Aichi SP14DJ Setup guide

SP14DJ
OperationManual
withMaintenanceInformation
NOTICE
 Readthismanualbeforeoperatingthemachine.
[OriginalInstructions]

Contactus:
Headoffice
1152RyokeAgeoSaitama362-8550Japan
T EL : [phone]
http://www.aichi-corp.co.jp
Copyright
©2020AichiCorporation.Allrightsreserved.
Nopartofthismanualmaybereproducedin
anyform,inanelectronicretrievalsystemor
otherwise,withoutthewrittenpermissionfrom
AICHI,exceptforpersonaluseorothercases
permittedbycopyrightlaws.
ModelsCovered:SP14D1JM
(
CommercialNames:SP14DJ )
SerialNumberRange:after795161‒Current
PartNumber:GS-456S
Effectivedateofthismanual:February2020
Thismachinehasbeenmanufactured
toconformtoEuropeanMachinery
Directive2006/42/ECandEuropean
StandardEN280.
IMPORTANTNOTICEANDDISCLAIMER:
 Readthismanualbeforeoperatingthemachine.
 Thismanualshouldbefollowedinconjunctionwithahealthandsafetyprogramatyourworksite.
Thismanualdoesnotreplacetheneedforemployerstoensurethattheirworkersaretrainedand
competentinthesafeuseofequipmentinaworkplace.Adherencetothismanualdoesnotabsolve
anemployerfrompotentialliabilityunderapplicablelawincaseswheretheemployerisdetermined
nottobeincompliancewithapplicablelaw.
 Incaseofanyinconsistencybetweenthismanualandapplicablelaw,whichincludes,butisnot
limitedto,applicableworkplacehealthandsafetylegislationandregulations,suchapplicablelaw
willprevail.Applicablelawchangesfromtimetotimewithnewlegislation,amendmentstoexisting
legislation,newregulations,amendmentstoexistingregulations,anddecisionsfromthecourts.
Employersshouldkeepupwiththesechangesandkeeptheirworkersinformedofthecurrent
applicablelaw.Tothefullextentpermittedbyapplicablelawandwithoutprejudicetoanyother
exclusionsofliabilityunderanycontractforsupplyofthemachine,AICHIisnotresponsibleforinjury,
death,damages,directorindirectloss,orotherinjuryorexpensesincurredduetoabuse,alteration,
orimproperuseofthemachine,includingfailuretofollowalloftheoperatingandmaintenance
proceduresandsafetyguidanceprovidedinthismanualandthoseprescribedbyapplicablelaw.

