Johnson Controls QUANTUM LX Manual

COMMUNICATIONS SETUP
FRICK®QUANTUM™ LX
COMPRESSOR
Version 7.0x
Form 090.020-CS (JUNE 2011)
COMUNICATIONS SETUP
File: SERVICE MANUAL - Section 90
Replaces: 090.020 CS (MAR 10)
Dist: 3, 3a, 3b, 3c

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 2
TABLE OF CONTENTS
SECTION 1
INTRODUCTION TO THE QUANTUM™ LX...............................................................................................................6
Quantum™ Description..............................................................................................................................................6
How To Use This Manual............................................................................................................................................6
ETHERNET AND NETWORKING...............................................................................................................................7
Description.................................................................................................................................................................7
Cabling........................................................................................................................................................................7
RJ-45 Connectors ......................................................................................................................................................8
The Hub......................................................................................................................................................................8
The Switch.................................................................................................................................................................8
Ethernet Setup..........................................................................................................................................................10
IP Data......................................................................................................................................................................10
Naming Data.............................................................................................................................................................11
E-Mail Data...............................................................................................................................................................11
Protocols..................................................................................................................................................................11
SECTION 2
SERIAL COMMUNICATIONS..................................................................................................................................13
RS-232 Description...................................................................................................................................................13
RS-422/RS-485 Description......................................................................................................................................13
Serial Communications Setup....................................................................................................................................14
Using The Map File...................................................................................................................................................15
Serial Communication Setup Table............................................................................................................................17
SERIAL PROTOCOL...............................................................................................................................................18
Description................................................................................................................................................................18
Quantum™ LX Communications Protocol List...........................................................................................................18
Checklist For Setting Up Communication...................................................................................................................18
Frick® Protocol........................................................................................................................................................19
Description........................................................................................................................................................19
Frick® # Protocol Specifications........................................................................................................................19
Quantum™ $ Protocol Specifications.................................................................................................................26
Data Packet................................................................................................................................................26
SECTION 3
QUANTUM™ LX ALLEN-BRADLEY COMMUNICATION............................................................................................35
Overview Of Half And Full Duplex Theory.................................................................................................................35
SLC-500 - Suggested Setup......................................................................................................................................36
Channel Configuration.......................................................................................................................................36
Read Message Setup Example............................................................................................................................36
Write Message Setup Example...........................................................................................................................36
ALLEN-BRADLEY PROGRAMMING OVERVIEW........................................................................................................37
Channel Configuration...............................................................................................................................................37
General Configuration...............................................................................................................................................37
System Configuration................................................................................................................................................38
Message Sequence Logic..........................................................................................................................................38
Message Read Logic.................................................................................................................................................39
Message Read Setup Screen.....................................................................................................................................40
Message Write Logic.................................................................................................................................................41
Message Write Setup Screen.....................................................................................................................................43
Allen-BradleyDataAccess.........................................................................................................................................43
Ethernet / IP...............................................................................................................................................................43
SECTION 4
MODBUS® PROTOCOL.........................................................................................................................................45
General Description..................................................................................................................................................45
Modbus® TCP/IP (Ethernet)......................................................................................................................................45
Modbus® ASCII (Serial Communications)...................................................................................................................46
Modbus® RTU (Serial Communications)....................................................................................................................46
Serial Port Configuration Of The Leader....................................................................................................................46

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
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Data Packet...............................................................................................................................................................46
The Query.................................................................................................................................................................47
The Response...........................................................................................................................................................47
Data Field..................................................................................................................................................................47
Error Checking..........................................................................................................................................................47
ASCII..................................................................................................................................................................47
RTU...................................................................................................................................................................47
Framing.....................................................................................................................................................................48
ASCII..................................................................................................................................................................48
RTU...................................................................................................................................................................48
ASCII Query (Read) Example......................................................................................................................................49
ASCII Write Example.................................................................................................................................................50
ASCII Response Example...........................................................................................................................................52
RTU Query (Read) Example.......................................................................................................................................53
RTU Response Example.............................................................................................................................................53
Modbus® Notes........................................................................................................................................................54
Modbus® Data Access.............................................................................................................................................54
SECTION 5
HYPERTERMINAL..................................................................................................................................................55
Description................................................................................................................................................................55
Setting up Hyperterminal..........................................................................................................................................55
Testing Communications...........................................................................................................................................57
General Notes...........................................................................................................................................................58
Conversion Chart For Decimal / Hexadecimal / ASCII................................................................................................59
SECTION 6
QUANTUM™ LX DATA TABLES..............................................................................................................................61
Digital Board Values..................................................................................................................................................62
Analog Board Values.................................................................................................................................................64
Calculated Values......................................................................................................................................................66
ModeValues..............................................................................................................................................................67
Timer Values.............................................................................................................................................................75
Setpoint Values.........................................................................................................................................................76
Commands................................................................................................................................................................97
DBS Setpoint Values..................................................................................................................................................98
General Setpoint Values............................................................................................................................................99
VSD(Vyper)SetpointValues.......................................................................................................................................99
SECTION 7
WARNING/SHUTDOWN MESSAGE CODES............................................................................................................103
SECTION 8
Q5 CONTROLLER.................................................................................................................................................110
Main Board History And Identification......................................................................................................................110
Communications Connector Locations.....................................................................................................................110
SERIAL COMMUNICATIONS HARDWARE..............................................................................................................111
General Description.................................................................................................................................................111
COM-1 and COM-2 Description................................................................................................................................111
COM-3 Description..................................................................................................................................................111
COM-4 Description..................................................................................................................................................111
SERIAL COMMUNICATIONS PORT WIRING...........................................................................................................112
General Note...........................................................................................................................................................112
RS-232WiringAnd Jumpers....................................................................................................................................112
RS-422/485WiringAndJumpers..............................................................................................................................112
RS-422 Signal Wiring........................................................................................................................................112
RS-485 Signal Wiring........................................................................................................................................112
SERIAL COMMUNICATIONS TROUBLESHOOTING.................................................................................................113
Troubleshooting RS-232..........................................................................................................................................113
Troubleshooting RS-422.........................................................................................................................................113
Troubleshooting RS-484.........................................................................................................................................113
COMMUNICATIONS DATA LOGGING SCREENS......................................................................................................115

