Air Techniques Acadia Plus User manual

INSTRUCTION MANUAL

Air Techniques, Inc. Page 2
Section Page
Introduction .......................................................................... 3
Safety Notice......................................................................... 4
Specifications ........................................................................ 5
Unpacking and Inspection............................................................... 6
Installation Information ................................................................. 7
Collection Container Replacement and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacement Parts .................................................................... 12
Maintenance ......................................................................... 13
Troubleshooting....................................................................... 13
Warranty ............................................................................ 13
On-Line Warranty Registration ........................................................... 13
If You Need Assistance ................................................................. 13
TABLE OF CONTENTS
LIST OF ILLUSTRATIONS
Figure Title Page
1 Acadia Plus Amalgam Separator Assembly, PN APLUS ............................3
2 Acadia Plus Amalgam Separator Assembly Outline/Dimension Drawing ...............5
3 Acadia Plus Amalgam Separator Assembly Component Identification .................6
4 Typical Acadia Plus Amalgam Separator Installation Connection.....................7
5 Changing the Acadia Plus Amalgam Separator Input to Right-side Orientation ..........8
6 Separator Wall Mounting .....................................................9
7 Collection Container Installation ..............................................10
8 Collection Container Waste Fill Levels .........................................11

Page 3Air Techniques, Inc.
Figure 1. Acadia Plus Amalgam Separator Assembly
This manual covers the installation and maintenance of the Acadia Plus Amalgam Separator Assembly, P/N APLUS.
Installation tasks include the following:
Adding to any existing liquid ring or dry vacuum system.
Installing as part of a new liquid ring or dry vacuum system.
This manual provides additional maintenance and troubleshooting information, as well as instructions to replace a
filled Collection Container. The Acadia Plus Amalgam Separator is hereafter referred to as the Separator in this
manual. Make sure to review and follow the information specific to your installation to ensure that the Separator
provides the highest level of safe service.
The Separator is designed to meet ISO 11143 requirements in the removal of amalgam from a dental suction
system's wastewater stream. Installed between dental operatories and vacuum pumps, the Separator uses
continuous separation of solids from liquids and gases through a sedimentation process where high-density
particles (Amalgam) fall from suspension in the wastewater stream. The Separator has been independently
tested and certified to be in compliance with ISO 11143.
Features include:
Capable of processing e󰀪uent for up to ten (10) simultaneous users.
Meets the ISO 11143 standard.
Continuous separation of liquids and solids from gases.
Minimal maintenance required.
Collection Container
• Easily removed using a quarter turn and pull.
• Transparent housing enables user monitoring of capacity and when to replace container.
Mounting & Connections
• Multiple mounting congurations (Wall Mount, Floor Mount or Stack Rack Mount on Mini or XL).
• Quick and easy installation using included ttings.
INTRODUCTION
CHASSIS MOUNTING
BRACKET
COLLECTION CONTAINER
OUTPUT
CONNECTOR
(vacuum system)
INPUT
CONNECTOR
(from operatories)

Air Techniques, Inc. Page 4
SAFETY NOTICE
Knowledge of General Safety
The Separator has been designed to minimize exposure of personnel to hazards. While the equipment is designed
for safe operation, certain precautions must be observed. Use of the Separator not in conformance with the
instructions specified in this manual may result in permanent failure of the unit.
Users must exercise every precaution to ensure personnel safety, as well as be familiar with the general safety
procedures concerning the Separator and associated vacuum systems. Which include the following:
Observe all local codes and relevant regulations when installing the Separator.
Converting or modifying the Separator in any way is strictly prohibited. In such cases, any and all warranties will
immediately become invalid.
The operator must be knowledgeable in the operation of the appliance.
The product is not designed to be used in medical treatment areas where the danger of explosion exists. Areas
where explosions could occur are those where ammable anesthetic material, skin cleansers, oxygen and skin
disinfectants are present. This appliance is not to be used in areas where the atmosphere could cause re.
Dental Waste Handling
Collection Containers collect waste materials from dental procedures. All maintenance personnel must be familiar
with the procedures and practices for handling such dental waste and exercise every precaution to ensure personnel
safety. Additionally personnel must follow all local, state and/or federal laws and regulations for the proper disposal
of dental waste containing mercury. Any operation, procedure or practice that if not strictly observed, may result
in injury or long-term health hazards to personnel. The collected waste should be handled, stored and disposed of
according to regulations applying to dental waste containing mercury.
Correct Usage
The Separator is for Dental Use only. Any use of the Separator that is not described in this Instruction Manual is
deemed to be incorrect usage.
Incorrect Usage
Any use of the Separator above and beyond that described in this Instruction Manual is deemed to be incorrect usage.
The manufacturer cannot be held liable for any damage resulting from incorrect usage. The operator will be held liable
and bears all risks.

