airmaster AM 1000 Guide

Mounting
AM 1000

SAFETY INSTRUCTIONS
WARNINGS
Place of installation and serial numbers (S/N):
Type:
Delivery date:
Place of installation:
S/N of Air handling unit:
This manual must be read before installing
the Airmaster air handling unit. Following this
Manual will ensure this product is operated
correctly.
The installation engineer is responsible for
ensuring that the unit is installed according to
current regulations and standards.
When installing the air handling unit in a room
with a re or stove drawing air from the room,
all applicable provisions must be observed.
The unit should not be installed in rooms with
abrasive particles or ammable or corrosive
gas in the air, in wet rooms or explosion-
protected rooms.
The unit should not be used without the lters
specied in the Operator’s Manual.
The manufacturer cannot be held liable
for damage arising from use or installing in
contravention of these instructions.
The manufacturer reserves the right to make
changes without notice. All values stated are
nominal values and can be affected by local
conditions.
Failure to observe the warnings indicated by a
danger symbol implies a risk of personal injury
or damage to property.
This manual relates to the Airmaster unit it
accompanies plus all equipment, and must be
given to and saved by the unit’s owner.
All necessary data and guides to network
integration can be downloaded from www.
airmaster-as.com.
Service covers may not be opened without rst disconnecting the unit’s power supply and preven-
ting use.
The unit may not be started up until all service covers and wall grilles on duct connections have been
installed.
The tter must wear personal protective safety equipment, such as safety shoes, during the mouting
of the unit.

Table of Contents
1. General Information..........................................................................................................................................................................................5
2. TechnicalSpecications..................................................................................................................................................................................6
3. Installation............................................................................................................................................................................................................6
3.1. Positioning of the Air Handling Unit.............................................................................................................................................................................6
3.2. Installation of the wall-/ceiling bracket and drilling the duct doles......................................................................................................... 7
3.3. Installation of the Air Handling Unit.............................................................................................................................................................................9
3.4. Ducts and wall grilles...........................................................................................................................................................................................................14
3.5. Roof Cap......................................................................................................................................................................................................................................14
3.6. Sealing the Gaps Around Ducts ...................................................................................................................................................................................14
3.7. Fitting of Panels......................................................................................................................................................................................................................15
3.8. Mounting Check .....................................................................................................................................................................................................................15
Appendix 1 Dimension Drawings......................................................................................................................................................... 16
AM 1000 HH TT.......................................................................................................................................................................................................................................16
AM 1000 HH BB......................................................................................................................................................................................................................................17
AM 1000 HH DIDE .................................................................................................................................................................................................................................18
AM 1000 HV TB.......................................................................................................................................................................................................................................19
AM 1000 VV TT......................................................................................................................................................................................................................................20
AM 1000 VV BB ......................................................................................................................................................................................................................................21
AM 1000 VV DE...................................................................................................................................................................................................................................... 22
AM 1000 S1S2 BB.................................................................................................................................................................................................................................23
Version overview....................................................................................................................................................................................................................................24
Holes to be Drilled for Air Ducts (HV, VV))..............................................................................................................................................................................25
3

4

5
1. General Information
Scope of Delivery:
The Airmaster air handling unit is packed on one pallet.
The delivery depends on the costumers order.
Please check the delivery before installation. The most
important parts are shown below. The scope of delivery
can be seen from the delivery note.
1. Airmaster air handling unit (4 sections)
2. Wall-/ceiling bracket
3. 4-split service cover
4. Panel set (a set consists of one to three long panels
and double that number of short panels)
5. Control panel
Airlinq Viva Airlinq Orbit
or
6. Roof penetration set (optional)
7. Wall grilles (optional)
8. Room Cooling (RC 1000) (Optional)
RC 1000 is an option that is intended to be connected
to the AM 1000. The RC 1000 is both mechanically and
electrically connected to the AM 1000, which means that
these two appliances together is considered as one unit.
The function of the RC 1000 is to cool down the supply air
coming from the AM 1000.
9. Operation & Maintenance manual (for program-
ming), Mounting manual, and Installation manual
(for installation);
To be handed over to the owner!