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ImportantInformation
Thankyouverymuchformakingyourpurchase
fromAICHI.
Pleaseoperateandusethemachinecorrectly.
•Operationofthemachinemustbedonein
accordancewiththismanual.Failuretooperate,
inspectandmaintainthemachinecorrectly
andinaccordancewiththismanualmaylead
todeathorseriousinjury,ordamagetothe
machineorotherproperty.
•Read,understandandfollowtheinstructions
inthismanualbeforeusing,inspectingor
maintainingthemachine.
•Read,understand,andobeyallapplicable
employerandjobsitesafetyrules,andlocal,
state,provincial,territorialandfederallaws,
rules,andregulations.
•Notallaccidentsorincidentsareforeseeable,
andthus,cannotbeaddressedinthismanual.
Therefore,themachinemustbeoperatedby
followingsafepractices,andbyusingcaution,
commonsenseandgoodjudgmenttocontrol
themachineatalltimes.
•Operatorsofthemachinemustbequalified,
trainedandcertifiedtooperatethemachine.
•Themachineisdesignedtoliftpeopleand
equipment.Itisdesignedforuseinassembly
andrepairworkinhighplaces(workonceilings,
roofs,buildings,etc.).Itisstrictlyprohibitedto
usethemachineforanyotherpurposes.
•Donotusethemachineinadustyenvironment
suchassandorshotblastingwork.
•Tothefullextentpermittedbyapplicablelaw
andwithoutprejudicetoanyotherexclusions
ofliabilityunderanycontractforsupplyofthe
machine,AICHIisnotresponsibleforinjury,
death,damages,directorindirectloss,or
otherinjuryorexpensesincurredduetoabuse,
alteration,orimproperuseofthemachine,
includingfailuretofollowalloftheoperating
andmaintenanceproceduresandsafety
guidanceprovidedinthismanualandthose
prescribedbyapplicablelaw.
•Propermaintenancemustbedoneincluding
thereplacementofpartsthatarewornoutor
havereachedtheendoftheirservicelives.Refer
totheseparateservicemanualandfollowthe
replacementstandardsofthatmanual.Contact
AICHIoranAICHIdealertodothereplacement.
•UseonlyAICHIʼsgenuinesparepartstoreplace
thosepartsthataffectthesafetyandstabilityof
themachine.
•Modificationsoradditionstothemachineareto
bemadeonlywiththepriorwrittenpermission
ofthemanufacturer.ConsultwithAICHIoran
AICHIdealerbeforemakinganymodifications
oradditionstoobtaintherequiredpriorwritten
permissionfromAICHI.
•Performallmaintenancedescribedinthis
manualandinthedesignatedservicemanual
forthemachine.
•Thismanualcoverstheentirearrayofoptions
andequipmentavailablewithaspecificmodel.
Theremaybeexplanationsinthismanualfor
equipmentnotspecifiedforyourmachine.
•Allspecificationsprovidedinthismanualare
currentatthetimeofpublicationnotedabove.
However,continuousproductimprovement
isanAICHIpolicy,andtherefore,product
specificationsanddesignaresubjecttochange
withoutnotice.
•Theillustrationsinthismanualareintendedas
representativereferenceviewsonly.Theymay
depictshapesandequipmentthataredifferent
thanyourmachine.
•Thismanualmustbekeptwiththemachine
andimmediatelyavailableforuseatalltimes.
Keepthemanualinthemanualholderofthe
machine.
•Whenyoutransfertheuseorownershipofthe
machine,pleasemakesuretoleavethismanual
withthemachine.
•TheoriginalofthismanualiswritteninEnglish.
IfthismanualisnotwritteninEnglish,itisa
translatedone.Intheeventofadiscrepancy
betweentheoriginalandtranslatedmanuals,
theoriginalmanualprevails.
•Thismanualdescribesthecorrect
operationandhandlingproceduresfor
theself-propelledmobileelevatingwork
platform:
Commercial
Names ModelCodes EngineType Height, PlatformMax
SP14DJ SP14D1JM Yanmar4TNV88 13.9m
•SafetyDataSheets(SDSs)aretobesubmitted
bymaterialsuppliersinaccordancewith
applicablehealthandsafetylegislation.The
recommendedprecautionsandproceduresof
themanufacturesmustbefollowed.
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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SafetyAlertSymboland
SignalWords
OperatorQualifications
Operatorofthemachinemustreceive
safetytrainingtoensuresafeoperations.
Incorrectuseofthemachinecancause
seriousinjuryordeath.
Allpersonnelarerequestedtoreceive
safetytrainingandonlytrainedand
authorizedpersonnelarepermittedto
operatethemachine.
Operatorofthemachinemustnot
undertakeresponsibilityforthemachine
operationuntilenoughtraininghasbeen
givenbyqualifiedandauthorizedpersons.
Thisisthesafetyalertsymbol.It
isusedtoalertyoutotheriskof
hazardsthatcanleadtoserious
personalinjuryordeath.Obey
allsafetymessagesthatfollow
thissymboltoavoidpossible
injuryordeath.
Thesignalwords,“DANGER,”“WARNING,”
and“CAUTION”identifythedegreeof
hazardanditslevelofseriousness.
DANGER
Indicatesahazardoussituationwhich,if
notavoided,willresultindeathorserious
injury.
WARNING
Indicatesahazardoussituationwhich,if
notavoided,couldresultindeathorserious
injury.
CAUTION
Indicatesahazardoussituationwhich,ifnot
avoided,couldresultinminorormoderate
injury.
NOTICE
Indicatesahazardoussituationwhich,
ifnotavoided,couldresultinproperty
damage.Itmayalsobeusedtoprovide
specialinformationtoassistinthemachine
operation.
SymbolsUsedinIllustrations
Throughoutthismanual,youwill
alsoseethesymbolofacirclewith
abackslashthroughit.
Thismeans“DONOT,”“DONOT
DOTHIS,”or“DONOTLETTHIS
HAPPEN.”
OwnerandUserResponsibilities
Allownersandusersofthemachine
mustread,understand,andcomplywith
allapplicablelaw,rulesandregulations.
Ultimatecompliancetonationalsafety
regulationsistheresponsibilityoftheuser
anduserʼsemployer.
Thismanualmustbeusedinconjunction
withsafetytraining.
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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● Considerationsforinspectionsand
replacement
• Oil-orgrease-soakedragsorothermaterials
usedforcleaningorinspectionworkmustbe
storedinspecifiedlocations.Leavingragsor
othermaterialsoutsideafterusemayresultin
groundcontaminationduetorainseepageor
fire.
• Oldoil,filters,andlampsmustbedisposed
ofbyawastedisposalcontractorafter
replacement.
• Thebatteriescontainleadanddilutesulfuric
acid.Improperdisposalwillharmthe
environment.PleasecontactAICHIoranAICHI
dealertoreplacebatteries.
• Burningoldtiresproducestoxicgasesandwill
harmtheenvironment.
 Toreplacethetires,contactAICHIoranAICHI
dealer.Ifyouwishtodisposeoftiresyourself,
contactawastedisposalcontractor.
● Correctdisposalofwastematerials
• ConsultwithAICHIoranAICHIdealerto
disposeofthemachineafteranumberof
yearsofuse.Disposeofthemachineinthe
appropriatemanner.Improperdisposalcanbe
harmfultotheenvironment.
• Disposeofwastesuchasoldtires,batteries,
coolant,andhydraulicoilappropriately
andincompliancewithapplicablelawand
regulationsafterreplacement.
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓
earlyinthemorning.
withnoiseanddirectionoflightsatnightor
whenoperatingthemachine.Takespecialcare
• Beconsideratetowardsresidentsinthevicinity
•Avoidunnecessaryengineidlingorrevving.
vehiclesuddenly.
• Donotrevtheengineorstartoracceleratethe
exhaustemissionsandcauseoverheating.
load.Overloadingthemachinemayincrease
• Donotoperateatloadsexceedingtherated
● Considerationsduringoperations
andmayleadtoengineproblems.
upsufficientlywillincreaseexhaustemissions
up.Operatingtheenginebeforeithaswarmed
• Starttheengineandallowtheenginetowarm
Alwayscollectandwipeupanywastefluids.
allowedtoseepintothegroundorwaterways.
causesoilcontaminationorwaterpollutionif
Oilorwaterleakingfromthemachinemay
absenceofoilorwaterleaks.
• Lookaroundthemachineandconfirmthe
● Considerationsbeforeoperations
withapplicablelawandregulations.
responsibleforensuringthatallactionscomply
Whendisposingofpartsoroilyourself,youare
proceduresfordisposingofpartsandoil.
Variouslawsandregulationsspecifyspecific
EnvironmentalProtection

