airmaster AM 1000 Guide

Mounting
AM 1000

SAFETY INSTRUCTIONS
WARNINGS
Place of installation and serial numbers (S/N):
Type:
Delivery date:
Place of installation:
S/N of Air handling unit:
This manual must be read before installing
the Airmaster air handling unit. Following this
Manual will ensure this product is operated
correctly.
The installation engineer is responsible for
ensuring that the unit is installed according to
current regulations and standards.
When installing the air handling unit in a room
with a re or stove drawing air from the room,
all applicable provisions must be observed.
The unit should not be installed in rooms with
abrasive particles or ammable or corrosive
gas in the air, in wet rooms or explosion-
protected rooms.
The unit should not be used without the lters
specied in the Operator’s Manual.
The manufacturer cannot be held liable
for damage arising from use or installing in
contravention of these instructions.
The manufacturer reserves the right to make
changes without notice. All values stated are
nominal values and can be affected by local
conditions.
Failure to observe the warnings indicated by a
danger symbol implies a risk of personal injury
or damage to property.
This manual relates to the Airmaster unit it
accompanies plus all equipment, and must be
given to and saved by the unit’s owner.
All necessary data and guides to network
integration can be downloaded from www.
airmaster-as.com.
Service covers may not be opened without rst disconnecting the unit’s power supply and preven-
ting use.
The unit may not be started up until all service covers and wall grilles on duct connections have been
installed.
The tter must wear personal protective safety equipment, such as safety shoes, during the mouting
of the unit.

Table of Contents
1. General Information..........................................................................................................................................................................................5
2. TechnicalSpecications..................................................................................................................................................................................6
3. Installation............................................................................................................................................................................................................6
3.1. Positioning of the Air Handling Unit.............................................................................................................................................................................6
3.2. Installation of the wall-/ceiling bracket and drilling the duct doles......................................................................................................... 7
3.3. Installation of the Air Handling Unit.............................................................................................................................................................................9
3.4. Ducts and wall grilles...........................................................................................................................................................................................................14
3.5. Roof Cap......................................................................................................................................................................................................................................14
3.6. Sealing the Gaps Around Ducts ...................................................................................................................................................................................14
3.7. Fitting of Panels......................................................................................................................................................................................................................15
3.8. Mounting Check .....................................................................................................................................................................................................................15
Appendix 1 Dimension Drawings......................................................................................................................................................... 16
AM 1000 HH TT.......................................................................................................................................................................................................................................16
AM 1000 HH BB......................................................................................................................................................................................................................................17
AM 1000 HH DIDE .................................................................................................................................................................................................................................18
AM 1000 HV TB.......................................................................................................................................................................................................................................19
AM 1000 VV TT......................................................................................................................................................................................................................................20
AM 1000 VV BB ......................................................................................................................................................................................................................................21
AM 1000 VV DE...................................................................................................................................................................................................................................... 22
AM 1000 S1S2 BB.................................................................................................................................................................................................................................23
Version overview....................................................................................................................................................................................................................................24
Holes to be Drilled for Air Ducts (HV, VV))..............................................................................................................................................................................25
3

4

5
1. General Information
Scope of Delivery:
The Airmaster air handling unit is packed on one pallet.
The delivery depends on the costumers order.
Please check the delivery before installation. The most
important parts are shown below. The scope of delivery
can be seen from the delivery note.
1. Airmaster air handling unit (4 sections)
2. Wall-/ceiling bracket
3. 4-split service cover
4. Panel set (a set consists of one to three long panels
and double that number of short panels)
5. Control panel
Airlinq Viva Airlinq Orbit
or
6. Roof penetration set (optional)
7. Wall grilles (optional)
8. Room Cooling (RC 1000) (Optional)
RC 1000 is an option that is intended to be connected
to the AM 1000. The RC 1000 is both mechanically and
electrically connected to the AM 1000, which means that
these two appliances together is considered as one unit.
The function of the RC 1000 is to cool down the supply air
coming from the AM 1000.
9. Operation & Maintenance manual (for program-
ming), Mounting manual, and Installation manual
(for installation);
To be handed over to the owner!


