc.withthe
platformwhiletraveling.
M085E901
fig.1‒17
• Donothitthegroundwiththeplatform.
M085F100
fig.1‒18
• Oncetheplatformisraised,donotallow
peopleorthingsundertheplatform.
M07Y9J02
fig.1‒19
• Donotlowertheboomunlessthearea
belowisclearofpersonsandobstacles.
• Whenyouareobligedtogetunder
theboomandplatformtoperform
theinspectionsorrepairs,useasafety
supporttopreventtheboomandthe
platformfromunexpecteddescent.
• Donotdropthingsfromtheplatform.
Thereisahazardthatfallingobjectswill
hitcars,orpeoplethatarepassingby.
M07Y9L02
fig.1‒20
• Takecarethatyourhandsonthe
guardrailsarenotcaughtinother
obstacles.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
5
 DamagedMachineHazards5.
WARNING
• Donotuseadamagedor
malfunctioningmachine.Haveit
checkedandrepairedimmediately.
• Whenoperatorsarechangedbywork
shift,performthepre-startchecksat
everychange.Performthepre-start
checksontheoperatorʼsresponsibility.
• Performthepre-startchecksonfirm,
levelsurface,withtheplatformlowered.
• Ifthepre-startchecksrevealany
abnormalities,putan“OutofOrder”
signonthemachine,andcancelthe
checkatthatpoint.
• Performallmaintenancedescribed
inthismanualandinthedesignated
servicemanualforthemachine.
• Makesurealldecalsareinplaceand
thatnodecalhasalossanddamage.
Anydecallossordamageisoneofthe
machinemalfunction.
 FireHazards6.
WARNING
• Whenhandlingflammables(fuel,oil,
etc.),beawareofanythingthatcan
causefire.
• Haveafirst-aidkitandafire
extinguisherreadyincaseofan
accidentorfire.
• Ifthemachineistobeusedinalocation
whereflammablegasisproduced,
onlyusethemachineaftersufficient
ventilation.
 BatterySafety7.
WARNING
• Thebatteryfluidcontainscorrosive
acid.Whendealingwiththebattery,
alwayswearappropriateprotective
clothingandequipmenttoprotectyour
hands,eyes,faceandbody,andavoid
contactingbatteryfluid.
• Ifbatteryfluidgetsontheskinoron
clothing,washitawayimmediately
withcoldwater.Ifitgetsintotheeye,
washimmediatelywithcoldwater,
andseekophthalmologicaltreatment
immediately.
• Thebatteryproducesflammable
hydrogengas,andthereisapossibility
ofexplosion.Neverallowanything
thatcancausefireclosetothebattery.
Chargethebatteryonlyundergood
ventilation.
 EngineSafety8.
ScaldHazards
DANGER
• Neverremovetheradiatorcapifthe
engineishot.Steamandhotengine
coolantwillspurtoutandseriouslyburn
you.Allowtheenginetocooldown
beforeyouattempttoremovethe
radiatorcap.
• Tightentheradiatorcapsecurelyafter
youchecktheradiator.Steamcanspurt
outduringengineoperationifthecapis
loose.
FireandExplosionHazards
WARNING
• Neverremovethefuelcapwiththe
enginerunning.
• Neverrefuelwiththeenginerunning.
CoolantHazard
WARNING
• Weareyeprotectorandrubbergloves
whenyouhandlelonglifeorextended
lifeenginecoolant.Ifcontactwiththe
eyesorskinshouldoccur,flusheyesand
washimmediatelywithcleanwater.

