Aichi SR12CSM Setup guide

SR12CSM
OperationManual
withMaintenanceInformation
NOTICE
 Readthismanualbeforeoperatingequipment.
[OriginalInstructions]

Contactus:
Headoffice
1152RyokeAgeoSaitama362-8550Japan
TEL:[phone]
http://www.aichi-corp.co.jp
Copyright
©2017AichiCorporation.Allrightsreserved.
Nopartofthismanualmaybereproducedin
anyform,inanelectronicretrievalsystemor
otherwise,withoutthewrittenpermissionfrom
AICHI,exceptforpersonaluseorothercases
permittedbycopyrightlaws.
ModelCovered:SR12C1SM
(CommercialName:SR12CSM)
SerialNumberRange:after779224-Current
PartNumber:GS-440S
December2017
Thismachinehasbeenmanufactured
toconformtoEuropeanMachinery
Directive2006/42/ECandEuropean
StandardEN280.

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ImportantInformation
Thankyouverymuchformakingyour
purchasefromAICHI.
Pleaseoperateandusethemachinecorrectly.
•Operationofthemachineistobedone
inaccordancewiththismanual.Failureto
operate,inspectandmaintainthemachine
correctlyandinaccordancewiththismanual
mayleadtodeathorseriousinjury,or
damagetothemachineorotherproperty.
•Read,understandandfollowthe
instructionsinthismanualbeforeusing,
inspectingormaintainingthemachine.
•Read,understand,andobeyallapplicable
employerandjobsitesafetyrules,and
local,state,andfederallaws,rules,and
regulations.
•Notallaccidentsorincidentsare
foreseeable,andthus,cannotbeaddressed
inthismanual.Therefore,themachinemust
beoperatedbyfollowingsafepractices,
andbyusingcaution,commonsenseand
goodjudgmenttocontrolthemachineatall
times.
•Operatorsofthemachinemustbequalified,
trainedandcertifiedtooperatethe
machine.
•Themachineisdesignedtoliftpeople
andequipment.Itisdesignedforusein
assemblyandrepairworkinhighplaces
(workonceilings,roofs,buildings,etc.).It
isstrictlyprohibitedtousethemachinefor
otherpurposes.
•Tothefullextentpermittedbylaw,and
withoutprejudicetoanyotherexclusionsof
liabilityunderanycontractforsupplyofthe
machine,AICHIdoesnotacceptresponsibility
forinjury,death,damages,directorindirect
loss,orotherexpensesincurreddueto
abuse,alteration,orimproperuseofthe
machine,includingfailuretofollowthesafety
guidanceprovidedinthismanual.
•Propermaintenancemustbedoneincluding
thereplacementofpartsthatarewornout
orhavereachedtheendoftheirservice
lives.Refertotheseparateservicemanual
andfollowthereplacementstandardsof
thatmanual.ContactAICHIoranAICHI
dealertodothereplacement.
•UseonlyAICHIʼsgenuinesparepartsto
replacethosepartsthataffectthesafety
andstabilityofthemachine.
•Itisstrictlyforbiddentomakemodifications
tothemachinewithoutobtainingAICHIʼs
writtenapproval.
•Performallmaintenancedescribedinthis
manualandinthedesignatedservice
manualforthemachine.
•Thismanualcoverstheentirearrayofoptions
andequipmentavailablewithaspecificmodel.
Theremaybeexplanationsinthismanualfor
equipmentnotspecifiedforyourmachine.
•Allspecificationsprovidedinthismanualare
currentatthetimeofpublication.However,
continuousproductimprovementisanAICHI
policy,andtherefore,productspecificationsand
designaresubjecttochangewithoutnotice.
•Theillustrationsinthismanualareintended
asrepresentativereferenceviewsonly.They
maydepictshapesandequipmentthatare
differentthanyourmachine.
•Thismanualmustbekeptwiththemachine
andimmediatelyavailableforuseatall
times.Keepthemanualinthemanual
holderofthemachine.
