Airo X rt series User manual

PIATTAFORME AEREE SEMOVENTI

SELF-PROPELLED WORK-PLATFORMS

PLATES-FORMES DE TRAVAIL AUTOMOTRICES

SELBSTFAHRENDE HUBARBEITSBÜHNEN

PLATAFORMAS ELEVADORAS AUTOPROPULSADAS

ZELFRIJDENDE HOOGWERKERS

SJÄLVGÅENDE ARBETSPLATTFORMAR

SAMOKRETNE RADNE PLATFORME

ÖNHAJTÁSÚ MUNKAÁLLVÁN OK

„X_RT“ SERIES

X12 RTD X12 RTE X14 RTD X14 RTE

USE AND MAINTENANCE MANUAL

ENGLISH

ORIGINAL INSTRUCTIONS

AIRO is a division of TIGIEFFE SRL

Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -

℡ +39-0522-9 365 -  +39-0522-9 015

WEB: www.airo.it

076.20.UEM

201

Use and Maintenance Manual - X_RT Series Page 2

Revision date

Description of revision

10-2016

•First issue

12-2016

•Updated hydraulic diagram: eliminated solenoid valve EV11C

•Added final data model X14 RTD

03-2017

•

Updated images instructions emergency towing

11-2017 •Updated technical data for models X12 RTE and X14 RTE

2018-05 •Added / inserted on technical data sheets international system unit of measurement and US

unit of measurement.

•

Changed Name and Surname of CEO.

2019-07 •Updated procedure description of commissioning declaration in Italy.

•Updated images and procedure relating to the operation check and adjusting of the

hydraulic block (hydraulic block MOVECO)

¶ .3.

.3.8 ¶

¶ .3.9

Use and Maintenance Manual - X_RT Series Page 3

Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary

information for a correct use of the purchased machine. Therefore, you are advised to follow the instructions carefully and to read

the manual thoroughly. The manual should be kept in a suitable place where no damage can occur to it. The content of this manual

may be modified without prior notice and further obligations in order to add changes and improvements to the units already

delivered. No reproduction or translation may take place without the written permission of the owner.

Contents:

1. INTRODUCTION ............................................................................................................................................................................ 6

1.1 Legal aspects ............................................................................................................................................................................. 6

1.1.1 Delivery of the machine ........................................................................................................................................................... 6

1.1.2 Declaration of commissioning, first check, further periodical checks and transfers of ownership ........................................... 6

1.1.2.1 Declaration of commissioning and first check ...................................................................................................................... 6

1.1.2.2 Further periodical checks .....................................................................................................................................................

1.1.2.3 Transfers of ownership .........................................................................................................................................................

1.1.3 Operators training and information ..........................................................................................................................................

1.2 Tests carried out prior to delivery by the manufacturer ..............................................................................................................

1.3 Intended use ...............................................................................................................................................................................

1.3.1 Leaving at height ..................................................................................................................................................................... 8

1.4 Description of the machine ......................................................................................................................................................... 8

1.5 Control panels ............................................................................................................................................................................ 9

1.6 Drive power ................................................................................................................................................................................ 9

1. Machine life, demolition and decommissioning .......................................................................................................................... 9

1.8 Identification ............................................................................................................................................................................. 10

1.9 Location of main components................................................................................................................................................... 11

2. TECHNICAL FEATURES OF STANDARD MACHINES .............................................................................................................. 12

2.1 Model X12 RTD ........................................................................................................................................................................ 12

2.2 Model X12 RTE ........................................................................................................................................................................ 14

2.3 Model X14 RTD ........................................................................................................................................................................ 16

2.4 Model X14 RTE ........................................................................................................................................................................ 18

2.5 Vibrations and noise ................................................................................................................................................................. 20

3. SAFET PRECAUTIONS............................................................................................................................................................. 21

3.1 Personal protective equipment (PPE) ...................................................................................................................................... 21

3.2 General safety norms ............................................................................................................................................................... 21

3.3 Use instructions ........................................................................................................................................................................ 22

3.3.1 General .................................................................................................................................................................................. 22

3.3.2 Handling ................................................................................................................................................................................ 22

3.3.3 Operating procedures ............................................................................................................................................................ 24

3.3.4 Wind speed according to BEAUFORT SCALE ...................................................................................................................... 25