iv
󱒹󱓍󱓎󱓘󱒅󱓕󱓆󱓌󱓊󱒅󱓎󱓓󱓙󱓊󱓓󱓙󱓎󱓔󱓓󱓆󱓑󱓑󱓞󱒅󱓑󱓊󱓋󱓙󱒅󱓇󱓑󱓆󱓓󱓐󱒓
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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TableofContents
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖 SafetyRules.................................. 1
1. ElectrocutionHazards..............................................1
2. TipOverHazards.........................................................1
3. FallHazards....................................................................4
4. CollisionHazards.........................................................4
5. DamagedMachineHazards.................................6
6. FireandExplosionHazards...................................6
7. BatterySafety................................................................6
8. EngineSafety................................................................6
9. PersonalSafety.............................................................7
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗 Decals............................................ 8
1. SymbolandPictorialsDefinitions.....................8
2. SafetySignsandLocations................................10
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘 SafetySystems&Devices........18
1. ListofSafetySystems............................................18
2. TravelSpeedLimitSystem.................................20
3. TravelFunctionLimitSystem...........................20
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙 PartNamesandFunctions......21
1. PartNames..................................................................21
2. UpperControls..........................................................22
3. LowerControls..........................................................25
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒚 WorkplaceCheck......................28
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒛 Pre-operationChecks...............29
1. VisualCheck................................................................29
2. FunctionCheck.........................................................30
2‒1 PreparationsforFunctionCheck.................30
2‒2 LowerControlsCheck........................................30
2‒3 UpperControlsCheck........................................31
2‒4 LimitedTravelSpeedCheck...........................32
2‒5 TiltWarningCheck...............................................32
2‒6 OscillationAxleChecks.....................................32
2‒7 LastCheck.................................................................33
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒜 OperatorMaintenance............34
1. StorageMethod.......................................................34
2. DailyMaintenance..................................................34
2‒1 RefueltheMachine..............................................34
2‒1‒1 DieselFuelSpecifications................................35
2‒2 ChecktheHydraulicOilLevel........................35
2‒2‒1 HydraulicOilSpecifications............................36
2‒3 ChecktheBatteryFluidLevel........................36
2‒4 ChecktheEngineOilLevel.............................37
2‒4‒1 EngineOilSpecifications.................................37
2‒4‒2 EngineOilViscosity.............................................38
2‒5 ChecktheCoolingSystem..............................38
2‒5‒1 EngineCoolantSpecifications......................38
3. PeriodicMaintenance...........................................39
3‒1 MonthlyandAnnualInspection..................39
3‒2 Precautionsconcerningvehiclerust
andcorrosion.......................................................39
3‒3 Lubrication...............................................................40
3‒3‒1 ListofRecommendedLubricants..............40
3‒3‒2 LubricateEvery100Hoursor1Month....41
3‒4 ChangeOilEvery1200Hoursor
12Months..............................................................42
3‒5 EngineMaintenance...........................................43
3‒5‒1 PeriodicMaintenance.......................................43
3‒5‒2 PeriodicMaintenanceSchedule..................44
3‒5‒3 DPFMaintenance................................................44
3‒6 Fuse..............................................................................45
3‒7 Controlbox..............................................................45
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒝 Operation....................................46
1. StartingtheEngine.................................................46
1‒1 StartingfromGround.........................................46
1‒2 StartingfromPlatform.......................................47
2. StoppingtheEngine.............................................49
3. UpperControls(fromPlatform)......................49
3‒1 FootSwitch..............................................................50
3‒2 Traveling....................................................................50
3‒2‒1 TravelSpeedSelect.............................................51
3‒2‒2 ForwardandBackward.....................................51
3‒2‒3 Steering.....................................................................52
3‒3 BoomOperation...................................................52
3‒3‒1 BoomElevating.....................................................52
3‒3‒2 BoomRotating......................................................53
3‒3‒3 BoomTelescoping..............................................53
3‒3‒4 FlyJibElevating....................................................53
3‒4 PlatformRotatingOperation.........................53
3‒5 HornButton.............................................................53
3‒6 TouchSwitch..........................................................54
󱒹󱓆󱓇󱓑󱓊󱒅󱓔󱓋󱒅󱒨󱓔󱓓󱓙󱓊󱓓󱓙󱓘

