Air Weigh BinMaxx Cloud User manual

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PN 901-0179-000 R2
Air-Weigh Customer Support: 888-459-3247
BinMaxx Cloud
Installation Guide
For Front End Loaders

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Table of Contents
BinMaxx Cloud Overview................................................................1
Tools Required.................................................................................2
Installation Overview.......................................................................3
Installing the Deection Sensors...................................................5
Choosing a Location for the Brackets........................................5
 WeldingtheDeectionSensorBrackets...................................6
 InstallingtheDeectionSensorExtensionCables.................8
 PlacingtheDeectionSensorsintheBrackets.......................9
Installing the Proximity Bracket and Sensors............................10
 WeldingtheProxSensorBracket.............................................11
 InstallingtheLowandHighProxSensors..............................12
 AssemblingandInstallingtheProxSensorTargets..............12
 InstallingtheProxSensorCables.............................................13
Installing the Cab Electronics.......................................................13
 InstallingtheComLink.................................................................13
 InstallingtoanExistingWiringHarness..................................13
  InstallingtheComLinkWiringHarness......................14
InstallingtheDisplay....................................................................15
Installing Hardware for BinMaxx Cloud......................................16
SettingtheA/DValues................................................................17
  FirstSensorTorque.......................................................18
  AdjustingtheA/DReading...........................................19
FinalSensorTorque......................................................20
Adjusting the Proximity Sensors.................................................20
 AdjustingtheLOPROXSensor................................................20
 AdjustingtheHIPROXSensor.................................................22

Completing the Installation..........................................................24
 FinishingTouches.......................................................................24
 BreakingIntheDeectionSensors.........................................24
Notes...............................................................................................25
Limited Warranty...........................................................................27
Procedure for Warranty Claims...................................................28

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BinMaxx Cloud Overview
TheBinMaxxCloudarmmountedscalecalculatesanddisplays
the content weight of any commercial container as it is lifted and
dumped.
BinMaxxCloudallowstheusertomeasurethecontentweightof
eachbin,recordtheliftnumberandGPScoordinatesofthetruck
oneachlift,andsendallliftinformationwirelesslytotheBinMaxx
Cloudbacko󰀩cesoftware.BinMaxxCloudcanbeinstalledon
multipletrucks,andtheusercanaccessandmanagealltruck
informationusingBinMaxx.net
BinMaxx.netiscloudbasedsoftware.Thefrontloader’sdailylift
datawillautomaticallyuploadtotheCloudafterstoppingfor30
secondswithin150ftline-of-sightoftheBaseStationbluetooth
receiverlocatedinthebacko󰀩ce.Auserwithcredentialscan
logintoBinMaxx.netandaccessdatafromanycomputerorsmart
device.DetailedliftreportscanbedownloadedaseitheraMicrosoft
ExcelspreadsheetorPDFandimportedintoacompany’srouting
and/orbillingsystemsasdesired.
BinMaxxCloudscaleconsistsofacompleteBinMaxxCloudscale,
aGPSreceiver,andBluetoothtransmittertobeinstalledoneach
truckthatinteractswiththeBinMaxxCloudO󰀩ce.BinMaxxCloud
O󰀩cecontainsalaptopandBluetoothreceiverthatwillbeinstalled
atthebacko󰀩ce.OnlyoneBinMaxxCloudO󰀩ceisneededper
businesslocation.Refertothequickstartguideincludedwith
BinMaxxCloudO󰀩cefordirectionsonsettingupthepre-installed
o󰀩cesoftwareandloggingintoBinMaxx.net.
This manual assumes that you are installing BinMaxx Cloud
for the rst time. If you are replacing an existing BinMaxx with
BinMaxx Cloud, please refer to the retrot insert included with
your retrot kit.

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Tools Required
• Grinderandmediumgritapperdisc
• Chalk or permanent marker
• Drilland5/16inchsocketandadapter
• Adjustablewrench
• 22mmsocketand120ft./lb.torquewrench
• Spraypaint
• Welder,MIGorARC
• C-clamps
• Tapemeasure
• Wirecutters
• AlignmentTool(callAir-Weighforpricing)
Optional Tools
• Deectionsensortestbox(P/N1001),availablefrom
Air-Weigh
A/D Box (P/N 1001)