Page 5Air Techniques, Inc.
Separation e󰀩ciency Meets ISO 11143 requirements
Number of simultaneous users Up to 10
Maximum liquid ow rate 0.26 gal per minute (1 liter per minute)
Liquid surge capacity 1.0 gal (3.78 liters)
Maximum lled volume 1.0 gal (3.78 liters)
Maximum llable volume 0.42 gal (1.6 liters) As shown by label replacement line.
Maximum vacuum 20 in Hg (677 mbar)
Classication Type 2 per ISO 11143
Connection type 2 in (5.08 cm) no hub, 1½ in (3.81 cm) no hub,
1 in (2.54 cm) NPT and ¾ in (1.91 cm) NPT
Mounting Attached chassis/mounting bracket provided
Weight (empty) 16.7 lbs (7.6 kg)
Weight (max) 46.9 lbs (21.3 kg)
Dimensions Width Depth Height
11 in 11 in 28 in
(29 cm) (28 cm) (71 cm)
SPECIFICATIONS
Figure 2. Acadia Plus Amalgam Separator Assembly Outline/Dimension Drawing
15"
26"
9"
6"
28"
12"
11"
Front View Side View
Top
View

Air Techniques, Inc. Page 6
Important: Installation Accessory Hardware, P/N A1640 provides the necessary parts to connect to all
vacuum systems manufactured by Air Techniques. If the existing installations need different size
fittings or hose lengths, they must be provided by the installer.
Accessory Kit Components
The table below lists the supplied parts used to connect the Separator to new or existing vacuum systems.
UNPACKING AND INSPECTION
Unpacking
As shown by Figure 3, the Separator is shipped in a single carton containing the Separator assembly secured to
the Chassis/Mounting Bracket, the Collection Container, connection ttings, hoses and an installation accessory kit.
Unpack each component of the Separator and inspect for physical damage such as scratched panels, damaged con-
nectors, etc.
Included Separator Components
Each Separator consists of the components shown by Figure 3. Verify that all listed items were received. If any item is
missing, notify Air Techniques.
Figure 3. Acadia Plus Amalgam Separator Assembly Component Identification
Installation Accessory Kit, P/N A1640
Description Part No. Quantity
1½ inch ID Clear with Blue Helix Spiral Hose
Note: If more than 6 feet of hose is needed, order additional
P/N 54521 by the foot.
54521-6 6 Feet
2 inch ID Clear with Blue Helix Spiral Hose
Note: If more than 6 feet of hose is needed, order additional
P/N 54512 by the foot.
54512-6 6 Feet
2 inch to 2 inch No-Hub Flexible Coupling H5159 2
2 inch to 1½ inch No-Hub Flexible Coupling H5158 2
1½ inch SPG X 3/4 inch FNPT Reducing Bushing A1164 1
1½ inch slip X 1 inch FNPT, Reducing Bushing 55552 1
Leveling Feet 55323 4
Acorn Nut 60113-1 4
Wall Mounting Hardware
#10 X 1 inch plastic Anchor 30936 4
#12 X 3/8 Type A Phillips Pan Head 30935 4
#10 Flat Washer 30024 4
#8 Countersunk Washer 30023 2
#8 2½ inch Coarse Thread Drywall Screw 31905 2
Chassis/Mounting
Bracket
Amalgam
Separator
Assembly
Collection
Container
Installation Accessory Kit,
P/N A1640.
Wall Mounting
Hardware,
See table below.