vi
3‒6‒1 RestoringFunctions...........................................54
4. LowerControls(fromGround)........................54
4‒1 EnableSwitch.........................................................54
4‒2 BoomOperation...................................................55
4‒2‒1 BoomElevating.....................................................55
4‒2‒2 BoomRotating......................................................55
4‒2‒3 BoomTelescoping..............................................55
4‒2‒4 FlyJibElevating....................................................55
4‒3 PlatformRotatingOperation.........................56
5. PlatformLevelingSystem...................................56
5‒1 PlatformLevelAdjustment.............................56
5‒2 BleedingAirfromPlatformLeveling
System......................................................................57
6. OilOverheatingAlarm..........................................58
7. HydraulicGenerator(ifequipped).................59
7‒1 ToStarttheHydraulicGenerator.................59
7‒2 ToRestoreNormalOperation........................59
8. DieselParticulateFilter(DPF)System..........60
8‒1 TypesofDPFRegeneration.............................60
8‒2 FlowofDPFRegeneration...............................61
8‒3 DPFResetRegeneration
(AutomaticRegeneration)............................62
8‒4 DPFStationaryRegeneration
(ManualRegeneration)...................................63
8‒5 DPFFailureStatus(BackupMode)..............64
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒞 EmergencyOperation..............65
1. EmergencyStop.......................................................65
2. EmergencyLowering............................................65
2‒1 UpperControls(fromPlatform)...................65
2‒2 LowerControls(fromGround).....................66
3. Overrideswitch.........................................................66
3‒1 Loweringtheplatform......................................66
3‒2 Escapefromworksite........................................67
3‒3 Cancelingthetouchswitch............................67
4. Towing...........................................................................68
4‒1 ReleasingtheParkingBrake...........................68
4‒2 RestoringtheParkingBrake...........................69
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒕 Transporting..............................70
1. PreparationsforTransporting..........................70
2. LoadingtheMachine............................................71
3. TieDown......................................................................72
4. UnloadingtheMachine.......................................72
5. HoistingtheMachine............................................73
6. HoistingwithBoomRaised................................74
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒖 Storage........................................75
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒗 Troubleshooting........................76
1. TroubleshootingChart.........................................76
1‒1 UpperControls.......................................................76
1‒2 LowerControls.......................................................78
2. DiagnosticCodesChart.......................................79
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒘 Specifications.............................83
1. Dimensions.................................................................83
2. GeneralSpecifications..........................................84
3. WorkRangeDiagram............................................85
3‒1 SP14D1JM.................................................................85
4. SupplementaryInformation..............................85
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒦TestReport.................................87
1. StaticTest(EN280;6.1.4.2.1)..............................87
1‒1 SP14DJ........................................................................87
2. DynamicTest(EN280;6.1.4.2.2).......................88
2‒1 SP14DJ........................................................................88
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒧 DeclarationofConformity......89
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒨EngineInformation..................91
1. TNV-CRExplanationsofthePossible
MalfunctionsoftheEmissionsControl
System.........................................................................92
2. EmissionDiagnosisRequiredin
EuropeanStageV(19-56kW).........................93
3. J1939dataandNCDlampactionsin
Inducement..............................................................93
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒩DailyInspectionCheckSheet.95
󱒹󱓆󱓇󱓑󱓊󱒅󱓔󱓋󱒅󱒨󱓔󱓓󱓙󱓊󱓓󱓙󱓘