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COMMUNICATIONS SETUP
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Communications Log...............................................................................................................................................115
Modbus TCP Log......................................................................................................................................................115
SECTION 9
QUANTUM 4 CONTROLLER..................................................................................................................................118
Main Board History And Identification......................................................................................................................118
QUANTUM 4 SERIAL COMMUNICATIONS HARDWARE.........................................................................................119
General Description.................................................................................................................................................119
COM-1 and COM-2 Description................................................................................................................................119
COM-3 Description..................................................................................................................................................119
SERIAL COMMUNICATIONS PORT WIRING...........................................................................................................120
RS-232 Wiring And Jumpers...................................................................................................................................120
RS-422/485 Wiring And Jumpers.............................................................................................................................21
RS-422 Signal Wiring........................................................................................................................................121
RS-485 Signal Wiring........................................................................................................................................122
SERIAL COMMUNICATIONS TROUBLESHOOTING.................................................................................................123
Troubleshooting RS-232..........................................................................................................................................123
Troubleshooting RS-422........................................................................................................................................123
Troubleshooting RS-484........................................................................................................................................124
COMMUNICATIONS DATA LOGGING SCREENS......................................................................................................125
Communications Log...............................................................................................................................................125
Modbus TCP Log.....................................................................................................................................................125
COMMUNICATIONS LOOPBACK TEST..................................................................................................................126
Description..............................................................................................................................................................126
Hardware Setup For Testing
RS-232.............................................................................................................................................................126
RS-422.............................................................................................................................................................126
RS-485.............................................................................................................................................................127
SOFTWARE SETUP FOR THE COMMUNICATIONS LOOPBACK TEST.....................................................................127
Performing The Communications Loopback Test....................................................................................................128
SECTION 10
APPENDIX A.......................................................................................................................................................130
Frick® Serial Communications Converter Module...................................................................................................130
Description......................................................................................................................................................130
Setting The Dipswitch......................................................................................................................................130
Mounting The Module.......................................................................................................................................130
Wiring The Module..........................................................................................................................................131
RS-232 Connections..................................................................................................................................131
RS-422 Connections..................................................................................................................................131
RS-485 Connections..................................................................................................................................131
APPENDIX B.......................................................................................................................................................132
Quantum™ LX Ethernet Communications Wiring....................................................................................................132
APPENDIX C.......................................................................................................................................................133
Quantum™ LX Local Ethernet Configurations..........................................................................................................133
APPENDIX D.......................................................................................................................................................134
Quantum™ LX Ethernet Network Configurations.....................................................................................................134
APPENDIX E.......................................................................................................................................................135
Quantum™ LX Serial Communications Wiring.........................................................................................................135
Serial Communications Wiring Diagrams.................................................................................................................138
To Customer Remote Computer/DCS...............................................................................................................138
RS-485 Communications...........................................................................................................................138
RS-422 Communications...........................................................................................................................138
The Quantum™ has the capability of being modified by the user/owner in order to obtain different performance character-
istics. Any modification to the standard default settings may have a severe negative impact on the operation and perfor-
mance of the equipment. Any modification to these control settings is the sole responsibility of the user/owner and Johnson
Controls disclaims any liability for the consequences of these modifications. It is possible that the modification of these
settings may cause improper operation and performance that result in property damage, personal injury or death. It is the
responsibility of the user/owner to evaluate and assess the consequences of their actions prior to modifying the controls
for this unit.

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
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SECTION 1
INTRODUCTION TO THE QUANTUM™ CONTROL SYSTEM

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
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INTRODUCTION TO THE QUANTUM™ LX
QUANTUM™ DESCRIPTION
The Quantum™ LX control panel currently utiliz-
es two versions of microprocessor hardware, the
Quantum™ 4 and Q5 boards. The LX portion of
the Quantum™ name actually refers to the op-
erating system (software), and the operator in-
terface (physical display and keypad). When you
see the name Quantum™ 4 or Q5, the physical
hardware of the controller is being referred to
(microprocessor), whereas Quantum™ LX refers
to the software, and how the operator interacts
with the software (through the display/keypad).
As an example, the Quantum™ 4 and Q5 con-
trollers contain the physical Ethernet and Serial
connections that the user connects to, while the
Quantum™ LX software determines how those
connections are used. These connections are
known as PROTOCOLS.
The Quantum™ LX software is based on a Web
Browser format, and has the capability of com-
munication through both Ethernet and Serial
Ethernet protocols.
The following screen is representative of what
the operator will see after the unit has been
powered up. This is called the Home screen. Be
aware that the content of this screen may differ
from situation to situation, based upon the actual
configuration and installed options.
The Operating (or Home) screen
HOW TO USE THIS MANUAL
The purpose of this manual is provide the neces-
sary information (protocols, data registers, wir-
ing, etc.) to allow the end user to reliably com-
municate with the Quantum™ LX via various
communications methods (to be described later)
for the purpose of obtaining and sending data
and/or for compressor control.
The Quantum™ LX does NOT begin any com-
munications conversations on its own, it only
responds to queries (requests) from external de-
vices.
For Ethernet communications, refer to the sec-
tion entitled Ethernet and Networking. Ethernet
does not require any jumpers to be installed.
For serial communications connections, refer to
the section entitled Quantum™ Serial Communi-
cation for the correct wiring and jumper settings
of RS-232, RS-422, or RS-485. Also, refer to the
drawing of the Quantum™ 4 Main Board section
to identify wiring configurations for Com-2.
For information on software protocols, refer to
the section entitled Protocol Description.
To access specific data within the Quantum™ LX,
refer to the Data Tables.