Page 7Air Techniques, Inc.
INSTALLATION INFORMATION
Important: The Separator is only installed between the treatment operatory and the vacuum system input.
DO NOT connect the unit to the outlet of any separation tank (dry vacuum system) or liquid ring
pump (wet vacuum system).
Introduction
As shown by Figure 4, View A, the Separator is installed onto the inlet of either an existing or new dry pump or liquid
ring pump vacuum system. The unit is only installed between the treatment operatory output and the vacuum system
input. There are four Inlet and outlet connection options as shown by Figure 4, View B. These options show the
hardware that allows the connection of 2, 1½, 1 or ¾inch lines to the Separator.
This new installation or modification is to be performed by authorized service personnel using similar quality
connection hoses and fittings. All installations must conform to local codes and meet all local, state and/or
federal environmental laws and regulations.
Figure 4. Typical Acadia Plus Amalgam Separator Installation Connections
Acadia Plus
Separator
Inlet Connection
Acadia Plus
Separator
Outlet Connection
To
Vacuum
Source
From
Treatment
Operatory
Collection Container
View A
View B Note: Hardware options is the same for Inlet and Outlet Lines. Inlet connection shown.
2 inch Hose or PVC
From Treatment
Operatory
1½ inch Hose or PVC
From Treatment
Operatory
1 inch Hose From
Treatment Operatory
2 inch
Inlet and Outlet
Line Connections
(See Note)
1½ inch
Inlet and Outlet Line
Connections
(See Note)
1 inch
Inlet and Outlet Line
Connections
(See Note)
¾ inch
Inlet and Outlet Line
Connections
(See Note)
2 inch to 2 inch Flexible
Coupling, H5159
2 inch to 1½ inch Flexible
Coupling, H5158
2 inch to 1½ inch Flexible
Coupling, H5158
2 inch to 1½ inch Flexible
Coupling, H5158
1 inch MNPT X 1 inch
Barbed Connector, 55927
¾ inch MNPT X ¾ inch
Barbed Connector 55926
¾ inch Hose From
Treatment Operatory
1½ inch SPG X 1 inch
FNPT Bushing, 55552
1½ inch SPG X ¾ inch
FNPT Bushing, A1164

Air Techniques, Inc. Page 8
Input/Output Connector Orientation Option
Although the Separator is shipped with the input and output ports facing to the right, the design allows the entire
assembly to be rotated 180 °so the connection ports face to the left side for installation exibility. Refer to Figure 5
and perform the following steps to change the connector port orientation as necessary.
Note: Make sure to save all removed screws. They are reused during installation.
1. Remove the 4 screws securing the separator assembly to the chassis/mounting bracket.
2. Rotate the separator assembly 180 °and remount onto the chassis/mounting bracket and secure with the 4
screws removed in step 1.
Figure 5. Changing the Acadia Plus Amalgam Separator Connection Port Orientation
Removing the Separator Assembly from
the Chassis/Mounting Bracket
Rotating the Separator and Installing
to the Chassis/Mounting Bracket
for Left-side Connection Ports
4
2
1
3
3
4
1
2
INSTALLATION INFORMATION

Page 9Air Techniques, Inc.
Acadia Plus Amalgam Separator Installation.
Install the Separator onto either an existing or new dry pump or liquid pump vacuum system by performing the pro-
cedures provided by the following paragraphs.
Acadia Plus Amalgam Separator Mounting.
The Separator can be placed on the floor, hung on a wall or mounted onto an optional MINI or XL Utility Stack Rack (not
supplied). In all installations the Separator must be level, securely mounted and located between the output of the facil-
ity Treatment Operatory and the vacuum system input. The structure and fasteners should be capable of supporting 40
pounds. If mounting to drywall, use the four Keyhole Slots in the Chassis/Mounting Bracket along with the provided drywall
anchors and screws.
Important: The Separator assembly must be removed from the chassis in order to mount the bracket to single
wall stud. Refer to Figure 5.
When mounting directly to a single stud, use the two Center Mounting Holes of the Chassis/Mounting Bracket along
with the provided Countersunk Washers and a #8 coarse drywall screw. Molly bolts or lag bolt anchors may be used
for drywall installations providing they and the wall are capable of supporting the load.
Inlet and Outlet Connection Fittings Installation.
Refer to Figures 4 and 5 and install the Inlet and Outlet Connection Fittings as necessary.
Figure 6. Separator Wall Mounting
Front View Rear View
2 Bottom Keyhole
Mounting Slots
2 Top Keyhole
Mounting Slots
Center
Mounting
Holes
Center
Mounting
Holes
16.7 in.
(42.4 cm)
14 in.
(35.5 cm)
8 in.
(20.3 cm)
4 in.
(10.2 cm)
19.2 in.
(48.8 cm)
Wall Mount Bracket Dimensions
Single Stud
Installation
Drywall
Installation
INSTALLATION INFORMATION
P/N 30935 P/N 30936
P/N 30024
P/N 31905
P/N 30023