•Whenyoutransfertheuseorownershipof
themachine,pleasemakesuretoleavethis
manualwiththemachine.
•TheoriginalofthismanualiswritteninEnglish.
IfthismanualisnotwritteninEnglish,itisa
translatedone.Intheeventofadiscrepancy
betweentheoriginalandtranslated
manuals,theoriginalmanualprevails.
•Thismanualdescribesthecorrectoperation
andhandlingproceduresfortheself-
propelledcrawlertypeaerialplatforms:
Commercial
Names ModelCodes EngineType Height, PlatformMax
SR12CSM SR12C1SM Yanmar3TNV88 12.1m
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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SafetyAlertSymboland
SignalWords
Thisisthesafetyalertsymbol.It
isusedtoalertyoutopotential
personalinjuryhazards.Obey
allsafetymessagesthatfollow
thissymboltoavoidpossible
injuryordeath.
Thesignalwords,“DANGER,”“WARNING,”
and“CAUTION”identifythedegreeof
hazardanditslevelofseriousness.
DANGER
Indicatesahazardoussituationwhich,if
notavoided,willresultindeathorserious
injury.
WARNING
Indicatesahazardoussituationwhich,if
notavoided,couldresultindeathorserious
injury.
CAUTION
Indicatesahazardoussituationwhich,ifnot
avoided,couldresultinminorormoderate
injury.
NOTICE
Indicatesahazardoussituationwhich,
ifnotavoided,couldresultinproperty
damage.Itmayalsobeusedtoprovide
specialinformationtoassistinthemachine
operation.
SymbolsUsedinIllustrations
Throughoutthismanual,youwill
alsoseethesymbolofacircle
withabackslashthroughit.
Thismeans“DONOT,”“DONOT
DOTHIS,”or“DONOTLETTHIS
HAPPEN.”
OperatorQualifications
Operatorofthemachinemustreceive
safetytrainingtoensuresafeoperations.
Incorrectuseofthemachinecancause
seriousinjuryordeath.
Allpersonnelarerequestedtoreceive
safetytrainingandonlytrainedand
authorizedpersonnelarepermittedto
operatethemachine.Thismanualshould
beusedinconjunctionwithsafetytraining.
Operatorofthemachinemustnot
undertakeresponsibilityforthemachine
operationuntilenoughtraininghasbeen
givenbyqualifiedandauthorizedpersons.
OwnerandUserResponsibilities
Allownersandusersofthemachine
mustread,understand,andcomply
withallapplicableregulations.Ultimate
compliancetonationalsafetyregulations
istheresponsibilityoftheuserandtheir
employer.
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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EnvironmentalProtection
Variouslawsandregulationsspecify
specificproceduresfordisposingofparts
andoil.Whendisposingofpartsoroil
yourself,youareresponsibleforensuring
allactionscomplywithapplicablelawsand
regulations.
Considerationsbeforeoperations
• Lookaroundthemachineandconfirmthe
absenceofoilorwaterleaks.
 Oilorwaterleakingfromthemachinemay
causesoilcontaminationorwaterpollutionif
allowedtoseepintothegroundorwaterways.
 Alwayscollectandwipeupanywastefluids.
• Starttheengineandallowtheenginetowarm
up.Operatingtheenginebeforeithaswarmed
upsufficientlywillincreaseexhaustemissions
andmayleadtoengineproblems.
Considerationsduringoperations
• Donotoperateatloadsexceedingtherated
load.Overloadingthemachinemayincrease
exhaustemissionsandcauseoverheating.
• Donotrevtheengineorstartoracceleratethe
machinesuddenly.
• Alwaysshutofftheenginebeforeleavingthe
machine.
 Avoidunnecessaryengineidlingorrevving.
• Beconsideratetowardsresidentsinthevicinity
whenoperatingthemachine.Takespecialcare
withnoiseanddirectionoflightsatnightor
earlyinthemorning.