QUANTUM™ LX COMPRESSOR CONTROL PANEL
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ETHERNET AND NETWORKING
DESCRIPTION
Frick® Controls uses Ethernet as the primary
method of connecting one or multiple Quan-
tum™ LX panels to a common computer net-
work. In the past, this interconnection would
have been done by serial protocol wiring, such
as RS-232/422/485. But with the capabilities of
today’s technology, Ethernet is the quickest and
most efficient way of providing this connectivity.
Whereas the old serial communications meth-
ods (RS232, etc.) were slow by today’s standards
(kilobits per second transmission speed), Ether-
net is available in two speeds: 10 Mbps and 100
Mbps.
NOTE: For connection examples, refer to
the section of this manual entitled Quan-
tum™ LX Local Ethernet Configurations and
Quantum™ LX Ethernet Network Configura-
tions.
Ethernet is a data and information sharing sys-
tem. It is a method of connecting one computer
to many others on a common network. This net-
work can consist of both hardwired connections,
and wireless devices, hence the name ETHER-
NET.
Any Windows or Linux based computer is capa-
ble of accessing this network. All that is needed
is either a modem, USB port, or an Ethernet port.
These devices provide the necessary point of
connection for one end (branch) of the connec-
tion (a home computer for instance). The other
point that completes the connection is usually
provided by an Internet Service Provider (or ISP).
The Internet Service Provider usually has a very
large network router, or means of bring in many
individual connections. The router then assigns a
discrete and individual address to each connec-
tion (much like a street address). This address is
known as an Internet Protocol address (IP). The
IP address consists of a series of 4 to 12 digits,
and is normally transparent to the end user.
For individuals familiar with using the internet,
they are familiar that every time they activate
their web browser (the software that allows your
computer to connect), there is an address bar
that appears near the top of the screen. This ad-
dress bar is where you would enter the IP ad-
dress of the computer or network that you would
like to communicate with. To make this simpler,
these numeric IP addresses are also coded to
allow alpha-numeric names to be masked over
them, so that rather than having to enter an ad-
dress of 216.27.61.137, you can simply enter in
www.jci.com, as an example. Although the actu-
al process is more detailed and complicated than
this basic explanation, the end result is that most
of the work is being done invisibly.
The following write up describes how to set up
the Quantum™ LX to do this behind the scenes
work, so that it can communicate both at the
Internet level, and at a local Ethernet level.
CABLING
Each Quantum™ LX Ethernet connection must be
individually cabled (known as a homerun) direct
from a switch or computer. Unlike RS422/485
communications which allowed for cable daisy-
chaining, Ethernet connections do not allow this.
This type of cabling is designed to handle the
100-Mbps speed needed by Ethernet. Both ends
of each cable must have an RJ-45 connector at-
tached. The RJ-45 connector looks similar to the
RJ-11 connector on the end of a telephone cord
but is slightly larger (and not compatible). You
can buy Cat 5 cables in predetermined lengths
with the connectors already attached (for short
runs), or you can buy the cable in rolls, cut it to
length and install the RJ-45 connectors to the
ends (up to 100 meters per each cable run).
Although Frick® Controls recommends the use
of shielded, twisted pair Cat 5 cable, if the cable
is not properly constructed and tested, it can ac-
tually be more detrimental to the network than
unshielded cable. As long as all of the cables that
are used have been properly constructed AND
tested, either shielded or unshielded are accept-
able. This is mostly due to the excellent (electri-
cal) noise immunity that is inherent with Ether-
net componentry.
NOTE: Follow standard networking proce-
dures for the interconnections of all compo-
nents. For individual cable runs in excess of
300 feet (~100 meters), a Switch/Hub must
be used for each additional run.
Cabling Do’s and Don’ts – Frick® Controls rec-
ommends the following guidelines when install-
ing and using CAT 5 Ethernet cable:
Do:
• Run all cables in a star (homerun)
configuration.
• Keep all individual cable lengths
under 300 feet. If greater distances
are needed, use a switch/hub every
300 feet.
• Ensure that the twists of the wire
pairs within the cable are main-
tained from end to end.
• Make gradual bends in the cable.
Keep each bend radius over one
inch.
• Keep all cables tie wrapped neatly.
• Try to maintain parallel cable runs
where possible.
• Keep the cable as far away as pos-
sible from EMI sources (motors,

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
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transformers, solenoids, lighting,
etc.)
• Label the ends of each cable, to fa-
cility troubleshooting and identify-
ing in the future.
• Test each individual cable run with
an approved CAT5 E cable tester. A
TONING alone test is NOT accept-
able.
• Use rubber grommets anywhere
that the cable enters through a
hole in a metal panel.
• ALWAYS obey local, national and
fire building codes.
Don’t:
• Don’t install cable taut, cables
must always have some “play” or
slack in them.
• Don’t over-tighten cable ties.
• Don’t splice a cable. If a break
occurs, or the length is not long
enough (under 300 feet), replace
the entire run with an intact length.
• Don’t tie cables to electrical con-
duits.
• Don’t strip more than one inch
from the end of each cable when
installing end connectors.
• Don’t sharply bend or kink the ca-
ble.
• Don’t mix 568A and 568B wiring at
the same installation. 568B is the
most common wiring.
• Don’t use excessive force when
pulling cable.
RJ-45 CONNECTORS
Ethernet network cables require the use of
industry standard RJ-45 plugs as shown be-
low, for the termination of all cables:
Typical RJ-45 Connector
THE HUB
A Hub is a common connection point for de-
vices in a network. Hubs are commonly used
to connect segments of a LAN (Local Area
Network). They also contain multiple ports.
When a data packet arrives at one port, it
is copied to the other ports so that all seg-
ments of the LAN can see all packets.
THE SWITCH
Network Switches look nearly identical to
hubs, but a switch generally contains more
intelligence than a hub. Unlike hubs, net-
work switches are capable of inspecting
the data packets as they are received, de-
termining the source and destination device
of a packet, and forwarding that packet ap-
propriately. By delivering messages only to
the connected device that it was intended
for, network switches conserve network
bandwidth and offer generally better per-
formance than hubs.
The Switch takes the signal from each com-
puter/Quantum™ LX and sends it to all of
the other computers/LX panels in your plant
or office. Switches come in several sizes,
noted by the number of ports available -- a
four-port Switch can connect four comput-
ers, an eight-port Switch can connect up to
eight computers and so on. So, if you start
with a four-port Switch but eventually add
more panels, you can buy another Switch
and connect it to the one you already have,
increasing the potential number of panels
on your network.
Typical Switch
Note: If you want to connect one computer to
one Quantum™ LX, you can avoid the switch and
use a crossover Cat 5 cable. With a crossover
cable, you directly connect one Ethernet device
to the other without a Switch. To connect more
than two you need a Switch.
Refer to the following pictorial to construct a
crossover cable:
2 4 6 81 3 5 7
Left (Not
Crossed)
163 4 2 7 85
Right (Crossed)
Both Ends of a crossover-cable