6
kg 301,5
kg 4,5
kg 131
kg 61
kg 36
kg 19
kg 35
kg 15
kg 391,5
RAL 9010
RAL 7024
mm
2. Technical Specications
AM 1000
Weight, Standard unit
Weight, wall-/ceiling bracket
Weight, centre module
Weight, left module
Weight, right module
Weight, front module
Weight, service cover, set
Weight, standard panel (3 set)
Weight, standard unit + RC 1000 module
Colour, Panel
Colour, Case
Dimensions See “Appendix 1 Dimension Drawings”
3. Installation
The tter is responsible for ensuring that the Airmaster
air handling unit is properly secured in a horizontal
position.
The tter is responsible for ensuring that any existing
functions in the wall/ceiling (e.g. vapour barrier) are
restored and fully functional once the unit has been
installed.
All screws and other loose parts must be used when
mounting the unit.
Read this section “3. Installation” fully before starting
the installation!
3.1. Positioning of the Air Handling Unit
The diagram below shows the most important dimen-
sions relating to the positioning of the unit.
B
A
CC
E
F
D
G
A: Extraction
B: Distance from ceiling: Max. 50 mm
C: Min. distance from wall: 1.5 m
D: CO
2
-sensor (wall mounted)
E: Approximately 1 m
F: Approximately 2 m
G: Free space for maintenance work min. 0.66 m
A CO
2
-sensor must not be tted close to a window or
door.
A smoke detector must not be too close to the supply
air ow and extract air ow.

7
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
3.2. Installation of the wall-/ceiling bracket and
drilling the duct doles
NB! The air handling unit must be mounted on a solid
supporting base by using all possible attachment points.
If the wall itself is not sufciently solid, the air handling
unit can be additionally fastened to the ceiling in accor-
dance with “Appendix 1 Dimension Drawings’.
NB! If the air handling unit is not properly afxed, there
is a high risk of the air handling unit disengaging from its
attachment ttings and falling down. This constitutes
a risk of damaging materials and/or causing serious
personal injury.
NB! The attachment material will depend on the suppor-
ting base and the air handling unit and must be suitable
for properly supporting the unit’s weight of up to 302
kg on the supporting base. When mounting a ventilation
unit with a RC 1000 module (optional), the attachment
material must be able to properly support a weight of
392 kg.
The wall to which the unit is tted must have an even
surface. If the surface is too uneven, the tting of the
frame may be out of true. This may lead to leaks and an
increased noise level during operation of the unit.
It is recommended that the duct holes be drilled 10-15
mm larger than indicated on the drawings as this will
allow for subsequent insulation; will prevent direct
contact with the wall; and will allow for a vapour barrier
etc. to be restored.
A rubber diaphragm for the restoration of a functioning
vapour barrier is optionally available and can be delive-
red by Airmaster.
The duct holes in the wall must have an outward
downward gradient of 1-2% to prevent heavy rain from
entering the unit.
The holes for the roof ducts must be made oval to
be able to install the unit, see “Appendix 1 Dimension
drawings’.

8
Ø325mm
Ø426mm
1
3.
3.
2
3.
3.
3.
3.
AM 1000 HH
AM 1000 HV
AM 1000 VV
Ø325mm
The unit has to be mounted into a level, horizontal position.
1. Hold the wall-/ceiling bracket against the wall.
2. Mark all holes, top edge and left edge of wall-/
ceiling bracket on wall. Trial t the wall-/ceiling
bracket if necessary.
3. Mark the holes for the ducts according to
“Appendix 1 Dimension Drawings”.
4. Drill all marked holes.
The hole drilling, size of the holes, and the materials
used for tting depend on the wall-/ceiling material and
the unit.
5. Fit the wall-/ceiling bracket. Version 1, 2 or 1+2.
Wall ducts have to be drilled from both sides of the wall.
You have to install a duct reducer from Ø400 to Ø315.
This does NOT apply to the Airmaster Boomerain®
Ø315-1, Ø315-2 and Ø315-3 wall grilles!

9
3.3. Installation of the Air Handling Unit
The unit has to be mounted into a level, horizontal
position.
1. Lift the center section up to the wall bracket, using
appropriate lifting equipment.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
Avoid damaging the prole in the middle of the center
section.
2. Push the section against the wall bracket and
screw securely to the wall bracket using the bolts
provided.
3. Mark and drill the holes for the ceiling brackets.
The hole drilling, size of the holes, and materials used for
tting depend on the ceiling material and the unit.
4. Fasten the ceiling brackets to the ceiling.

10
10.
11.
7.
8.
5.
6.
5. Ensure that the section is horizontal.
6. Attach the section to the ceiling brackets, using
the provided screws.
7. Lift the left section using appropriate lifting
equipment to the center section.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
8. Push the section onto the bracket on the center
section.
9. Fasten the section to the center section. One bolt
comes preattached to the left section and four
screws are provided unattached with the sections.
10. Lift the right section to the center section using
appropriate lifting equipment.
When lifting the section, a protective underlay must be
placed beneath the section to prevent scratches to the
section. This underlay may for example be sturdy, clean
cardboard or equivalent.
11. Push the section onto the bracket on the center
section.
12. Fasten the section to the center section. One bolt
comes preattached to the right section and three
screws are provided unattached with the sections.