Considerationsforinspectionsand
replacement
• Oil-orgrease-soakedragsorothermaterials
usedforcleaningorinspectionworkmustbe
storedinspecifiedlocations.Leavingragsor
othermaterialsoutsideafterusemayresultin
groundcontaminationduetorainseepageor
fire.
• Oldoil,filters,andlampsmustbedisposed
ofbyawastedisposalcontractorafter
replacement.
• Thebatteriescontainleadanddilutesulfuric
acid.Improperdisposalwillharmthe
environment.PleasecontactAICHIoranAICHI
dealertoreplacebatteries.
• Burningoldrubbertracksandshoepads
producestoxicgasesandwillharmthe
environment.
 Toreplacetherubbertracksandshoepads,
contactAICHIoranAICHIdealer.Ifyouwish
todisposeofthemyourself,contactawaste
disposalcontractor.
Correctdisposalofwastematerials
• ConsultwithAICHIoranAICHIdealerto
disposeofthemachineafteranumberofyears
ofuse.
 Disposeofthemachineintheappropriate
manner.Improperdisposalcanbeharmfulto
theenvironment.
• Disposeofwastesuchasoldrubbertracks
andshoepads,batteries,andhydraulic
oilappropriatelyandincompliancewith
applicablelawsandregulationsafter
replacement.
󱒮󱓒󱓕󱓔󱓗󱓙󱓆󱓓󱓙󱒅󱒮󱓓󱓋󱓔󱓗󱓒󱓆󱓙󱓎󱓔󱓓

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TableofContents
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖 SafetyRules.................................. 1
1. ElectrocutionHazards..............................................1
2. TipOverHazards.........................................................1
3. FallHazards....................................................................4
4. CollisionHazards.........................................................5
5. DamagedMachineHazards.................................6
6. FireandExplosionHazards...................................6
7. BatterySafety................................................................7
8. EngineSafety................................................................7
9. PersonalSafety.............................................................7
10.TravelingPrecautions...............................................8
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒗 Decals..........................................11
1. SymbolandPictorialsDefinitions..................11
2. SafetySignsandLocations................................13
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒘 SafetySystems&Devices........19
1. ListofSafetySystems............................................19
2. TravelSpeedLimitSystem.................................20
3. TravelFunctionLimitSystem...........................20
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒙 PartNames&Functions..........21
1. PartNames..................................................................21
2. UpperControls..........................................................22
3. LowerControls..........................................................24
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒚 WorkplaceCheck......................26
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒛 Pre-operationChecks...............27
1. VisualCheck................................................................27
2. FunctionCheck.........................................................28
2‒1 PreparationforFunctionCheck...................28
2‒2 LowerControlsCheck........................................28
2‒3 UpperControlsCheck........................................29
2‒4 TiltWarningCheck...............................................30
2‒5 LastCheck.................................................................30
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒜 Maintenance..............................31
1. StorageMethod.......................................................31
2. DailyMaintenance..................................................31
2‒1 RefueltheMachine..............................................31
2‒1‒1 DieselFuelSpecifications................................32
2‒2 ChecktheHydraulicOilLevel........................32
2‒2‒1 HydraulicOilSpecifications............................32
2‒3 ChecktheBatteryFluidLevel........................32
2‒4 ChecktheEngineOilLevel.............................33
2‒4‒1 EngineOilViscosity.............................................33
2‒5 ChecktheCoolingSystem..............................34
3. PeriodicMaintenance...........................................35
3‒1 MonthlyandAnnualInspection..................35
3‒2 CrawlerTracks.........................................................35
3‒2‒1 AdjustmentMethod...........................................35
3‒2‒2 AdjustmentInterval............................................36