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
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CAT-5 Ethernet cable color codes
1 – White w/orange stripe 5 – White w/blue stripe
2 – Orange w/white stripe 6 – Green w/white stripe
3 – White w/green stripe 7 – White w/brown stripe
4 – Blue w/white stripe 8 – Brown w/white stripe
Because of the large number of possible configurations
in an Ethernet network, you most likely will not have any
type of automated installation software. This means that
you will need to manually configure all the options. To
configure these options for the Quantum™ LX, please re-
fer to the next section in this manual entitled Ethernet
Setup.
ETHERNET COMPONENT RECOMMENDATIONS
Component Description Part Number Manufacturer
Cable
Shielded solid 4-pair* (1000 Ft) BOXCAT5E-DSSO Cablesforless.com
Shielded solid 4-pair*
E-PLG-SOLID-SH VPI
CR45-100S Cables Direct
9504 CS Alpha Wire Co.
Un-shielded solid 4-pair** 9504 F
E-PLG-SOLID VPI
Un-shielded solid 4-pair** (1000 Ft) 345U5-1000BLK Ram Electronics
0-5EPCS-BK Computercablestore.com
Crimp Tool RJ-45 Crimp tool
HT-210C Cablesforless.com
P-15027 Stonewall Cable, Inc.
S2307692 Computers4sure.com
10-RJ1145 Computercablestore.com
Connectors
RJ-45 For Shielded 4-pair solid wire cable P-15007 Stonewall Cable, Inc.
RJ-45 For Un-shielded 4-pair solid wire cable
5-554169-3 Tyco Electronics
1-5E45-010 Computercablestore.com
P-15029 Stonewall Cable, Inc.
Cable Tester Ethernet Cable Tester – Continuity only TST-5150 Cablesforless.com TS075A-R2 Black Box
Complete Cable I/O Qualification Tester N/A Fluke
Switches
5 RJ-45 port SFN-5TX
Phoenix7 RJ-45 Port and 1 ST Fiber Optic Port SFN-7TX/FX ST
8 RJ-45 port SFN-8TX
* STP = Shielded Twisted Pair
** UTP = Unshielded Twisted Pair
TYPICAL SERIAL WIRING SCENARIO INCLUDING OPTIONAL DBS MOTOR STARTER
After the serial communications wiring has been connected, and jumpers correctly set, the LX software needs to be setup
to match that of the device(s) that it is to communicate with. The following screen is where this information can be found:
31 2 4
DBS Motor
Communications
DBS Motor
Communications
DBS Motor
Communications
DBS Motor
Communications
External HMI communications
DBS Motor
Communications
5

QUANTUM™ LX COMPRESSOR CONTROL PANEL
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090.020-CS (JUNE 11)
Page 10
ETHERNET SETUP
Once all of the cabling has been run and all connec-
tions have been made, it is now necessary to setup
the Quantum™ LX software to recognize and handle
the Ethernet connection.
The following section describes the suggested panel
setup for connecting the Quantum™ LX panel to an
existing Ethernet connection:
Confi
g
uration Ethernet
IP DATA
Address Type - The following drop-down menu is
provided:
• Fixed (Static) – A fixed address is usually
assigned by the network (LAN) administra-
tor, and is normally always the same.
• DHCP (Dynamic) – Dynamic Host Configu-
ration Protocol permits auto-assignment
of temporary IP addresses for new devices
connecting to the network.
IP Address – (Internet Protocol) Four setpoint boxes
are provided here. Every device on an Internet or
Ethernet network must be assigned a unique identi-
fying number, called an IP Address (this is similar in
concept to the Quantum™ LX panel ID number). The
IP address is how the network identifies each device
that is attached. A typical IP address would look like
this:
• 216.27.61.137
Gateway Address – Four setpoint boxes are provided
here. This is the IP address for the computer or device
onto which your local network is connected to. This
gateway device is how all of the devices attached to
your local network are routed to other gateways and
networks. A router is a Gateway device that routes
packets between different physical networks. A gate-
way is a network point that acts as an entrance to
another network.
Subnet Mask - A TCP/IP number used to determine
to which TCP/IP subnet a device belongs. Devices in
the same subnet can be communicated with locally
without going through a router When a TCP/IP device
tries to communicate with another device the bits of
the TCP/IP destination address are "ANDed" with the
subnet mask to determine whether the address is
a local address (broadcastable) or must be reached
through a router. A subnet mask of 255.255.255.0 used
by a computer with a TCP/IP address of 10.10.10.1
would include the addresses 10.10.10.0 through
10.10.10.255 in the local network basically telling the
computer to try a router if it's transmitting to any
other IP address. This is all part of the TCP/IP protocol
Web Server Port – This is the port, or channel, that
a web server uses to communicate through. Just as
a computer sends data to a printer through a printer
port, a web server sends and receives data through
the Web Server Port. By default, the port number for
ACCESSING:
DESCRIPTION: This screen is used to allow the user to assign and setup Ethernet and Email communications parameters.