Air Techniques, Inc. Page 10
Figure 7. Collection Container Installation
Collection Container Installation.
Refer to Figure 7 and install the Collection Container as follows.
1. Align the two tabs of the container with the corresponding slots
of the collar.
2. Lift the Collection Container into place and secure by turning to
the right.
3. Record the installation date on the label.
FILL line.

Page 11Air Techniques, Inc.
Important: The Collection Container is not to remain in use for a period longer than 12 months (one
year) from the date of installation. Check container sediment level line weekly to ensure
the e󰀨ectiveness of waste collection.
Note: The Collection Container of an Acadia Plus Amalgam Separator may fill faster than
expected especially after anew vacuum pump is installed. A new vacuum pump may
have the capability to remove built up deposits from the vacuum lines that would inevi-
tably fill the Separator in less time than anticipated.
Usage Period of Collection Container
The Collection Container is not to remain in use for a period longer than 12 months (one year) from the date of
installation. Effectiveness of the Collection Container is reduced after 12 months due to the common growth of organic
material within the unit. If the container becomes full of collected solid dental waste and not replaced, it would result
in improper separation of amalgam and make it non-compliant to an amalgam inspection. Consequently, it is recom-
mended that the container sediment level, as shown by Figure 8, be checked on a weekly basis to ensure the e󰀨ective-
ness of the separator. The following provides a guideline to predict when to replace the collection container based on
the number of users.
CONTAINER REPLACEMENT & DISPOSAL
Check weekly and replace
container when waste level
is at or above the FILL line.
Replacement and Disposal of the Collection Container
The use period for the Collection Container of an Acadia Plus Amalgam Separator is 12 months or less based on the
above table. At the end of the use period, arrangement must be made for proper removal and disposal of the Collection
Container and its contents in accordance with all local, state and/or federal laws and regulations for disposal of dental
waste containing mercury.
A Recycle Kit for the Collection Container (P/N APREC) is available from Air Techniques. The kit provides container
recycling instructions (Instruction Sheet, P/N APREC-1), a replacement container, along with pre-paid shipping labels
for no-hassle, safe disposal/recycling using our hazardous waste recycling partners.
Air Techniques also o󰀨ers a Replacement Kit for the Collection Container (P/N AP REP), which includes only a replace-
ment container for customers who prefer to use their own hazardous waste recycling merchant.
A Shipping Kit is available as well that only includes the materials needed to recycle a used Collection Container
(P/N APKIT), that provides all necessary packaging and pre-paid shipping labels for no-hassle, safe disposal/
recycling without a replacement container.
Collection Container Replacement
Number of Users Use Period
1 to 2 9 to 12 months
3 to 4 6 to 9 months
5 to 10 6 months or less
CAUTION
No vacuum pressure causes Separator liquid spills.
• The vacuum system must be on when
replacing Collection Container.
Figure 8. Collection Container Waste Fill Levels
CAUTION
Bleach reduces Separator effectiveness.
• DO NOT use Chlorine Bleach or solutions of sodium Hypochlorite
to clean or disinfect the Separator or vacuum system.