1
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖
1. ElectrocutionHazards
DANGER
•Thismachineisnotelectricallyinsulated.
Donotusethemachinenearelectric
powerlines.
M07Y9102
Fig.1‒1
•Keepasafedistancefromelectricpower
linesandapparatus.Forsafedistance,
checkyournationalorlocalregulations.If
nonationalorlocalregulationisavailable,
usethetablebelow.
Table1‒1 MinimumSafeApproachDistance
Voltage
(PhasetoPhase)
MinimumApproach
Distance
0to300V AvoidContact
over300Vto50kV 3.05m
over50kVto200kV 4.60m
over200kVto350kV 6.10m
over350kVto500kV 7.62m
over500kVto750kV 10.67m
over750kVto1000kV 13.72m
•Keepawayfromthemachineifitcontacts
energizedpowerlines.Untilenergized
powerlinesareshutdown,anypersons
intheplatformmustnotoperatethe
machineandanypersonsontheground
mustnottouchthemachine.
WARNING
•Donotusethemachineduringlightning
orstorms.Stopoperationinbadweather.
•Donotusethemachineasagroundfor
welding.
2. TipOverHazards
DANGER
•Donotexceedtheplatformcapacityas
indicatedontheserialnumberplate.
M085E204
Fig.1‒2
•Donotplacethingssuchassteelbeamsor
powerlinesacrosstheplatform,anduse
theboomtoliftthem.
M07Y9603
Fig.1‒3
•Donotusetheboomorplatformto
pushorpullpowerlinesorotherobjects.
Pressingtheboomorplatformhard
againstthemcouldcausethemachineto
tipoverorbedamaged.
SafetyRules
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

2
•Donotpushorpullanyobjectoutsideof
theplatform.
M07Y9H04
Fig.1‒4
•Stopoperationinbadweather.
Criteriaofbadweather:
-Averagewindspeedover10-minuteperiodis
over12.5m/s
-Rainfallof50mmormore
-Settledsnowof250mmormore
-Thunder/Lightning
 Eveninconditionsbelowthecriteria
above,followtheinstructionsofyour
supervisor.
•Donotoperatethemachineinwindyor
gustyconditions.
•Donotelevatetheplatformwhenwind
speedsmayexceed12.5m/s.
 Ifwindspeedsexceed12.5m/swhenthe
platformiselevated,lowertheplatform
anddonotcontinuetooperatethe
machine.
Table1‒2 BeaufortScale(ForReferenceOnly)
Beaufort
Rating
WindSpeed GroundConditions
[m/s]
4 5.5‒7.9 Raisesdustandloosepaper;
smallbranchesaremoved
5 8.0‒10.7 Smalltreesinleafbeginto
sway;crestedwaveletsform
oninlandwaters
6 10.8‒13.8 Largebranchesinmotion;
whistlingheardintelegraph
wires;umbrellasusedwith
difficulty
7 13.9‒17.1 Wholetreesinmotion;
inconveniencefeltwhen
walkingagainstwind
•Donotincreasethesurfaceareathatcan
catchwind,suchascoveringtheplatform
withasheet.Thestabilityofthemachine
willdecrease.
•Donotuseonaslipperyoricysurface.
•Ifanearthquakeoccurswhenyouare
operatingthemachine,immediatelystop
operatingthemachine.
Aftertheearthquake,checkfordamageor
deformationinthemachine.Asneeded,
contactAICHIoranAICHIdealerfor
inspections.
WARNING
•Donothangorattachloadstothemachine.
Spreadloadsevenlyontheplatform.
•Donotplaceloadsoutsideoftheplatform.
•Donotusethemachineasacraneorlift.
M085E3-2
Fig.1‒5
•Donotelevatetheplatformonsoftor
unevenground.Alwaysperformthe
workplacechecksbeforemovingthe
machinetotheworkplace.(Referto
Chapter5forworkplacechecks.)
 Donottravelthemachineonsurfaceswith
bumpsandobstructionsordonotattempt
totraveloverthem.
M07Y94-2
Fig.1‒6
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

3
•Donotusethemachineonamovingor
mobilesurfaceorvehicle.
M085EB-2
Fig.1‒7
•Donotelevatetheplatformonaslope.
•Donotusethemachineonaslopemore
thanthemaximumallowabletiltangle.
Whenthemachinetiltmorethanthe
maximumallowabletiltangle,thetilt
warninglightgoesonandthetiltalarm
buzzersounds.Nevercontinueworking
afteralarmsounds.
•Ifthetiltalarmbuzzersoundswhenthe
platformiselevated,immediatelylower
theplatformandmovetoafirm,level
surface.Nevercontinueworkingafter
alarmsounds.Donotdependonthetilt
alarmbuzzerasalevelindicator.Operate
theboomonlywhenthemachineisona
firm,levelsurface.
Maximumallowabletiltangle:5°(8.7%)
Beep!
More
than
max.allowabletiltangle M07Y9722
Fig.1‒8
•Iftravelingonaslopemorethan
maximumallowabletiltangleis
unavoidable,makesuretofullyretract
theboomandlowertheboomunderthe
horizontal.Travelwiththecounterweight
uphill.
•Donottravelaslopeexceedingthe
machinegradeability.
•Donottravelaslopeexceptpurposeofthe
machinetransportation.
Maximumallowabletiltangle:5°(8.7%)
More
than
max.allowabletiltangle
Beep!
RETRACTBOOM
ANDLOWERUNDER
THEHORIZONTAL.
M07Y9822
Fig.1‒9
•Donottouchorattachtheplatformtoany
nearbystructures.
M07Y9503
Fig.1‒10
•Donotmodifythemachinewithout
obtainingthemanufacturerʼsapproval.
Neverusethemachinewiththe
counterweightdetached.
•Donotdisableoralterthemachineʼs
componentsthathaveaneffectonsafety
andstabilityinanyway.
CAUTION
•Donottiedownthemachinechassis,
boom,orplatformtootherstructures
whenworking.
M07Y9G02
Fig.1‒11
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