QUANTUM™ LX COMPRESSOR CONTROL PANEL
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a Web server is 80.
NAMING DATA
NOTE: The IP Address Type must be set to DHCP (Dy-
namic) for this section to work.
Host Name – Enter a distinct name that you wish to
be able to identify this particular compressor by (for
example; Unit1). The Host Name must be fifteen char-
acters or less in length, use no spaces and use only
upper and lower case letters. It is similar in concept
to the function of the Panel ID, and basically allows
the network router to interpret the actual IP address
of a particular unit as this host name. When using a
web browser within the system network, this name
can be entered as the web location that you wish
to visit (instead of having to type in the IP address).
After modifying a Host Name, you will be required
to cycle power. The network router could take up to
fifteen minutes to recognize the change.
Work Group – All of the Quantum™ LX units within
a network may be grouped into different categories.
These categories could be unit locations, or per-
haps categorized by unit function. For instance, if
you wanted to group the units by function, and had
10 units, and three of them were Evaporators (lo-
cated on the roof), then Evap1 could be the name of
a work group. Another three units may be High Stage
compressors, this work group could be named High-
Stage1, and the remaining four units could be stan-
dard compressors, and they could be named Comp1.
So name each unit by these functional Work Group
names. The Work Group name must be fifteen char-
acters or less in length, and can use numerals and
upper and lower case letters. When using the net-
work neighborhood feature of Windows® Explorer,
by looking at your Network Neighborhood, you would
see the name of the Work Group, and within that
work group you would see the individual Host Names
of each unit within that work group. After modifying
a Work Group name, you will be required to cycle
power. The network router could take up to fifteen
minutes to recognize the change.
Server String – This is a comment area that can be
used in conjunction with the Host Name. For exam-
ple, if the Host Name is Booster1, you could set the
Server String to print something like DockBooster, or
some other additional information about the unit. The
Server String has no control function; it is strictly an
informational area.
E-MAIL DATA
The purpose of the E-Mail data feature is to allow the
controller to send a Warning or Shutdown message
to defined listing of recipients.
Email Notification On Warning Or Shutdown – For the
E-mail notification feature to work, it must be en-
abled (it is disabled as a default). The following drop-
down menu is provided:
• Disabled
• Enabled
Local Email Address - Use this setpoint box to enter
a valid E-mail address that has been assigned to the
internet account.
Alias Name For Local Email Address – Enter here a
custom name to identify more clearly the local Email
address. When a message is sent to all recipients,
this is the name that will appear in the Email FROM
column.
Subject - Enter a custom subject that you would like
to appear when a message failure is sent. When a
message is sent to all recipients, this is the wording
that will appear in the Email SUBJECT column.
SMTP Server Name OR IP Address - SMTP stands
for Simple Mail Transfer Protocol. SMTP servers
handle outgoing email, and accept email from oth-
er domains. When you set up an email client, you
must specify an outgoing server (sometimes called
an SMTP server). Often, this server is designated in
the form of smtp.domain.com. But this can vary, so
be sure to check with your email service provider or
LAN administrator to find out their outgoing server.
SMTP Server Port Number - This value is in almost
all cases going to be 25. This should be set by the
network or LAN administrator.
Comma-Delimited List Of Email Recipients - This is
simply the list of the Email addresses that you would
like to have any messages sent to. Separate each e-
mail address with a comma.
PROTOCOLS
The purpose of this section is to enable or disable the
Modbus TCP and Ethernet/IP parameters.
Modbus TCP:
• Disabled
• Enabled
Ethernet/IP:
• Disabled
• Enabled

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
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QUANTUM™ LX COMPRESSOR CONTROL PANEL
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SECTION 2
SERIAL COMMUNICATIONS
SERIAL COMMUNICATIONS DESCRIPTION
RS-232 DESCRIPTION
Almost all laptop and desktop computers have
at least one RS-232 serial communications
port available. It was initially developed for the
emerging computer industry in the 1960’s. Origi-
nally, it was a method of sending data from a
mini or main frame computer, to devices such as
printers, punch card readers, teletypes, magnetic
tape units and modems. In those early days, the
maximum speed at which RS-232 was capable
of transmitting (about 9600 bits per second),
was quite satisfactory, as most of the receiving
devices were mechanical in nature (except for
modems), and barely able to keep up with these
speeds.
RS-232 uses single ended TX (transmit data) and
RX (receive data). This means a common ground
wire is shared between TX and RX, so only 3
wires are needed for a data only serial channel:
TX, RX, and GND.
Disadvantages of single ended signaling is that
it is more susceptible to noise than differential
signaling (RS-422/485), effective cable distances
are shorter (typically about 50 Ft. total, due to
low noise immunity) and data rates are slower.
Additionally, there is the limitation that only
two devices can communicate together (leader
and follower).
RS-422/RS-485 DESCRIPTION
When serial communications started moving
into the industrial environment, it was quickly
noted that because of the high electrical noise
potential from electric motors, valves, solenoids,
fluorescent lighting, etc., that the noise immunity
characteristics of RS-232 protocol was grossly
lacking. Additionally, the distances between the
communicating equipment on the factory floor
was much greater than that within the typical of-
fice environment. For these reasons, RS-422 and
RS-485 was developed.
• RS-422 is a full duplex communications
hardware protocol. This means that it data
can be sent and received simultaneously.
Frick® Controls uses a 4-wire system for
RS-422 (two transmit wires and two receive
wires). Advantages of RS-422 over RS-232
is that up to 30 Quantum™ controllers may
be simultaneously connected using a daisy-
chain wiring scheme (to be explained later),
and that the distances involved can be much
greater (typically up to 2000 ft. for the to-
tal cable run), much greater noise immunity
than RS-232.
• RS-485 is a half duplex bus. This means that
it can only send data, or receive data at any
given time. It cannot do both at the same
time. Frick® Controls uses a 2-wire system
for RS-485 one positive transmit/receive
wire and one negative transmit/receive
wire). Up to 30 Quantum™ controllers may
be simultaneously connected up to a total
distance of 2000 ft. using a daisy-chain wir-
ing scheme (to be explained later). One ad-
vantage to using RS-485 as opposed to RS-
422 is that only a single twisted pair cable
need to be run to all devices (while RS-422
requires a double twisted pair cable), much
greater noise immunity than RS-232.