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
6
 PersonalSafety9.
FallHazards
DANGER
• Alwaysuseasafetyharnessinthe
platform.Allpersonsintheplatform
mustcomplywithemployer,work
area,andlocalandnationalsafety
regulationsregardingtheuseof
personalprotectiveequipment.All
personalprotectiveequipmentmust
complywithapplicableregulations,
andmustbeinspectedandusedin
accordancewiththeirmanufacturerʼs
instructions.
• Allpersonalfallprotectiveequipment
mustbeattachedtoonly
theauthorizedlanyard
anchoragepointsprovided
intheplatform.
ExposureHazards
WARNING
• Wearpersonalprotectiveequipment
suchasgloves,workshoes,eyeand
hearingprotectionasrequiredbythe
taskathand.
• Neverwearjewelry,unbuttonedcuffs,
tiesorloose-fittingclothingwhenyou
areworkingnearmoving/rotating
partssuchasthecoolingfanor
flywheel.
• Alwaystiebacklonghairwhenyouare
workingnearmoving/rotatingparts
suchasacoolingfanorflywheel.
• Neveroperatethemachinewhile
wearingaheadsettolistentomusicor
radiobecauseitwillbedifficulttohear
thealertsignals.
AlcoholandDrugHazards
WARNING
• Neveroperatethemachinewhileyou
areundertheinfluenceofalcoholor
drugs.
• Neveroperatethemachinewhenyou
arefeelingill.
TravelingPrecautions10.
• Surfacesonwhichyoumustavoid
travelingorworking.
DANGER
 Nevertravelorworkonthefollowing
surfaces.Doingsoisverydangerous
andmaycausethemachinetotipover
ortheplatformtocollidewithbuilding
structures.
(1) Donottravelorworkonsoftoruneven
surfaceswithleveldifferences.Inparticular,
groundfoundationsareunstableonearth
fills,arounddugouttrenches,andonthe
shoulderofroads,andmaygivewaydue
totheweightorvibrationofthemachine.
Particularcautionisnecessaryafterrain
whichmaycausesoilfoundationsto
becomeloose.
M085E400
fig.1‒21
(2) Ifthemachineleansslightlytooneside
whentravelingoversmalltrenchesor
stepsonsurfaces,thiswillcausean
extremelylargevibrationtotheplatform
iftheboomisextended.Whentraveling,
fullyretracttheboomandlowerthe
boomangleneartohorizontal.
M085K501
fig.1‒22

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
7
• Whenthemachinemusttraveltoa
particularlocationandthereisnoother
optionbuttotravelonunevensurfaces,
upanddownsteps,oronslopes
exceedingthemaximumallowabletilt
angle,obeyandobserveasfollows:
(1) Donottravelthemachineonaslope
exceedingthemachinegradeability.
Failuretofollowinstructioncouldtipover
themachine.Themachinegradeability:
refertoChapter12.
(2) Travelingonslopes
(i) Climbperpendiculartotheslopeface
withthecounterweightfacinguphill.
(ii) Donotchangedirectionorturntothe
sidewhileclimbingaslopeface.Change
directionafterreachinglevelsurface.
M085K601
fig.1‒23
(iii) Descendperpendiculartotheslopeface
withthecounterweightfacinguphill.
(iv) Donotparkontheslope.Ifthemachine
mustparkorstoponaslope,chockto
keepthemachinefrommoving.
(v) Retracttheboomfullyandraisethe
boomtothehorizontal.
 Rotatetheboomtorearorfrontcenterof
themachine.
 Adjusttheboomrotationtobecome
paralleltothetravelingdirection.
(vi) Donotrotatetheboomwhiletraveling
onaslope.
(vii) Setthetravelspeedselectswitchto
“LOW”andtravelatlowspeed.
(viii)Slopesthatarewet,slopeswithsandor
gravel,andslopeswithgrassorfallen
leavesmaycausethemachinetoslip
evenonaslightgradient.Onsuchslopes,
exerciseextracautionsothatthemachine
doesnotturnonitsside.
(3) Climbingupanddownsteps,traveling
onunevensurfaces,reachingthepeakof
slopes,andatthestartofclimbs.
DANGER
• Irrespectiveofhowmuchtheboomis
extended,neverraisetheboomangle
toapositiongreaterthanhorizontal
whiletravelingasthemachinewill
inclineonevenminorbumps,steps,
andslopes.Themachinewillbecome
unstableandthemachinemaytipover.
Thismayresultinseriousaccidents
inwhichtheworkerontheplatform
maybecomesandwichedbetweena
buildingorstructures.
• Payadequateattentionwhenyou
havenootheroptionbuttodrivethe
machineforthepurposeofmovingitto
adifferentlocation.
(i) Travelwiththeboomfullyretractedand
theboomangleatlessthanhorizontal.
(ii) Travelwiththetravelspeedselectswitch
setto“LOW.”
(iii) Themachinemaysuddenlyinclinewhen
climbingupandoveratopstep.Pay
attentiontobuildingsandstructures
locatedaboveandbelowtheplatform.
M085K701
fig.1‒24