4
3. FallHazards
DANGER
•Donotplaceladders,scaffoldsorother
devicesintheplatformoragainstanypart
ofthemachine.
•Donotusealadderorstepintheplatform.
M07Y9903
Fig.1‒12
•Donotsit,stand,orclimbonthe
guardrails.Alwayskeepbothfeetfirmlyon
theplatformfloorandconductoperation
withstableposture.
M07Y9A04
Fig.1‒13
•Donotjumpfromtheplatformtoanother
structure.
M07Y9B04
Fig.1‒14
•Donotclimbup/downfromtheplatform
whenitisraised.
•Aftergettingontheplatform,alwaysclose
theentrygateorlowertheplatformentry
bar.Donotoperatethemachinewiththe
gateopen.
WARNING
•Whengettingon/offtheplatform,be
especiallycarefulandlowertheplatform
tothelowestposition.
•Whengettingon/off,stopallmovementof
themachine,facethemachine,andalways
usethree-pointsupport(forexample,two
armsandoneleg,oronearmandtwolegs).
•Donotjumpofffromthemachine.
•Donotgeton/offwithtoolsinyourhand.
•Donotholdontocontrollersforpurpose
ofgettingon/offtheplatform.
•Donotoperatethemachineroughly.
Theoperatormaybethrownfromthe
platform.
M07Y9E-1
Fig.1‒15
•Keeptheplatformneatandtidyalways.To
avoidslips,clearthewater,oil,snow,ice
offtheplatform.
•Donotsteponanyplacesotherthanthe
platform.
•Tohelppreventincorrectoperation,
illuminatethecontrolpanelinthedark.
4. CollisionHazards
DANGER
•Donothitaobstaclewiththeplatform
and/orcounterweight.Iftheyhit,their
mountingunitsmaybedamaged.Contact
AICHIoranAICHIdealerforinspections.
M07Y9K-1
Fig.1‒16
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

5
•Oncetheplatformisraised,donotallow
peopleorthingsundertheplatform.
M07Y9J04
Fig.1‒17
•Donotlowertheboomunlessthearea
belowisclearofpersonsandobstacles.
•Whenyouareobligedtogetunder
theboomandplatformtoperformthe
inspectionsorrepairs,useasafetysupport
topreventtheboomandtheplatform
fromunexpecteddescent.
•Theturntableprotrudes0.85mbeyond
thewidthofthechassiswhenrotatingthe
boom,sowatchtheturntablemovement
andmakesurethatnopersonorobstacle
isaroundtheturntable.
0.85m
M199412-1
Fig.1‒18
WARNING
•Beforetraveling,checkthearrowdecals
affixedonthechassistoensureproper
travelingdirectionofthemachine.
Forward
(Green)
Forward
(Green)
Forward
(Green)
Backward
(Red)
Backward
(Red)
Backward
(Red) M07Y9F60
Fig.1‒19
•Makesurethatnopersonorobstacleis
aroundthemachine.Beawareofblind
spotswhentravelingoroperating.
 Ifyourfieldofviewisobstructed,havea
guideassistyou.
•Whiletraveling,checktheworkareafor
overheadobstaclesorotherpossiblehazards.
Whenraisingorloweringtheplatform,
checkthatthereisenoughspaceabove,
below,andonallsidesofthemachine.
•Donothitthegroundwiththeplatform.
M07Y9i05
Fig.1‒20
•Donotdropthingsfromtheplatform.
Thereisahazardthatfallingobjectswill
hitcars,orpeoplethatarepassingby.
M07Y9L04
Fig.1‒21
•Donotplaceloadsoutsideoftheplatform.
Keepequipmentandtoolsstablewhen
loadingontheplatform.Unstableloads
couldbefallingoff.
•Themachineisnotallowedtotravelon
publichighways.
CAUTION
•Takecarethatyourhandsonthe
guardrailsarenotcaughtinother
obstacles.
•Ifthereisothermachineinworkplace,
payattentiontoothermachineoperating
andavoidtooperateatthesametime.
Takemeasurestopreventacollision.Have
anotherpersonobserveworktowarnyou.
•Donotoperatethemachineinthepathof
motionofcranesunlessthecontrolsofthe
cranesarelockedoutortheprecautions
aretakentopreventapotentialcollision.
•Checkthecontrolpaneltoensureproper
directionofthemovement.Lookinthe
directionofthemovementandoperate
thecontrols.
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