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 14
ACCESSING: Communication
Confi
g
uration…
DESCRIPTION: The purpose of this screen is to allow the user to assign and setup serial communications parameters.
NOTE: This screen has no affect on Ethernet com-
munications.
The following setpoints are provided:
Compressor ID - A number that is used by an exter-
nal communications application, to converse to indi-
vidual compressors. On interconnected systems, this
number must be unique. Valid values are from 1 – 99.
Comm1 - (Setup parameter definitions for Com-1
and Com-2 are identical) Communications related in-
formation for the communications ports:
Status - Shows the current communications
status of the port. The possible messages are:
• Off - No communications are currently
taking place. NOTE: A delay of 15 sec-
onds or more of inactive communica-
tions (time between valid responses)
will cause this message to display.
• Active - Valid communications are ac-
tively occurring.
• Failed - An invalid command was re-
ceived by the port. This could be due
to a bad checksum value, a wiring is-
sue, or hardware problem at either the
transmitting (host) or receiving (Quan-
tum™ LX) end.
Baud Rate -The baud rate defines the speed at
which external communications can occur. The
higher the baud rate, the faster the communica-
tions. It is best to start out using a lower baud
rate, and increasing the value only after verify-
ing that communications errors do not occur. If
errors start to occur, drop the baud rate back
down. A pull down menu is provided to select
from the following:
• 1200
• 2400
• 4800
• 9600
• 19200
• 38400
• 57600
• 115200
Data Bits - Determines the number of bits in a
transmitted data package. A pull down menu is
provided to select from the following:
• 7
• 8
SERIAL COMMUNICATIONS SETUP
After the serial communications wiring has been con-
nected, and jumpers correctly set, the LX software needs
to be setup to match that of the device(s) that it is to
communicate with. The following screen is where this in-
formation can be found:

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 15
Stop Bits - A bit(s) which signals the end of a
unit of transmission on a serial line. A pull down
menu is provided to select from the following:
• 1
• 2
Parity - In communications, parity checking re-
fers to the use of parity bits to check that data
has been transmitted accurately. The parity bit is
added to every data unit (typically seven or eight
data bits) that are transmitted. The parity bit for
each unit is set so that all bytes have either an
odd number or an even number of set bits. Par-
ity checking is the most basic form of error de-
tection in communications. A pull down menu is
provided to select from the following:
• None
• Even
• Odd
Protocol - A protocol is the special set of rules
that each end of a communications connection
use when they communicate. A pull down menu
is provided to select from the following Frick
recognized protocols:
• None
• Frick
• ModBus ASCII
• ModBus RTU
• AB DF1 Full Duplex
• AB DF1 Half Duplex
• DBS Motor Starter
• Vyper
Map File - Because the addressing scheme between
the Quantum™ version 5.0x and earlier software and
the Quantum™ LX version 6.0x and later software is
not the same, this file was created. The map file is a
conversion utility that can be used to allow a com-
munications application that was previously written
by the user under the Quantum™ version 5.0x and
earlier to function properly with the Quantum™ LX by
redirecting the old addresses to the new addresses
(see the section entitled Using the MAP file for ad-
ditional information). A pull down menu is provided
to select from the following:
• No - Do not use map file. The user is either
not going to be using external communica-
tions, or they will be writing the commu-
nication application based upon Quantum™
LX addresses.
• Yes - The user has an application that was
previously written for the Quantum™ ver-
sion 5.0x or earlier, and they want to utilize
the same code for the Quantum™ LX.
I/O Comms - A status indicator is provided to show
the current state of the internal communications of
the I/O boards. The possible displayed states are:
• Off - Loss of or intermittent communica-
tions failures to the internal Quantum™ LX
I/O boards.
• Active - Indicates that normal I/O commu-
nications are occurring.
• Failed - Loss of communications, a shut-
down message will be generated.
Redetect IO Comms - Select this key to detect all
connected Analog and Digital boards. If a board has
been removed, a communication error shutdown will
be issued until this key is selected. Reference the
About screen to view what has been detected.
Two keys are located at the bottom right hand side of the
screen. The following describes there function:
Download MapFile.txt from Quantum™ LX – With
a USB memory stick installed on the LX, pressing this
key will cause the MapFile.txt file to be downloaded
from the Quantum™ LX into the USB memory.
Upload MapFile.txt to Quantum™ LX – After the
user has modified the MapFile.txt file to suit their
needs, pressing this key will cause the file to be up-
loaded from the USB memory back into the Quan-
tum™ LX.
USING THE MAP FILE
The MAP file is simply a text file (map.txt), which can
be downloaded from the Quantum™ panel. The file
can be used in its original format, which contains a
limited number of addresses, or may be modified by
the user, to incorporate additional addresses.
Downloading The Map File From The Quantum™
LX Through a Web Browser:
To download the map file from the Quantum™
LX controller, click the Download button. A new
box will appear with a link labeled MapFile.txt.
Right click on the link, and select Save Link Tar-
get As… from the menu. The web browser will
then present a dialog box allowing the user se-
lect a location on their computer for the map file
to be stored. (NOTE: This operation is not in-
tended to be performed from the Operator Inter-
face Panel. Instead, a desktop computer should
be used to access the Evaporator controller via
a web browser).
Downloading the MAP File From the Panel Using a
USB Memory Stick:
Two keys are located at the bottom right side of
the screen. The following describes there func-
tion:
Download MapFile.txt from Quantum™
LX – With a USB memory stick installed
on the LX, pressing this key will cause the
MapFile.txt file to be downloaded from the

