Aircraft AIRBOY 186 OF E User manual

AIRBOY 186 OF E
Operating Instructions
AIRBOY 186 OF E
AIRBOY
Mobile Compressor
AIRBOY 206 OF E
AIRBOY 206 OF E

2AIRBOY | Version 1.07
Imprint
Product identification
Compressor Item number:
AIRBOY 186 OF E 2001230
AIRBOY 206 OF E 2001235
Manufacturer
AIRCRAFT
Kompressorenbau und Maschinenhandel GmbH
Gewerbestraße Ost 6
A-4921 Hohenzell
Phone: [phone] - 0
Fax: [phone] - 99
E-Mail: [email protected]
Internet: www.aircraft.at
Sales Germany
AIRCRAFT - Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Straße 26
D-96103 Hallstadt/Bamberg
Fax: [phone]
E-Mail: [email protected]
Internet: www.aircraft-kompressoren.com
Indications regarding the operating instructions
Original instructions
Edition: 25.09.2019
Version: 1.07
Language: english
Author: KP/FL
Indications regarding the operating instructions
Copyright © 2019 AIRCRAFT Kompressorenbau und
Maschinenhandel GmbH, Hohenzell, Austria.
The contents of these operating instructions is the sole
property of the company AIRCRAFT Kompressorenbau
und Maschinenhandel GmbH.
Passing on as well as copying of this document, the use
and distribution of its contet are prohibited if not expli-
citly permitted. Contraventions are liable to compensa-
tion.
Subject to technical modifications and error.
Content
1 Introduction .............................................................3
1.1 Copyright............................................................ 3
1.2 Customer service................................................ 3
1.3 Limitation of liability ............................................ 3
2 Safety........................................................................3
2.1 Symbol explanations .......................................... 4
2.2 Operator responsibility ....................................... 4
2.3 Operating staff qualification ............................... 5
2.4 Personal protective equipment........................... 5
2.5 General safety instructions................................. 5
2.6 Verification of operational safety ........................ 6
2.7 Safety marking on the compressor..................... 7
2.8 Safety devices .................................................... 7
3 Intended use ............................................................7
3.1 Foreseeable misuse ........................................... 7
3.2 Residual risks ..................................................... 8
4 Technical data .........................................................8
4.1 Type plate........................................................... 8
5 Transport, packaging, storage...............................8
5.1 Delivery and Transport ....................................... 8
5.2 Packaging........................................................... 8
5.3 Storage ............................................................... 8
6 Description of the device........................................9
7 Operation .................................................................9
7.1 Assembly and installation................................. 10
7.2 Switch on .......................................................... 10
7.3 Adjustment of working pressure....................... 11
7.4 Switch off .......................................................... 11
8 Maintenance, care and servicing/
repair ......................................................................11
8.1 Cleaning ........................................................... 11
8.2 Maintenance..................................................... 12
8.3 Function test of the safety valve ....................... 13
8.4 Service.............................................................. 13
8.5 Information about the technical customer service ... 13
8.6 Troubleshooting................................................ 13
9 Disposal, recycling of used devices....................14
9.1 Decommissioning............................................. 14
9.2 Disposal of lubricants....................................... 14
10 Spare parts...........................................................14
10.1 Ordering spare parts...................................... 14
10.2 Spare parts drawing....................................... 15
11 EC-Declaration of Conformity ............................17

Introduction
AIRBOY | Version 1.07 3
1Introduction
You have made a good choice by purchasing the com-
pressor made by AIRCRAFT.
Please thoroughly read the operating instructions befor com-
missioning.
It informs you about the proper commissioning, the in-
tended use as well as the safe and efficient operation
and maintenance of your compressor.
The operating instructions are part of the compressor.
Always keep it at the place of use of the compressor.
Furthermore, the local accident prevention regulations
and the general safety notes are applicable for the field
of application of the compressor.
The illustrations in these operating instructions serve the
general comprehension and may deviate from the ac-
tual type.
1.1 Copyright
The contents of these instructions are copyright. Their
application is admissible in the frame of the compressor
utilisation. An application beyond the decribe applica-
tion is not allowed without written approval of the manu-
facturer.
For the protection of our products, we shall register tra-
demark, patent an design rights, as this is possible in in-
dividual cases. We strongly oppose any infringement of
our intellectual property.
1.2 Customer service
Please contact your dealer if you have questions on your
compressor of if you need technical advice. They will
help you with specialist information an expert advice.
Austria:
AIRCRAFT Kompressorenbau und Maschinenhandel
GmbH
Gewerbestraße Ost 6
A-4921 Hohenzell
Phone: [phone]
Fax: [phone]-99
E-Mail: [email protected]
Internet: www.aircraft.at
Germany:
Stürmer Maschinen GmbH
Dr.-Robert-Pfleger-Str. 26
D-96103 Hallstadt
Repair service:
Fax: [phone]-111
E-Mail: [email protected]
Spare part orders:
Fax: [phone]-119
E-Mail: [e-mail]
We are always interested in valuable experience and
knowledge gained from using the application, which
then could be shared and be valuable to develop our
products even further.
1.3 Limitation of liability
All information and notes in these operating instructions
were summarised taking the applicable standards and
rules, the state-of-the-art and our long-term knowledge
and experiences into consideration.
In the following cases the manufacturer is not liable for
damages:
- Non-observance of the operating instructions,
- Inappropriate use,
- Use of untrained staff,
- Unauthorised modifications,
- Technical chances,
- Use not allowed spare parts
The actual scope of delivery may deviate from the ex-
planations and presentations described here in case of
special models, when using additional ordering options
or due to latest technical modifications.
The obligations agreed in the delivery contract, the ge-
neral terms and conditions as well as the delilvery con-
ditions of the manufacturer and the legal regulations at
the time of the conclusion of the contract are applicable.
2 Safety
This paragraph will give you an overview of all important
safety packages for the protection of the people using it
well as for a safe and undisturbed operation. Other task-
based safety notes are included in the individual chap-
ters.