Air Techniques, Inc. Page 12
Acadia Plus Amalgam Separator Replacement Parts
Description Part No. Item
Collection Container replacement with recycling kit APREC
Collection Container replacement without recycling kit APREP
Recycling kit without Collection Container APKIT
1½inch ID Clear with Blue Helix Spiral Hose
Note: If more than 6 feet of hose is needed,
order additional P/N 54521 by the foot.
54521-6
2 inch ID Clear with Blue Helix Spiral Hose
Note: If more than 6 feet of hose is needed,
order additional P/N 54512 by the foot.
54512-6
2 inch to 1½ inch Flexible Coupling H5158
2 inch to 2 inch Flexible Coupling H5159
1½ inch slip X 1 inch FNPT Bushing 55552
1½ inch SPG X ¾ inch FNPT Bushing A1164
¾ inch MNPT X ¾ inch Barbed Connector 55926
1 inch MNPT X 1 inch Barbed Connector 55927
Leveling Feet 55323
The following lists the part number and description for components available to maintain the Separator to meet your
professional needs. Contact your authorized dealer for information.
REPLACEMENT PARTS

Page 13Air Techniques, Inc.
This Air Techniques equipment is warranted to be free from defects in material and workmanship for a period of twenty-four
(24) months from the date of installation by authorized Air Techniques Dealer service personnel.
Any item returned to our factory during the warranty period through an Authorized Dealer will be repaired or replaced
at our option at no charge provided that our inspection shall indicate it is defective. Dealer labor, shipping and handling
charges are not covered by this warranty.
This warranty does not apply to damage due to shipping, misuse, careless handling or repairs by non-authorized
service personnel. The warranty does not include the Collection Container Replacement. Warranty void if installed
or serviced by other than authorized service personnel. Air Techniques is not liable for indirect or consequential
damages or loss of any nature in connection with this equipment.
This warranty is in lieu of all other warranties expressed or implied. No representative or person is authorized to
assume for us any liability in connection with the sale of our equipment.
Quickly and easily register your new In-line Amalgam Separator on-line. Just have your product model and serial
numbers available. Then go to the Air Techniques web site, www.airtechniques.com, click the register a product
link and complete the registration form. This on-line registration ensures a record for the warranty period and helps
Air Techniques keep you informed of product updates and other valuable information.
WARRANTY
ON-LINE WARRANTY REGISTRATION
IF YOU NEED ASSISTANCE
TROUBLESHOOTING
Problem Possible Cause Solution
Low suction or
no suction.
a. Collection Container lled.
b. Check that the input and output line
connections to the Separator are tight.
Make sure that there is no clogs or
kinking collapsing.
a. Replace the Collection Container.
Call your authorized dealer if necessary.
b. Call your authorized dealer for repair service if
faulty connections are found.
The Acadia Plus Amalgam Separator requires minimal maintenance. The only maintenance requirements include:
Checking the ll level of Collection Container and replacing as necessary.
Replacing the Collection Container 12 months (one year) from the date of installation.
MAINTENANCE
Air Techniques Vacuum systems and accessories are designed and manufactured to high standards to deliver high-
quality performance. If any di󰀩culties are encountered with this product, please contact Air Techniques Technical Sup-
port as follows:
Headquarters:
1295 Walt Whitman Road, Melville, New York 11747- 3062
Phone: [phone] • Fax: [phone]
Website: www.airtechniques.com

NOTES

NOTES

© 2017 Air Techniques, Inc. •PN A1605 Rev. A •April 2020
Digital Imaging
• Digital Radiography
• Intraoral Camera
• Caries Detection Aid
• Intraoral X-ray
• Film Processors
Utility Room
• Dry Vacuums
• Wet Vacuums
• Air Compressors
• Amalgam Separator
• Utility Accessories
• Utility Packages
Merchandise
• Evacuation System Cleaner
• Imaging Accessories
• Chemistry
• Processor Accessories
For over 50 years, Air Techniques has been a leading innovator and manufacturer of dental
products. Our priority is ensuring complete satisfaction by manufacturing reliable products
and providing excellent customer and technical support. Whether the need is digital imaging,
utility room equipment or merchandise, Air Techniques can provide the solution via our network
of authorized professional dealers. Proudly designed, tested and manufactured in the U.S., our
products are helping dental professionals take their practices to the next level.
Air Techniques’ family of quality products for the dental professional include:
Corporate Headquarters
1295 Walt Whitman Road |Melville, New York 11747- 3062 |Phone: [phone] |Fax: [phone]
www.airtechniques.com