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘
8
M085K801
fig.1‒25
(iv) Themachinemaysuddenlyinclinewhen
climbingdownandoveratopstep.Pay
attentiontobuildingsandstructures
locatedaboveandbelowtheplatform.
M085K901
fig.1‒26
M085KA01
fig.1‒27
(v) Nevertravelwiththeboomraised.This
maycausethemachinetotipoverwhen
travelingonevenslightunevensurfaces,
steps,orclimbinginclines.
M085KC02
fig.1‒28

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
9
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗
 SymbolandPictorialsDefinitions1.
M07Y0421
Readoperation
manual.
Readservicemanual.
Maintainrequired
clearance.
Donotwash
byhighpressure.
PlatformCapacity MaximumManual
Force
MaximumWind
Speed
Nosmoking.
Noopenflame.Keepaway.
Donottouch.
Donotstep.
Keepoff.
CrushHazard CrushHazard
BurnHazard BodyInjuryHazard Donotlift.
Soundpowerlevelin
decibels
Donotelevateplatform
unlessmachineison
firmlevelsurface.
Donottravelelevated
on/nearsoftoruneven
surfaces.
Donotcontactpower
lines;donottouch
energizedmachine.
Decals

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
10
SymbolandPictorialsDefinitions(Continued)
M07Y0522
PlatformOverLoad SystemFailure
Pre-startCheck
MaximumWheelLoad
LanyardAnchorage
Point LiftPoint
Tie-downPoint
Loads
(personnelandtools)
ONandOFF
Horn
EnableSwitch
HighTorqueFast Slow
TiltWarningOutreachlimit
WaterTemperatureEnginePreHeat
EngineStart
OilPressure
EngineFailure
AirFilter
EmergencyPump Generator

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
11
SymbolandPictorialsDefinitions(Continued)
M07Y0821
Battery
Beacon WorkingLight HeadLight
HydraulicOil Oillevel:High Oillevel:Low
FuelLevelDieselFuelFuel LPGFuel
BoomTelescope BoomElevation
PlatformLevelAdjustHorizontal/Vertical
Movements
PlatformRotation
Fly-jibElevation
BoomRotation
PlatformContact
Travel: Uppercontrol/Off/Lowercontrol
Selection
RightTravel: Left

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
12
 SafetySignsandLocations2.
M085G522
491-0000654
491-0000654
491-0000654 491-0000654
491-0000152
494-0000571491-0000706
491-0000649 494-0000574491-0000673
491-0000696
491-0000159
494-0000575
5Y6-04264-00(SR12C)
5Y6-04165-00
(SR12C)
5Y6-04166-00
(SR14CJ)
5Y6-04263-00(SR14CJ)
491-0000653
491-0000670
491-0000670
(SR14CJonly)
5Y6-04167-00
(ArrowDecal)
491-0000650 491-0000650
182-01002
494-0000253
A
B
D
C
K
ML
ML

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
13
SafetySignsandLocations(Continued)
M085G622
5Y6-04165-00(SR12C)
5Y6-04166-00(SR14CJ)
5Y6-03876-00
5Y6-03876-00
5Y6-04167-00
(ArrowDecal)
494-0000170
491-0000673
(RotationLockPin)
(Battery)
(Turntable)
493-0000015
494-0000575
494-0000575494-0000575 491-0000682494-0000578
182-01002
491-0000650491-0000650
S49431-11
494-0000253
5Y6-04263-00(SR14CJ)
5Y6-04264-00(SR12C)
491-0000670
(SR14CJonly)
491-0000669 5Y6-03927-00
491-0000652
491-00891
491-0000693
494-0000577
(CautionStripe)
494-0000577
(CautionStripe)
A
B
C
DE
E
D

󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘
14
SafetySignsandLocations(Continued)
M085G722
(HydraulicOilTank)
(HydraulicOilTank)
(FuseHolder)
(InsideTurntableCover)
(InsideFuseHolderCover)
(HydraulicOilTank)
491-0000650 491-0000650
491-0000700
491-0000701
491-0000557
491-0000557
491-0000557
378-0000024
(ThermoLabel)
5Y6-03925-00
(Fuse) 494-0000572
494-0000573
F
G
G
K
H-H J-J
L-L
M-M
HJ
HJ
491-0000669
494-0000552
5Y6-03843-00
494-0000552
491-0000159
494-0000557
5Y6-03847-00(6ftPlatform) 5Y6-03846-00(8ftPlatform)
494-0000549
(CautionStripe)
494-0000549
(CautionStripe)
494-0000549
(CautionStripe)
494-0000549
(CautionStripe)
491-0000669
(1stBoom)