airmaster AM 1000 User manual

1 .2.3
AM 1000
INSTALLATION

SAFETY INSTRUCTIONS
WARNINGS
Place of installation and serial numbers (S/N):
Type:
Delivery date:
Place of installation:
S/N of Air handling unit:
This Manual must be read before installing
the Airmaster air handling unit. Following
this Manual will ensure this product is oper-
ated correctly.
The installation engineer is responsible for
ensuring that the unit is installed according
to current regulations and standards.
When installing the air handling unit in a room
with a re or stove drawing air from the room,
all applicable provisions must be observed.
The unit should not be installed in rooms with
abrasive particles or ammable or corrosive
gas in the air, in wet rooms or explosion-
protected rooms.
The unit should not be used without the
lters specied in the Operator’s Manual.
The manufacturer cannot be held liable for
damage arising from use or installing in
contravention of these instructions.
The manufacturer reserves the right to make
changes without notice. All values stated
are nominal values and can be aected by
local conditions.
Failure to observe the warnings indicated by
a danger symbol implies a risk of personal
injury or damage to property.
This manual relates to the Airmaster unit it
accompanies plus all equipment, and must
be given to and saved by the unit’s owner.
All necessary data and guides to network
integration can be downloaded from www.
airmaster-as.com.
Service covers may not be opened without
rst disconnecting the unit’s power supply
and preventing use.
The unit may not be started up until all service
covers and grates on duct connections have
been installed.

Table of Contents
1. General Information .......................................................................................................................................5
2. Technical Specications ................................................................................................................................6
3. Installation......................................................................................................................................................6
3.1. Positioning of the Air Handling Unit ........................................................................................................................................................6
3.2. Wall Frame and Duct Holes .......................................................................................................................................................................... 7
3.3. Air Handling Unit..............................................................................................................................................................................................9
3.4. Ducts and Grilles.............................................................................................................................................................................................14
3.5. Roof Cap.............................................................................................................................................................................................................14
3.6. Sealing the Gaps Around Ducts ...............................................................................................................................................................14
3.7. Fitting of Panels .............................................................................................................................................................................................15
3.8. Installation Check...........................................................................................................................................................................................15
Appendix 1 Dimensional Drawings..................................................................................................................16
AM 1000 HH T................................................................................................................................................................................................................16
AM 1000 HH B................................................................................................................................................................................................................17
AM 1000 HH DIDE.........................................................................................................................................................................................................18
AM 1000 HS2 T..............................................................................................................................................................................................................19
AM 1000 VV T ............................................................................................................................................................................................................... 20
AM 1000 VV B ................................................................................................................................................................................................................21
AM 1000 VV DE ............................................................................................................................................................................................................ 22
AM 1000 VS1 B ............................................................................................................................................................................................................. 23
AM 1000 S1S2 B........................................................................................................................................................................................................... 24
Model Versions AM 1000.......................................................................................................................................................................................... 25
Version DI ......................................................................................................................................................................................................... 26
Version DE........................................................................................................................................................................................................ 26
Version DIDE.................................................................................................................................................................................................... 26
Version HREHRE............................................................................................................................................................................................ 26
Version S1RES2RE........................................................................................................................................................................................ 26
Holes to be Drilled for Air Ducts (VV, VH, VS1, VS2).......................................................................................................................................27
3

4

5
1. General Information
Scope of Delivery:
The Airmaster air handling unit is packed on one pallet.
The delivery depends on the costumers order.
Please check the delivery before installation. The most
important parts are shown below. The scope of delivery
can be seen from the delivery note.
1. Airmaster air handling unit (4 sections)
2. Wall / Ceiling frame
3. 3-split service cover
4. Panel set (a set consists of one to three long
panels and double that number of short panels)
5. Control panel
Airlinq Viva Airlinq Orbit
or
6. Carbon dioxide (CO2) sensor (optional)
7. Motion sensor (PIR sensor) (optional)
8. Set of pipes (optional)
9. Grilles (optional)
10. Operator’s Manual (for programming) and
Mounting Instructions and Installation Manual
(for installation);
to be handed over to the owner!