6
5. DamagedMachineHazards
WARNING
•Donotuseadamagedormalfunctioning
machine.Haveitcheckedandrepaired
immediately.
•Ifyoufeelanabnormalityonthemachine
duringwork,stopusingitimmediately
andinspect.
•Whenoperatorschangeaworkshift,
performthepre-operationchecksatevery
change.Itistheoperatorʼsresponsibility
toperformapre-operationcheck.
•Performthepre-operationchecksonfirm,
levelsurface,withtheplatformlowered.
•Ifthepre-operationchecksrevealany
abnormalities,putan”OutofOrder”signon
themachine,andstopusingthemachine.
Reporttheproblemtoyoursupervisor.
CAUTION
•Performallmaintenancedescribedinthis
manualandinthedesignatedservice
manualforthemachine.
•Makesurealldecalsareinplaceandthat
nodecalismissingordamaged.Anydecal
missingordamagedisamachinemalfunction.
6. FireandExplosionHazards
WARNING
•Whenhandlingflammables(fuel,oil,etc.),
beawareofanythingthatcancausefire.
•Neverremovethefuelcapwiththeengine
running.
•Onlyfillthefueltankwithdieselfuel.
Fillingthefueltankwithgasolinemay
resultinafireandwilldamagetheengine.
•Neverrefuelwiththeenginerunning.
•Wipeupanyspillsimmediately.
•Keepsparks,openflamesoranyother
formofignition(match,cigarette,static
electricsource)wellawaywhenrefueling.
•Fillthefueltank.Storeanycontainers
containingfuelinawell-ventilatedarea,
awayfromanycombustiblesorsourcesof
ignition.
•Ifthemachineistobeusedinalocation
whereflammablegasisproduced,onlyuse
themachineaftersufficientventilation.
•Neverparkthemachineclosetooilor
othercombustiblematerial,suchas
deadleaforwastepaper,duringengine
operationorshortlyaftershutdown.The
mufflerandexhaustpipesareextremely
hotwhiletheengineisoperating.
•Haveafirst-aidkitandafireextinguisher
readyincaseofanaccidentorfire.
7. BatterySafety
BurnHazards
CAUTION
•Thebatteryfluidcontainscorrosiveacid.
Whendealingwiththebattery,always
wearappropriateprotectiveclothingand
equipmenttoprotectyourhands,eyes,
faceandbody,andavoidcontacting
batteryfluid.
•Ifbatteryfluidgetsontheskinoron
clothing,washitawayimmediatelywith
coldwater.Ifitgetsintotheeye,wash
immediatelywithcoldwater,andseek
medicaltreatmentimmediately.
ExplosionHazard
WARNING
•Thebatteryproducesflammablehydrogen
gas,andthereisapossibilityofexplosion.
Neverallowanythingthatcancausefireto
beclosetothebattery.Chargethebattery
onlyundergoodventilation.
•Iftheelectrolyteisfrozen,slowlywarmthe
batterybeforeyourechargeit.
8. EngineSafety
ScaldHazards
WARNING
•Neverremovetheradiatorcapifthe
engineishot.Steamandhotengine
coolantwillspurtoutandseriouslyburn
you.Allowtheenginetocooldownbefore
youattempttoremovetheradiatorcap.
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