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 16
Quantum™ LX into the USB memory.
Upload MapFile.txt to Quantum™ LX –
After the user has modified the MapFile.txt
file to suit their needs, pressing this key will
cause the file to be uploaded from the USB
memory back into the Quantum™ LX.
A sample of the original file appears in the following ex-
ample:
;Quantum to Quantum LX MAP Addresses
;Q, LX , LX Description
0, 1026 ;Compressor Motor Start Signal
1, 1027 ;Compressor Motor Starter-Feedback/Compressor Interlock
2, 1028 ;Oil Pump Start Signal
3, 1029 ;Oil Pump Feedback
4, 1003 ;Capacity Increase
5, 1002 ;Capacity Decrease
6, 1005 ;Volume Increase
7, 1004 ;Volume Decrease
Quantum™ Version 5.0
and earlier addresses
Quantum™ LX
addresses
Quantum™ LX
Address Description
MapFile.txt Example
Q5
USB Memory Stick location
Quantum™ 4

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 17
SERIAL COMMUNICATION SETUP TABLE
Use the following form to record all settings:
Compressor ID _______ (0 - 255)
Com 1 Com 2 Com 3
Baud Rate
 1200  1200  1200
 2400  2400  2400
 4800  4800  4800
 9600  9600  9600
 19200  19200  19200
 38400  38400  38400
 57600  57600  57600
 115200  115200  115200
Data Bits 777
888
Stop Bits 111
222
Parity
 None  None  None
 Even  Even  Even
 Odd  Odd  Odd
Protocol
 None  None  None
 Frick  Frick  Frick
 Modbus ASCII  Modbus ASCII  Modbus ASCII
 Modbus RTU  Modbus RTU  Modbus RTU
 AB DF1 Full Duplex  AB DF1 Full Duplex  AB DF1 Full Duplex
 AB DF1 Half Duplex  AB DF1 Half Duplex  AB DF1 Half Duplex
 DBS Motor Starter  DBS Motor Starter  DBS Motor Starter
 Vyper  Vyper  Vyper
 None  None  None
Map File  No  No  No
 Yes  Yes  Yes

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 18
SERIAL PROTOCOL munication port.
5. Enter the Quantum™ LX ID. This will be
used to identify commands that are sent to
it.
6. Wire to the first panel via RS-232 (Quan-
tum™ 4), RS-422, or RS-485 to the Quan-
tum™ LX Comm Port.
• If you are communicating to more
than one panel, then you will not
be able to use RS-232. You can
however, convert RS-232 to either
RS-422 or RS-485 with an adapter
card. Reference the Converting
an RS-232 Serial Port to RS-422
or RS-485 section for information
about an adapter card.
• Refer to the drawing of the Quan-
tum™ LX Main Board in this man-
ual to identify wiring and jumper
locations for the Comm Ports.
• Refer to the Main Board Commu-
nications section in this manual for
the correct jumpering of RS-232
(Quantum™ 4), RS-422, or RS-485.
7. Send a single command to read data from
this Quantum™ LX using its ID.
8. Check if you received a data response at
your device.
9. Troubleshooting when you don’t receive a
data response:
• Check to see if the status of the
Comm Port on the Communica-
tions screen is showing ACTIVE or
OFF.
• ACTIVE is shown only when the
Quantum™ LX understands it is
receiving a properly composed
message.
• Check that the RX I/O communi-
cation activity lamp on the Quan-
tum™ LX Main Processor Board is
blinking as it receives the instruc-
tion from your device.
• A steady lit RX LED or one that
isn’t lighting, are signs of improper
wiring.
• If the RX LED is properly blinking,
then check if the TX LED is blinking
in response.
• If the TX is not blinking then check
the communication protocol setup
at the panel, the panel’s ID and the
Comm Port baud rate setting.
• If the TX is blinking, then check
that the Comm Port communica-
tion jumpers are correct.
Note: A useful tool for troubleshooting is Win-
dows HyperTerminal. Refer to the HyperTerminal
Setup section in this manual for more informa-
tion.
DESCRIPTION
The use of serial communication protocols per-
mits data transmission between devices. Proto-
col determines how contact is established and
how the query (question) and response (answer)
takes place. The information in a message com-
mand requires:
• The identity of the intended receiver (ID
#)
• What the receiver is to do (read or
write to a setpoint, etc.)
• Data needed to perform an action (the
value of a setpoint to be changed)
• A means of checking for errors (check-
sum).
When using any of the communications ports,
check what communication protocol has been
selected from the Communications screen. The
baud rate, data bits, stop bits, parity and con-
nection type of all comm. ports, as well as the
panel ID number are also changed from this
screen, and should coincide with the setup of
the other device.
Note: The data communication proto-
cols are continuously being expanded and
improved. Therefore, you should consult
Frick® Controls for the exact details on your
particular unit(s) before developing system
software to interface with the panel.
QUANTUM™ LX COMMUNICATIONS PROTO-
COL LIST
The Quantum™ LX controller has the capability
of communicating to the outside world through
the following software protocols:
• Frick®
• Allen-Bradley DF-1 Full Duplex
• Allen-Bradley DF-1 Half Duplex
• Modbus ASCII
• Modbus RTU
• Modbus TCP
• Ethernet/IP
CHECKLIST FOR SETTING UP COMMUNICA-
TION
1. Decide which Quantum™ protocol you can
communicate with and want to use.
2. Setup your device’s communication port
with the proper parameters and select a
baud rate.
3. Next, setup the Quantum™ LX for the de-
sired communication protocol. Select the
protocol from the Communications screen.
4. Set the baud rate of the Comm Port to co-
incide with the setup of your device’s com-