6
kg 301,5
kg 4,5
kg 131
kg 61
kg 36
kg 19
kg 35
kg 15
kg 391,5
RAL 9010
RAL 7024
mm
2. Technical Specications
AM 1000
Weight, Standard unit
Weight, wall-/ceiling bracket
Weight, centre module
Weight, left module
Weight, right module
Weight, front module
Weight, service cover, set
Weight, standard panel (3 set)
Weight, standard unit + RC 1000 module
Colour, Panel
Colour, Case
Dimensions See “Appendix 1 Dimension Drawings”
3. Installation
The tter is responsible for ensuring that the Airmaster
air handling unit is properly secured in a horizontal
position.
The tter is responsible for ensuring that any existing
functions in the wall/ceiling (e.g. vapour barrier) are
restored and fully functional once the unit has been
installed.
All screws and other loose parts must be used when
mounting the unit.
Read this section “3. Installation” fully before starting
the installation!
3.1. Positioning of the Air Handling Unit
The diagram below shows the most important dimen-
sions relating to the positioning of the unit.
B
A
CC
E
F
D
G
A: Extraction
B: Distance from ceiling: Max. 50 mm
C: Min. distance from wall: 1.5 m
D: CO
2
-sensor (wall mounted)
E: Approximately 1 m
F: Approximately 2 m
G: Free space for maintenance work min. 0.66 m
A CO
2
-sensor must not be tted close to a window or
door.
A smoke detector must not be too close to the supply
air ow and extract air ow.

7






3.2. Installation of the wall-/ceiling bracket and
drilling the duct doles
NB! The air handling unit must be mounted on a solid
supporting base by using all possible attachment points.
If the wall itself is not sufciently solid, the air handling
unit can be additionally fastened to the ceiling in accor-
dance with “Appendix 1 Dimension Drawings’.
NB! If the air handling unit is not properly afxed, there
is a high risk of the air handling unit disengaging from its
attachment ttings and falling down. This constitutes
a risk of damaging materials and/or causing serious
personal injury.
NB! The attachment material will depend on the suppor-
ting base and the air handling unit and must be suitable
for properly supporting the unit’s weight of up to 302
kg on the supporting base. When mounting a ventilation
unit with a RC 1000 module (optional), the attachment
material must be able to properly support a weight of
392 kg.
The wall to which the unit is tted must have an even
surface. If the surface is too uneven, the tting of the
frame may be out of true. This may lead to leaks and an
increased noise level during operation of the unit.
It is recommended that the duct holes be drilled 10-15
mm larger than indicated on the drawings as this will
allow for subsequent insulation; will prevent direct
contact with the wall; and will allow for a vapour barrier
etc. to be restored.
A rubber diaphragm for the restoration of a functioning
vapour barrier is optionally available and can be delive-
red by Airmaster.
The duct holes in the wall must have an outward
downward gradient of 1-2% to prevent heavy rain from
entering the unit.
The holes for the roof ducts must be made oval to
be able to install the unit, see “Appendix 1 Dimension
drawings’.

8
Ø325mm
Ø426mm
1
3.
3.
2
3.
3.
3.
3.
AM 1000 HH
AM 1000 HV
AM 1000 VV
Ø325mm
The unit has to be mounted into a level, horizontal position.
1. Hold the wall-/ceiling bracket against the wall.
2. Mark all holes, top edge and left edge of wall-/
ceiling bracket on wall. Trial t the wall-/ceiling
bracket if necessary.
3. Mark the holes for the ducts according to
“Appendix 1 Dimension Drawings”.
4. Drill all marked holes.
The hole drilling, size of the holes, and the materials
used for tting depend on the wall-/ceiling material and
the unit.
5. Fit the wall-/ceiling bracket. Version 1, 2 or 1+2.
Wall ducts have to be drilled from both sides of the wall.
You have to install a duct reducer from Ø400 to Ø315.
This does NOT apply to the Airmaster Boomerain®
Ø315-1, Ø315-2 and Ø315-3 wall grilles!

9
3.3. Installation of the Air Handling Unit
The unit has to be mounted into a level, horizontal
position.
1. Lift the center section up to the wall bracket, using
appropriate lifting equipment.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
Avoid damaging the prole in the middle of the center
section.
2. Push the section against the wall bracket and
screw securely to the wall bracket using the bolts
provided.
3. Mark and drill the holes for the ceiling brackets.
The hole drilling, size of the holes, and materials used for
tting depend on the ceiling material and the unit.
4. Fasten the ceiling brackets to the ceiling.