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Installation Overview
Thereare3componentsoftheBinMaxxCloudscaleyouwillinstall:
• Cabelectronicequipment:ComLink,interfacecable,
display,GPSdevice,BluetoothMobileDataLinkand5dBi
antenna
• Lowandhighproximitysensorsandcables
• Deectionsensorswithmountingbracketsandcables
Location of BinMaxx Cloud Components
SensorExtension
Cables(4)
BluetoothMobile
DataLink
Proximity
Switches
ComLinkModule
LCDDisplayCable
LCD
Display
Arm Bracket
DeectionSensors(2)
Arm Bracket
GPSDevice

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ComLink Interface Wiring Harness
Cloud
E
Bluetooth Mobile DataLinkGPS Device
In-LineFuse Black Wire White Wire BlueWire
5800EDisplay
Connector Twoblackwires GrayWire,
NotUsed
High-Prox
Connector
BrownWire,
NotUsed
Low-ProxConnector
GPSin
HighProx
Sensor
LowProxSensor
PrinterRS232
(alsousedfor3rdparty
integrationbluetooth)
J1939
CAN
ComLink Connections
Power/Ground
AuxOut/Display
Antenna
LeftSensor RightSensor

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Installing the Deection Sensors
Thedeectionsensorsmeasuretheexintheliftarmsasthetruck
raisesandlowersbins.BinMaxxusestwosensors,oneforeach
arm.Eachsensorismountedtoasetofarmbracketsoneachside
ofthetruck.
Choosing a Location for the Brackets
• Thebracketsshouldbeasclosetotheupperforward
curve(closesttotheforksofthetruck)whileremaining
level(i.e.notinthecurve).
• Thebracketsshouldnotbeplacedoveranyhydraulic
clamps,couplersorotherhardware.(OEMweldsmay
needtobegrounddowninordertoplacetheBinMaxx
armbracketinthemostoptimumlocation.)
• Thebracketsand/orarmsensorscannotbeincontact
withanyothertruckcomponent,suchasanarmmounted
hydrauliclineoranarmcable.
• Thebracketsneedtobeplacedinthesamepositionon
botharms.Verifypositioningonbotharmspriortowelding
thebracketsoneitherside.Ensurethattheposition
chosen does not have any interference on either side.
• Thebracketsshouldbeplacedsothatthereisenough
spacetoinstallorremovethedeectionsensors.Leave
thealignmenttool(Jig)inthebracketduringweldingto
ensurethatthereisenoughspace.
• If an arm weld seam or plug is located in the optimum
position for the arm
brackets, grind the arm weld
seam down until it is smooth
and ush with the arm and
then position and weld the
arm sensor brackets to that
location. Positioning of
the scale’s brackets must
supersede the existence
of any OEM welds when a
conict occurs.
Placing the Bracket on the Lift Arm

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Welding the Deection Sensor Brackets
1. Assemblethejiginstallationkit(alignmenttool),asshown
above.Makesurethebrackethalvesarepushedush
against the spacer pins in the center of the jig and the space
betweenthebracketsisequalandconsistentbeforeand
aftertighteningthebolts.
2. Holdthebracket/jigassemblytotheundersideofthearm
overthelocationyouchoseforinstallationearlier.Thebottom
oftheJshapedbracketshouldfaceinboardtowardsthecab
tooptimizetheprotectionofthearmsensor.UseC-clampsto
holdthebracket/jiginplace.
3. Usingapermanentmarker,markthecircumferenceofthe
bracketholesonthearm.
4. RemovetheC-clampandbracket.Removethepaintonthe
armtobaremetalwhereindicatedbythemarker.Makesure
thereisnopaintremainingwherethebracketwillbewelded.
5. Replacethebracketoverthesandedareaandsecurethem
inplacewiththeC-clamps.
Assembling the Bracket and Alignment Tool Jig (# 111-0025)

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Small Black Circles Indicate Tack-Weld Locations
Tackweldthe
top,bottom,
right and left of
eachcircle.Thenthe
entirecircumference.
6. Conrmbracketsareushagainstarmwithnointerference
fromtubeclamps,armwelds,etc.
7. UsingaMIGorARCwelder,tack-weldinsidethetwobracket
holes(top,bottom,left,andright,asindicatedabove)and
then weld the circumference of the hole. Do not weld in
any other location.
8. Whentheweldsarecompletelycooled,removethe
C-clamps.
9. Removethetwoboltsfromthebracketandjigassemblyand
removethejig.Paintthebracketandanybaremetal.Avoid
gettingpaintinsideofthebracketwhereitcradlesthesensor.
10.Repeatthesteps1-9onthesecondarm.