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 19
If you properly receive data and need to com-
municate to more than one panel, then setup
and wire to another panel. Reference the wir-
ing diagram drawings in the back of this manual.
Send a single command to read data from this
Quantum™ LX using its ID and troubleshoot as
above, if necessary. To prevent noise feedback
which is possible when communicating over a
long distance, only the last panel should have the
termination jumpers installed.
FRICK®PROTOCOL
DESCRIPTION
All commands for Frick® protocols must
be in ASCII to be recognized (see the Con-
version Chart For Decimal / Hexadecimal
/ ASCII, located later in this manual). The
commands can be in upper or lower case
letters. A compressor with an ID code of
[00] is considered disabled. ID codes from
[01] through [99] are valid and recognized
by the Quantum™.
FRICK® # PROTOCOL SPECIFICATIONS
Frick # protocol consists of commands that
are available for most other existing mod-
els of Frick compressor control panels. The
Frick # protocol does not utilize a checksum.
It is better to use Frick Quantum™ ($) pro-
tocol when only communicating to Quan-
tum™ 4A or Quantum™ LX panels.
When there is more than one panel, a Quan-
tum™ LX can be wired from its communica-
tions ports to another panels’ ports, or can
be wired to Port 1 of a RWB, RDB, RXB or
RXF Micro Plus panel.
Frick®RWB, RDB, RXB, or RXF Panel Frick® #
Communications Port #1 RS-422 Pinout
9 - TX (Transmit)
8 + TX (Transmit)
5 - RX (Receive)
4 + RX (Receive)
The following is a complete list of available Frick® Proto-
col # commands:
COMMAND CODE and DESCRIPTION
I= Returns compressor status (I)nformation
R= Compressor sta(R)t control
S= Compressor (S)top control
A= Return full load (A)mps information
V= Slide (V)alve/Slide stop control
MC = Change (M)ode of (C)ompressor
MV = Change (M)ode of Slide (V)alve
P= Return (P)ressures information
T= Return (T)emperatures information
Q=(Q)uery setpoints data
C= Enter (C)hange setpoints mode
F= Return (F)ailures
KF =(K)Clear (F)ailures
KR =(K)Clear remaining (R)ecycle delay time
All data is returned as integer values. If decimal positions
are assumed, then divide the data by the proper multiple
of 10 to get the actual value.
Temperature data, except for Suction Temperature, is
returned in the current temperature units as 3 charac-
ters with no decimal position (i.e. 032 would represent
32 degrees Fahrenheit if the panel temperature units are
in Fahrenheit, or it would represent 32 degrees Celsius, if
the panel temperature units are in Celsius). Suction Tem-
perature is returned as 4 characters with a + or – as the
leading character (i.e. –010 would represent –10 degree).
Pressure data is usually returned in the current pressure
units. However, the Filter differential reading is always re-
turned in PSIA. When in PSIG or in PSIA, the pressure
data is returned as 3 characters with no decimal position.
However; in order to show the full transducer range, the
#IDPS command returns 4 characters with one decimal
position assumed. The #IDI, and #IDPA commands return
3 characters that assume one decimal position; therefore,
99.9 is the highest value that can be returned. When in
PSIG, suction pressure is returned in PSIA. When in Bar
and BarA, the pressure data is returned as 4 characters
with two decimal positions assumed. When in KpaA, the
pressure data is returned as 4 characters with no decimal
position.

QUANTUM™ LX COMPRESSOR CONTROL PANEL
COMMUNICATIONS SETUP
090.020-CS (JUNE 11)
Page 20
The following is a detailed description of each command:
RETURN COMPRESSOR STATUS INFO: #IDI
Command structure:
Command Description
#Start of command sequence
ID Compressor (ID) code (01, 14, etc.)
IReturn Status (I)nformation command
Returned Answer, ie: 090RRRN340
Character
Position Description of returned data
1, 2, 3 Slide Valve position.
4
R=(R)emote
(Slide Valve)A=(A)uto
M=(M)anual
5
R=(R)unning
O=(O)ff
S=(S)lide Valve too high
P=(P)ermissive Start not energized
I=d(I)fferential Pressure too high
T=s(T)opping
X=Au(X) not energized
U=(U)nable to start
6
R=(R)emote (Compressor
mode)
M=(M)anual
A=(A)uto
7
C=(C)utout (Shutdown)
A=(A)larm
N=(N)ormal
8, 9, 10 Suction value in PSIA.
CR, LF (Carriage Return, Line Feed)
Note: The following control commands are for remote
control of a compressor. A compressor should be in both
remote compressor mode and remote Slide Valve or ca-
pacity mode for remote control.
COMPRESSOR START CONTROL: #IDRID
Command structure:
Command Description
#Start command sequence
ID Compressor (ID) code (01, 14, etc.)
RSta(R)t compressor command.
ID (ID) code repeated for verification
NOTE: The compressor must be in the remote Start
Mode for this command to be executed.
Returned answer:
Character
Position Description of returned data
1(A)cknowledge
2, 3 (ID) code verified
CR, LF (Carriage return, line feed)
COMPRESSOR STOP CONTROL: #IDSID
Command structure:
Command Description
#Start command sequence
ID Compressor (ID) code (01, 14, etc.)
S (S)top compressor command.
ID (ID) code repeated for verification
NOTE: The compressor must be in the remote
Start mode for this command to be executed.
Returned answer:
Character
Position
Description of returned data
1(A)cknowledge
2, 3 (ID) code verified
CR, LF (Carriage return, line feed)