6
kg 292,5
kg 5,5
kg 136
kg 42
kg 39
kg 25
kg 31
kg 14
RAL 9010
RAL 7024
mm
2. Technical Specications
AM 1000
Weight, Standard unit
Weight, wall frame
Weight, centre module
Weight, left module
Weight, right module
Weight, front module
Weight, service cover, set
Weight, standard panel (3 set)
Colour, Panel
Colour, Case
Dimensions See “Appendix 1 Dimensional Drawings”
3. Installation
NB! The installation engineer is responsible for ensur-
ing that the Airmaster air handling unit is properly
secured in a horizontal position.
NB! The installation engineer is responsible for ensur-
ing that any existing functions in the wall/ceiling (e.g.
vapour barrier) are restored and fully functional once
the unit has been installed.
NB! Read this section “Installation” fully before start-
ing installation!
NB! The wall to which the unit is tted must have an
even surface. If the surface is too uneven, tting of the
frame may be out of true. This may lead to leaks and
an increased noise level during operation of the unit.
3.1. Positioning of the Air Handling
Unit
The diagram below shows the most important dimensions
relating to the positioning of the unit.
B
A
CC
E
F
D
G
A: Extraction
B: Distance from ceiling: Max. 50 mm
C: Min. distance from wall: 1.5 m
D: External CO2sensor
E: Approximately 1 m
F: Approximately 2 m
G: Free space for maintenance work min. 0.66 m
NB! The CO2sensor must not be tted close to a window
or door.
NB! Smoke detectors must not be too close to the inlet
air ow and extract air ow.

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3.2. Wall Frame and Duct Holes
NB! It is recommended that the duct holes be drilled
10-15 mm larger than indicated on the drawings as
this will allow for subsequent insulation, will prevent
direct contact with the wall, and will allow for a vapour
barrier etc. to be restored.
A rubber diaphragm for restoration of the function
of the vapour barrier is optional available and can be
delivered by Airmaster.
Important! Duct holes in the wall must have an outward
downward gradient of 1-2% to prevent heavy rain
from entering the unit.
NB! The holes for the roof ducts must be made oval to
be able to install the unit. “Appendix 1 Dimensional
drawings”.
NB! We would point out that the wall to which the unit
is tted must have an even surface. If the surface is
too uneven, tting of the frame may be out of true.

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Ø325mm
Ø426mm
NB! The unit has to be leveled into a horizontal position.
1. Hold the wall frame against the wall.
2. Mark all holes, top edge and left edge of wall frame
on wall. Trial t the wall frame if necessary.
3. Mark the holes for the ducts according to “Appendix
1 Dimensional Drawings”.
4. Drill all marked holes.
NB! The drilling of holes, size of the holes and materials
used for tting depend on the wall material and the
unit.
5. Fit the wall frame.
NB! Wall ducts have to be drilled from both sides of the
wall. You have to install reduction parts from Ø400
to Ø315.

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3.3. Air Handling Unit
NB! The unit has to be leveled into a horizontal position.
1. Lift the centre section up to the wall frame, using
appropriate lifting equipment.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
NB! Avoid damaging the prole in the middle of the
centre section.
2. Push the section against the wall frame and screw
securely to the frame using the bolts provided.
3. Mark and drill holes for the ceiling brackets.
NB! The drilling of holes, size of the holes and materials
used for tting depend on the ceiling material and
the unit.
4. Fasten the ceiling brackets to the ceiling.

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1
2
1
2
1
2
5. Ensure section is horizontal.
6. Attach the section to the ceiling brackets.
7. Lift the left section using appropriate lifting equip-
ment to the centre section.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
8. Push the section on to the bracket on the centre
section.
9. Fasten the section to the centre section. Two bolts
are mounted in the left section and three screws
are supplied loose with the sections.
10. Lift the right section using appropriate lifting
equipment to the centre section.
NB! When lifting the section a protective underlay must
be placed beneath the section to prevent scratches to
the section. This underlay may for example be strong,
clean cardboard or equivalent.
11. Push the section on to the bracket on the centre
section.
12. Fasten the section to the centre section. Two bolts
are mounted in the left section and two screws are
supplied loose with the sections.