3‒3 EngineMaintenance...........................................37
3‒3‒1 PeriodicMaintenanceChart..........................37
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒝 Operation....................................38
1. StartingtheEngine.................................................38
1‒1 StartingfromGround.........................................38
1‒2 StartingfromPlatform.......................................40
2. StoppingtheEngine.............................................41
3. UpperControls(fromPlatform)......................42
3‒1 FootSwitch..............................................................42
3‒2 Traveling....................................................................43
3‒2‒1 TravelSpeedSelect.............................................43
3‒2‒2 ForwardandBackward.....................................44
3‒2‒3 PivotTurn.................................................................44
3‒2‒4 SpinTurn...................................................................44
3‒3 BoomOperation...................................................45
3‒3‒1 BoomElevating.....................................................45
3‒3‒2 BoomRotating......................................................45
3‒3‒3 BoomTelescoping..............................................46
3‒4 PlatformRotatingOperation.........................46
3‒5 HornOperation......................................................46
3‒6 TouchSwitch..........................................................46
3‒6‒1 RestoringFunctions...........................................46
4. LowerControls(fromGround)........................47
4‒1 EnableSwitch.........................................................47
4‒2 BoomOperation...................................................47
4‒2‒1 BoomElevating.....................................................48
4‒2‒2 BoomRotating......................................................48
4‒2‒3 BoomTelescoping..............................................48
5. PlatformLevelingSystem...................................48
5‒1 PlatformLevelAdjustment.............................48
5‒2 BleedingAirfromPlatformLeveling
System......................................................................49
󱒹󱓆󱓇󱓑󱓊󱒅󱓔󱓋󱒅󱒨󱓔󱓓󱓙󱓊󱓓󱓙󱓘

v
6. HydraulicGenerator(IfEquipped).................50
6‒1 ToStarttheHydraulicGenerator.................50
6‒2 ToRestoreNormalOperation........................50
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒞 EmergencyOperation..............51
1. EmergencyStop.......................................................51
2. EmergencyLowering............................................51
2‒1 UpperControls(fromPlatform)...................52
2‒2 LowerControls(fromGround).....................52
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒕 Transporting..............................53
1. PreparationsforTransporting..........................53
2. LoadingtheMachine............................................54
3. TieDown......................................................................55
4. UnloadingtheMachine.......................................55
5. HoistingtheMachine............................................56
6. HoistingwithBoomRaised................................57
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒖 Storage........................................58
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒗 Specifications.............................59
1. Dimensions.................................................................59
2. GeneralSpecifications..........................................60
3. WorkRangeDiagram............................................61
4. SupplementaryInformation..............................61
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒦TestReport.................................63
1. StaticTest(EN280;6.1.4.2.1)..............................63
2. DynamicTest(EN280;6.1.4.2.2).......................64
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒧 DeclarationofConformity......65
󱒦󱓕󱓕󱓊󱓓󱓉󱓎󱓝󱒅󱒨DailyInspectionCheckSheet...69
󱒹󱓆󱓇󱓑󱓊󱒅󱓔󱓋󱒅󱒨󱓔󱓓󱓙󱓊󱓓󱓙󱓘

vi
󱒹󱓍󱓎󱓘󱒅󱓕󱓆󱓌󱓊󱒅󱓎󱓓󱓙󱓊󱓓󱓙󱓎󱓔󱓓󱓆󱓑󱓑󱓞󱒅󱓑󱓊󱓋󱓙󱒅󱓇󱓑󱓆󱓓󱓐󱒓
󱒹󱓆󱓇󱓑󱓊󱒅󱓔󱓋󱒅󱒨󱓔󱓓󱓙󱓊󱓓󱓙󱓘

1
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖
1. ElectrocutionHazards
DANGER
•Thismachineisnotelectricallyinsulated.
Donotusethemachinenearelectric
powerlines.
M085E101
Fig.1‒1
•Keepasafedistancefromelectricpower
linesandapparatus.Forsafedistance,
checkyournationalorlocalregulations.If
nonationalorlocalregulationisavailable,
usethetablebelow.