10
10.
11.
7.
8.
5.
6.
5. Ensure that the section is horizontal.
6. Attach the section to the ceiling brackets, using
the provided screws.
7. Lift the left section using appropriate lifting
equipment to the center section.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
8. Push the section onto the bracket on the center
section.
9. Fasten the section to the center section. One bolt
comes preattached to the left section and four
screws are provided unattached with the sections.
10. Lift the right section to the center section using
appropriate lifting equipment.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
11. Push the section onto the bracket on the center
section.
12. Fasten the section to the center section. One bolt
comes preattached to the right section and three
screws are provided unattached with the sections.

11
Output 1
Options:
J20 (ANC+WCH)
Output 2
J21 (ED)
"J21"
"J20"
"CR-ED"
"CR-SD"
(SKM230-T-B12)
J22 (SD+PHS)
”WCH”, ”PHS”
"J22"
18.
1
19.
2
1
2
1
2
AQC
AQC
AQC
AQC
Output 1
Output 2
(SKM230-T-B12)

13. Loosen and lower the sliding rails on the section.
14. Un-screw the base plate containing the control
box (AQC) on the center section. Save the four
screws for use in next step.
15. Turn the plate 180 °counterclockwise and mount
the plate onto the lowered sliding rails.
16. Connect the right and left section wires and
secure them at the control box (AQC).
17. Lift the base plate to its uppermost position and
secure it.
18. Lift the front section to the center section using
appropriate lifting equipment.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
NB: The front module must be lifted up above the wire
duct’s steel rail to avoid crooked panels later on.
19. Push the section on the center section.
20. Fasten the section to the left and the right
sections. Two bolts for the left section and two
screws for the right section.

12

J23
PE
J24
"J23"
"PE"
"J24"
1
2
1
AQC
GND
J24
2

3
2
1
4
5
1
PE
J24
"PE"
"J24"
*AM 1000 **AM 1000 + RC 1000
21. Loosen the base plate containing the control box
and lower it to its lowest position.
22. * AM 1000: Connect the front section wires (J23,
PE) and secure them at the control box (AQC).
** AM 1000 + RC 1000: Connect the front section
wire (PE) and secure it at the control box (AQC).
23. Connect the front section wire (J24) and secure it
at the left section.
24. Lead the condensate drain hose (1) (option) above
the control box (2), through the cable strip (3) to
the side of the right section of the air handling
unit.
Do not bend the condensate drain hose!
25. Lead the condensate drain hose out of the front
section at the right top corner.
26. Pull the condensate drain hose (1) through the
right section of the air handling unit.
Do not bend the condensate drain hose!
27. Use the hose connector (4) and the condensate
drain hose with 8mm/12mm diameter (5) (internal/
external diameter) to pull the condensate drain
hose to the waste water system. See the manual
“Installation”.
28. Lift the base plate to its uppermost position and
secure it.
** AM 1000 with RC 1000 option. Please go to section
3.3.1 now

13
1
3
2
3
3
1
2
29. Lift the center service covers one at a time using
appropriate lifting equipment. Attach the service
cover slanted on to the middle rail; push the
service cover up against the unit; and fasten it
with the three screws provided.
When lifting the service cover, a protective underlay
must be placed beneath the cover to prevent scratches
to the section. This underlay may for example be sturdy,
clean cardboard or equivalent.
30. Lift the side service covers up next to the center
service covers one at a time using appropriate
lifting equipment. Hang the service covers slanted
onto the center service covers; push them up
against the unit; and close them.
When lifting the service cover, a protective underlay
must be placed beneath the cover to prevent scratches
to the section. This underlay may for example be sturdy,
clean cardboard or equivalent.
Note the type, delivery date, place of installation and
serial numbers (S/N) of the air handling unit on page 2 of
both the Mounting manual, the Installation manual, and
the Operatoration & Maintenance manual.