7
•Tightentheradiatorcapsecurelyafteryou
checktheradiator.Steamcanspurtout
duringengineoperationifthecapisloose.
•Keepyourhandsoranypartofthebody
awayfromthesurfaceofthesilencer,
exhaustpipe,engineblock,andengine
sideoftheturntablecover,etc.while
drivingthemachineorimmediatelyafter
theenginestops.Duringdriving,the
surfaceoftheengineisveryhot,andyou
mayseverelyburnyourself.
ExhaustHazard
WARNING
•Neveroperatethemachineinan
enclosedareasuchasagarage,tunnel,
orundergroundroomwithoutproper
ventilation.
•Neverblockwindows,vents,orothermeans
ofventilationifthemachineisoperating
inanenclosedarea.Theenginecreates
carbonmonoxidegasduringoperation.
Accumulationofthisgaswithinan
enclosurecouldcauseillnessorevendeath.
CoolantHazard
CAUTION
•Weareyeprotectorandrubbergloves
whenyouhandlelonglifeorextendedlife
enginecoolant.Ifcontactwiththeeyes
orskinshouldoccur,flusheyesandwash
immediatelywithcleanwater.
9. PersonalSafety
FallHazards
DANGER
•Alwaysuseasafetyharnessinthe
platform.Allpersonsintheplatformmust
complywithemployer,workarea,andlocal
andnationalsafetyregulationsregarding
theuseofpersonalprotectiveequipment.
•Allpersonalfallprotectiveequipment
mustbeattachedtoonlythe
authorizedlanyardanchorage
pointsprovidedinthe
platform.
WARNING
 Allpersonalprotectiveequipmentmust
complywithapplicableregulations,and
mustbeinspectedandusedinaccordance
withthemanufacturerʼsinstructions.
EntanglementHazard
WARNING
 Keephandsandotherbodypartsaway
frommoving/rotatingpartssuchasthe
coolingfan,flywheelorpinion.
ExposureHazards
WARNING
•Wearpersonalprotectiveequipmentsuch
asgloves,workshoes,eyeandhearing
protectionasrequiredbythetaskathand.
•Neverwearjewelry,unbuttonedcuffs,
tiesorloose-fittingclothingwhenyouare
workingnearmoving/rotatingpartssuch
asthecoolingfan,flywheelorpinion.
•Alwaystiebacklonghairwhenyouare
workingnearmoving/rotatingpartssuch
asacoolingfan,flywheelorpinion.
•Neveroperatethemachinewhilewearing
aheadsettolistentomusicorradio
becauseitwillbedifficulttohearthealert
signals.
AlcoholandDrugHazards
WARNING
•Neveroperatethemachinewhileyouare
undertheinfluenceofalcoholordrugs.
•Neveroperatethemachinewhenyouare
feelingill.
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

8
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗
Decals
1. SymbolandPictorialsDefinitions
Readoperation
manual.
Readservice
manual.
CrushHazard CrushHazard BurnHazard BodyInjury
Hazard
Maintain
required
clearance.
Donotwashby
highpressure.
Donotstep.
Keepoff.
Keepaway.
Donottouch.
Nosmoking Noopenflame Donottravel
elevatedon/
nearsoftor
unevensurfaces.
Donotelevate
platformunless
machineis
onfirmlevel
surface.
Donotcontact
powerlines;
donottouch
energized
machine.
Donotlift. LiftPoint Tie-downPoint Lanyard
AnchoragePoint
SoundPower
LevelinDecibels
Maximum
WheelLoad
MaximumSide
SlopeRating
MaximumSlope
Rating
Platform
Capacity
MaximumWind
Speed
Maximum
ManualForce
Maximum
ManualForce
Loads
(Personneland
Tools)
UpperKey
Switch
NCDSystem
Failure
DPF
Regeneration
Request
/Exhaust
Temperature
Warning
DPF
Regeneration
Approval/
Abnormal
Combustion
DPFStationary
Regeneration
Platform
Overload
SystemFailure
OutreachLimit TiltWarning Platform
Contact
HydraulicOil Battery Fuel DieselFuel
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

9
SymbolandPictorialsDefinitions(continued)
LPGFuel FuelLevel EngineFailure EnginePreheat OilPressure Water
Temperature
AirFilter
EngineStart Emergency
Pump
Pre-operation
Check
EnableSwitch ONandOFF Horn Fast
Slow HighTorque Beacon WorkingLight HeadLight Generator Platform
Leveling
Horizontal
/Vertical
Movements
Platform
Rotation
BoomRotation BoomTelescope BoomElevation Steer:
Left/Right
Travel:Forward/
Backward
UpperControls/OFF/Lower
ControlsSelection
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

10
2. SafetySignsandLocations
LeftSideView,TopView
B
A
A-A
E
A
P
N
D
F
G
21 1 3
1
1213
4 5 6 7 8 9 10 11
12
12
1
F199Q1-2
No. No.
1491-0000654 5491-0000696
2491-0000693 65Y6-08450-00
3491-0000152 7494-0000253
4491-0000653 8182-01002
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

11
LeftSideView,TopView(Continued)
B
A
A-A
E
A
P
N
D
F
G
21 1 3
1
1213
4 5 6 7 8 9 10 11
12
12
1
F199Q1-2
No. No.
9491-000670 13 5Y6-03876-00
10 491-0000650
11 491-0001041
12 5Y6-03883-00
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘

12
RightSideView,1stBoomTip
21 3 4 5 6 7
8
10
9
B
C
C
F199Q2-2
No. No.
1491-0001041 65Y6-08450-00
2491-0000650 7491-0000693
3491-0000670 85Y6-03876-00
4182-01002 95Y6-03883-00
5494-0000253 10 491-0000557
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗󱒅󱒒󱒅󱒩󱓊󱓈󱓆󱓑󱓘