Table1‒1 MinimumApproachDistance
Voltage
(PhasetoPhase)
MinimumApproach
Distance
0to50kV 3.05m
over50kVto200kV 4.60m
over200kVto350kV 6.10m
over350kVto500kV 7.62m
over500kVto750kV 10.67m
over750kVto1000kV 13.72m
•Keepawayfromthemachineifitcontacts
energizedpowerlines.Untilenergized
powerlinesareshutdown,anypersons
intheplatformmustnotoperatethe
machineandanypersonsontheground
mustnottouchthemachine.
WARNING
•Donotusethemachineduringlightning
orstorms.Stopoperationinbadweather.
•Donotusethemachineasagroundfor
welding.
2. TipOverHazards
DANGER
•Donotexceedtheplatformcapacityas
indicatedontheserialnumberplate.
M085E204
Fig.1‒2
•Donotplacethingssuchassteelbeamsor
powerlinesacrosstheplatform,anduse
theboomtoliftthem.
M07Y9603
Fig.1‒3
•Donotusetheboomorplatformto
pushorpullpowerlinesorotherobjects.
Pressingtheboomorplatformhard
againstthemcouldcausethemachineto
tipoverorbedamaged.
M07Y9M00
Fig.1‒4
SafetyRules
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘

2
•Donotpushorpullanyobjectoutsideof
theplatform.
M07Y9H04
Fig.1‒5
•Stopoperationinbadweather.
Criteriaofbadweather:
-Averagewindspeedover10-minute
periodisover10m/s
-Rainfallof50mmormore
-Settledsnowof250mmormore
-Thunder/Lightening
 Eveninconditionsbelowthecriteria
above,followtheinstructionsofyour
supervisor.
•Donotoperatethemachinewherethere
arestrongwindsorgusts.
•Donotelevatetheplatformwhenwind
speedsmayexceed12.5m/s.Ifwind
speedsexceed12.5m/swhentheplatform
iselevated,lowertheplatformanddonot
continuetooperatethemachine.
 Thecriteriaofwindvelocityat10mabove
groundareasfollows:
Table1‒2 BeaufortScale(ForReferenceOnly)
Beaufort
Rating
WindSpeed
[m/s] GroundConditions
4 5.5‒7.9 Raisesdustandloose
paper;smallbranchesare
moved
5 8.0‒10.7 Smalltreesinleafbegin
tosway;crestedwavelets
formoninlandwaters
6 10.8‒13.8 Largebranchesinmotion;
whistlingheardin
telegraphwires;umbrellas
usedwithdifficulty
7 13.9‒17.1 Wholetreesinmotion;
inconveniencefeltwhen
walkingagainstwind
•Donotincreasethesurfaceareathatcan
catchwind,suchascoveringtheplatform
withasheet.Thestabilityofthemachine
willdecrease.
•Donotuseonaslipperyoricysurface.
•Ifanearthquakeoccurswhenyouare
operatingthemachine,immediatelystop
operatingthemachine.
Aftertheearthquake,checkfordamageor
deformationinthemachine.Asneeded,
contactAICHIoranAICHIdealerfor
inspections.
WARNING
•Donothangorattachloadstothe
machine.Spreadloadsevenlyonthe
platform.
•Donotplaceloadsoutsideoftheplatform.
•Donotusethemachineasacraneorlift.
M085E303
Fig.1‒6
•Donotelevatetheplatformonsoft
orunevenground.Alwaysperform
workplacechecksbeforemovingthe
machinetotheworkplace.(Referto
Chapter5forworkplacechecks.)
Donottravelthemachineonsurfaceswith
bumpsandobstructionsordonotattempt
totraveloverthem.
M085E403
Fig.1‒7
󱒨󱓍󱓆󱓕󱓙󱓊󱓗󱒅󱒖󱒅󱒒󱒅󱒸󱓆󱓋󱓊󱓙󱓞󱒅󱒷󱓚󱓑󱓊󱓘