14
1
2
AM 1000
RC 1000
3.3.1. Mouting RC 1000 (option)
Intended use:
The RC 1000 is intended to be installed in a non-
industrial setting. Operation of the RC 1000 is intended
to be done by layman through the AM 1000’s Airmaster
Airlinq software. Maintenance, Repairs and De installation
of the RC 1000 is only intended to be carried out by
instructed personnel.
Unintended use:
- Blocking of supply air
- Impacting the appliance (footballs, punches etc)
- Excessive switching between outer boundaries (high/
low)
- Wrong mounting and installation of the appliance
The weight of the RC 1000 module is supported by the
brackets attached on the ceilling.
The brackets connecting the AM 1000 unit and the RC
1000 module are NOT load bearing. RC 1000 must be
mounted horizontally and level.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
1. Lift the RC 1000 module using appropriate
lifting equipment, to the ceiling where it is to be
mounted by the already mounted AM 1000 unit.
2. Attempt a trial mounting of the RC 1000 module
on the AM 1000 unit to verify that connecting
them is possible.
3. Mark all the holes for the ceiling brackets.
4. If necessary drill all the necessary holes
The hole drilling, size of the holes, and the materials
used for tting depend on the wall-/ceiling material and
the unit.

15
J23
X1-PE7
J25
"J23"
"PE"
"J25"
1
AQC
2
1
2
1
2
8. Loosen the base plate containing the control box
(AQC) and lower it.
11. The module’s condensate drain hose (1) is lead
from RC 1000 to the AM 1000 unit (2). The instal-
lation of the hose follows the same path through
the unit and installation as described in point
24-27 section 3.3 and the installation manual.
Notice that each of the condesate drain hoses
from the RC 1000 module and AM 1000 unit have
their own seperate holes at the top of the AM
1000 unit.
9. Connect the RC 1000 module’s wires (J23, PE,
J25) to the control box (AQC) on the AM 1000
unit.
10. Raise the base plate to its uppermost position as
before and secure it.
12. Service covers and panels are mounted as
described in section 3.3. point 29 on page 13 and
section 3.7 on page 17.
Notice that there is an extra hole on the RC
1000 module for fastening the service covers.
Therefore, the service covers must be fastened in
four locations rather than three.
Note the type, delivery date, place of installation and
serial numbers (S/N) of the air handling unit on page 2 of
both the Mounting manual, the Installation manual, and
the Operatoration & Maintenance manual.
5. Fasten the ceiling brackets to the ceiling.
6. Fasten the RC 1000 module securely to the
ceiling brackets using the provided screws.
7. Connect the brackets on the AM 1000 unit to the
screws on the RC 1000 module.

16
3.4. Ducts and wall grilles
For the AM 1000 (Versions H, S1, S2) you have to use
Ø400 wall grilles and reduction pieces Ø400 to Ø315 in
the wall. Does not apply to Airmaster Boomerain® Wall
Grille Ø315-1, Ø315-2 and Ø315-3.
The materials needed and method of tting the duct-
ing depend on the unit, the options chosen, and the
customer’s order.
For this reason, we can provide only general instructions
for tting the ducts.
The length of the ducting is calculated on the basis of the
thickness of the wall/dimensions of the roof.
Please note that the duct holes in the wall must have an
outward downward gradient of 1-2% to prevent heavy
rain from entering the unit.
The outdoor air grille for unit versions S1 and S2 should
be installed with the slats facing down and the exhaust
air grille with vertical slats facing right (Only with Ø400
wall grilles).
Exhaust air ducts and outdoor air ducts must be
insulated against condensation on the ducts, if they are
within the building envelope. The extract air ducts and
inlet air ducts must be insulated against temperature
loss and condensation forming inside the ducts if they
are mounted outside the building envelope, or run
through an unheated room.
Condensation and heat insulation should be performed
according to standards and rules in effect.
NB! Fire safety regulations must be observed according
to standards and rules in effect.
The installation of ventilation ducts should be per-
formed according to standards and rules in effect.
Exhaust air ducts and outdoor air ducts must be insu-
lated against noise if they are visible.
Finally, t a suitable circular wall grille with the slats point-
ing downwards on the outside of the outer wall or a roof
cap up on the roof.
To avoid an increase in noise level, it is important that the
ducts are not twisted or compressed against the supply
air spigot and the outdoor air spigot of the unit.
Remember to seal around the penetrations. See section
“3.6 Sealing the Gaps Around Ducts”.
3.5. Roof Cap
2
3
1
Fit roof caps on the roof to nish off the installation of
exhaust and supply through a roof. The installation will
depend on the roof construction (3). The illustration
shows which roof caps are for exhaust (1) and supply (2).
Fire safety regulations for the installation of multiple
systems must be observed according to the standards
and rules in effect.
3.6. Sealing the Gaps Around Ducts
Sealing of the gaps around ducts is performed as shown
in the sectional drawing below.
1
2
3
4
5
2
5
4
Application of a seal (shown here on a model with wall
ducts) is important at the ducts (3) inside and at the
outside edges (4) in order to prevent drafts between the
unit (1) and the wall/roof (2) as well as between the ducts
(3) and the wall/roof (2).