4AIRBOY | Version 1.07
Safety
2.1 Symbol explanations
Safety instructions
The safety notes in these operating instructions are
highlighted by symbols. The safety notes are introduced
by signal words which exoress the concern of the risk.
Tips and recommendations
It is necessary to observe the safety notes written in
these operating instructions in order to reduce the risk of
personal injuries and damages to property.
2.2 Operator responsibility
Operator
Operators are defined as the persons who operate the
machine for commercial or profit-based purposes or
provide the machine to third parties for use or applica-
tion and bear the legal product responsibility in terms of
the protection of users, staff or third parties during oper-
ation.
Obligations of the operator:
If the machine is used for commercial purposes, opera-
tors are subject to the legal stipulations in terms of occu-
pational safety. For this reason, the safety instructions in
these operating instructions as well as the safety, acci-
dent prevention and environmental protection regula-
tions valid at the installation location must be complied
with. In this process, the following shall apply in particu-
lar:
- Operators shall obtain information about valid oc-
cupational safety regulations and determine addi-
tional hazards as part of a risk assessment which
result from the specific operating conditions at the
machine's installation location. Said risk assess-
ment shall be reflected in operating instructions for
machine operation.
- During the entire machine operating time opera-
tors must check whether the operating instructions
they created meet current standards and adapt
the operating instructions where necessary.
- Operators shall clearly manage and specify the re-
sponsibilities for installation, operation, trouble-
shooting, maintenance and cleaning.
- Operators must make sure that all persons han-
dling the machine have read and understood
these operating instructions. Operators must also
regularly train staff and notify of the hazards.
- Operators shall provide staff with the required pro-
tective equipment and wearing the required pro-
tective equipment shall be mandatory.
Operators shall also be responsible for maintaining the
machine in a technically perfect condition. For this rea-
son, the following shall apply:
- Operators shall make sure that the maintenance
intervals described in these operating instructions
are complied with.
- Operators shall regularly check that the safety
equipment is fully functional and complete.
DANGER!
This combination of symbol and signal words indica-
tes an imminently dangerous situation which may
lead to death or severe injuries if they are not avoi-
ded.
WARNING!
This combination of symbol and signal words indica-
tes a possibly dangerous situation which may lead
to death or severe injuries if they are not avoided.
CAUTION!
This combination of symbol and signal words indi-
cates a possibly dangerous situation which may
lead to minor or light injuries if they are not avoided.
ATTENTION!
This combination of symbol and signal words indi-
cates a possibly dangerous situation which may
lead to property and environmental damages if they
are not avoided.
NOTE!
This combination of symbol and signal words indi-
cates a possibly dangerous situation which may
lead to property and environmental damages if they
are not avoided.
Tips and recommendations
This symbol highlights useful tips and recommenda-
tions as well as information for an efficient and trou-
ble-free operation.

Safety
AIRBOY | Version 1.07 5
2.3 Operating staff qualification
Qualifications
The different tasks described in these operating instruc-
tions require different levels of skills in terms of the qual-
ifications of operating staff working with the machine.
Exclusively persons of whom it can be expected that they
reliably complete assigned tasks shall be authorised to
carry out any tasks. Persons whose reactions have been
impaired shall not be authorized, e.g. drug users, users
under the influence of alcohol or medication.
This manual identifies the qualifications of the persons li-
sted below for the different tasks:
Operator
The operator has been instructed in a briefing by the
operator about the tasks assigned to him and possible
dangers of improper behavior. The operator may only
carry out tasks that go beyond normal operation if this is
specified in this operating manual and the operator has
expressly entrusted this to him.
Qualified electrician:
Due to the electrician's specialised training, know-how,
experience and knowledge of pertinent standards and
regulations the electrician is in a position to work on the
electrical systems, and autonomously identify and avoid
potential hazards.
Specialist staff:
As a result of specialist training, expertise, experience
and skills in terms of the relevant standards and regula-
tions, specialist staff is able to complete the tasks they
are entrusted with and independently identify hazards
and avert risks.
Manufacturer:
Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out
this work. Contact our customer service to have the work
carried out.
2.4 Personal protective equipment
Personal protective equipment is intended to protect the
health and safety of persons at work. Staff must wear the
personal protective equipment indicated in individual
sections of these operating instructions when carrying
out the different tasks on the machine.
The personal protective equipment is described in the
following section:
2.5 General safety instructions
- Observe the guidelines and accident prevention
regulations of the employers' liability insurance as-
sociation for the handling of compressors and
pneumatic tools
- The compressor must not be operated in rainy or
humid or wet conditions.
WARNING!
Risk from inadequately qualified persons!
Inadequately qualified persons are unable to assess
the risks when handling the machine, thus putting
themselves and others at risk of severe injuries.
- All work must be carried out by qualified persons
only.
- Keep inadequately qualified persons and children
away from the work area.
Hearing protection
Hearing protection protects the ears against hear-
ing damage caused by noise.
Eye protection
Protective glasses protect the eyes against pro-
jected parts and splashes of liquid.
Respiratory protection
Respiratory protection serves to protect the respira-
tory tract and lungs against absorbing dust parti-
cles.
Protective gloves
Protective gloves protect the hands from compo-
nents with sharp objects as well as friction, abrasion,
and deep-cut injuries.
Safety shoes
Safety shoes protect feet from pinching, falling parts
and slipping on slippery surfaces.
Protective clothing
Protective work clothing means tight-fitting clothing
with low tear resistance.