17
Sealing on the inside between the ducts (3) and the
wall/ceiling (2) can also be performed between the air
handling unit (1) and the wall/roof (2) at position (5) before
tting the air handling unit.
Depending on the condition of the wall/ceiling and the
dimensions of the air handling unit, a sealant that retains
elasticity over the long term or expanding sealing tape
can be used to obtain a exible seal. This material is to be
applied to the rear of the unit around the air connection
ttings, or at the side of the duct holes on the wall to
even out irregularities on the wall/ceiling.
3.7. Fitting of Panels
The panels must only be tted once the unit, complete
with all equipment, has been tted and connected, and
the functions of the unit thoroughly tested.
Press the panels to the clips on the unit until they attach
securely to the clips.
The perforated circles in the side and rear panels should
not be removed until required for ducted connections.
a: Left panel.
b: Rear panel.
c: Right panel.
D: Perforated section for extraction for DE version.
E: Perforated section for exhaust for H version.
F: Perforated section for supply for H version.
G: Perforated section for supply in S1 version or
exhaust in S1 and S2 versions.
H: Perforated section for supply for S2 version.
ab
c
D
E
F
G
H
i: Perforated section for PIR/motion sensor
J: Front panel.
3.8. Mounting Check
yes no
Serial number noted
Wall-/ceiling bracket tted
Unit tted
Ceiling brackets attached
Ducts and wall grilles tted
Roof cap tted
Screws retightened
Panels tted
Name of tter:
Comment:
i
J

B
B
560
2324
14 330 330 330 330 14
1283
1254
A
A
14 70
260 330 330 240
90 14
34
88
35
1160
35
579 397
628 466
158
40
249 67
88
45
31
7
3
8
6, 7
2
51
9
4
30
1015
317
262
1770237
315
315
49
34
258
Ø
Ø
Appendix 1 - 18
Appendix 1 Dimension Drawings
AM 1000 HH TT
1 = Exhaust 2 =Supply
3= Inlet 4= Extract
5 = Wall-/ceiling frame 6= Condensate drain
7= Electrical connections 8 = Ceilling ttings
9 = DELIVERY + RETURN

B
B
560
14 330 330 330 330 14
34
428
1283
1254
A
A
14 70
260 330 330 240
90 14
35
1160
35
579 397
628
158
40
249 67
428
45
31
7
3
8
6, 7
2
51
9
4
30
1015
466
2324
2295
317
262
1770237
315 3
ØØ15
1239
49
348
258
34
Appendix 1 - 19
AM 1000 HH BB
1 = Exhaust 2 =Supply
3= Inlet 4= Extract
5 = Wall-/ceiling frame 6= Condensate drain
7= Electrical connections 8 = Ceilling ttings
9 = DELIVERY + RETURN

B
B
560
2324
14 330 330 330 330 14
1299
1254
A
A
14 70
260 330 330 240
90 14
34
88
35
1160
35
397
466
579
628
158
40
249 67
88
45
31
796
7
3
8
6, 7
2
5
1
9
4
258
1162
258
3
Ø15
30
1015
3
Ø15
315
3Ø
Ø 15
262
3171770237
258
49
34
Appendix 1 - 20
AM 1000 HH DIDE
1 = Exhaust 2 =Supply
3= Inlet 4= Extract
5 = Wall-/ceiling frame 6= Condensate drain
7= Electrical connections 8 = Ceilling ttings
9 = DELIVERY + RETURN