3.3.5 Pressure of the machine on ground and load-bearing capacity of ground ............................................................................ 26

3.3.6 High-tension lines .................................................................................................................................................................. 2

3.4 Hazardous situations and/or accidents ..................................................................................................................................... 2

4. INSTALLATION AND PRELIMINAR CHECKS ......................................................................................................................... 28

4.1 Becoming acquainted with the machine ................................................................................................................................... 28

4.2 Preliminary operation checks ................................................................................................................................................... 28

5. USE INSTRUCTIONS .................................................................................................................................................................. 29

5.1 Platform control panel .............................................................................................................................................................. 29

5.1.1 Drive and steering ................................................................................................................................................................. 31

5.1.2 Drive with operator on the ground ......................................................................................................................................... 32

5.1.3 Platform lifting/lowering ......................................................................................................................................................... 32

5.1.4 Manual extension of the platform .......................................................................................................................................... 33

5.1.5 Levelling outriggers control (OPTIONAL) .............................................................................................................................. 33

5.1.5.1 Levelling outriggers manual control (OPTIONAL) .............................................................................................................. 33

5.1.5.2 Levelling outriggers manual control(OPTIONAL) ............................................................................................................... 34

5.1.6 Other functions of the platform control panel. ........................................................................................................................ 34

5.1.6.1 Selection of electric/thermic propulsion (OPTIONAL)......................................................................................................... 34

5.1.6.2 Electric pump start/stop button (OPTIONAL) ..................................................................................................................... 34

Use and Maintenance Manual - X_RT Series Page 4

5.1.6.3 Heat engine start button (models” D”, “ED”, “B”, EB”) ........................................................................................................ 35

5.1.6.4 Manual horn ....................................................................................................................................................................... 35

5.1.6.5 Emergency stop button ..................................................................................................................................................... 35

5.1.6.6 Secondary safety system “S.A.F.E.” (OPTIONAL) ............................................................................................................. 35

5.1.6. Warning lights ..................................................................................................................................................................... 36

5.1.6.8 Enabled control panel green warning light (O) ................................................................................................................... 36

5.1.6.9 Sliding platform position green warning light (P - only for machines with sliding platform - NOT AVAILABLE) .................. 36

5.1.6.10 Flat battery red warning light (Q – only Electric and Electro/diesel models) ..................................................................... 36

5.1.6.11 Drive enable green warning light (R) ................................................................................................................................ 36

5.1.6.12 Danger red warning light (S) ............................................................................................................................................. 3

5.1.6.13 Lifting enable green warning light (T) ............................................................................................................................... 3

5.1.6.14 Overload red warning light (U) .......................................................................................................................................... 3

5.1.6.15 Diesel engine fault / low fuel red warning light (V) ............................................................................................................ 3

5.2 Ground control panel ................................................................................................................................................................ 38

5.2.1 On-off key and control panel selector (A) .............................................................................................................................. 39

5.2.2 Emergency STOP button (B) ................................................................................................................................................. 39

5.2.3 Diesel/electric drive power selector (C) ................................................................................................................................. 39

5.2.4 Heat motor start button (D) .................................................................................................................................................... 39

5.2.5 User interface display (E) ...................................................................................................................................................... 40

5.2.6 Battery charger warning light (F) ........................................................................................................................................... 40

5.2. Enabled control panel warning light (G) ................................................................................................................................ 40

5.2.8 Diesel engine warning lights (H-L-M-N) ................................................................................................................................. 40

5.2.9 Platform lifting/lowering lever (O) .......................................................................................................................................... 40

5.2.10 Movement alarm .................................................................................................................................................................. 40

5.3 Platform access ........................................................................................................................................................................ 41

5.4 Machine start-up ....................................................................................................................................................................... 41

5.4.1 Heat engine start-up .............................................................................................................................................................. 42

5.4.2 Starting the 230V single-phase electric pump (OPTIONAL) .................................................................................................. 42

5.4.3 Starting the 380V three-phase electric pump (OPTIONAL) ................................................................................................... 43

5.5 Machine stop ............................................................................................................................................................................ 44

5.5.1 Normal stop ........................................................................................................................................................................... 44

5.5.2 Emergency stop button ........................................................................................................................................................ 44

5.5.3 Diesel engine stop ................................................................................................................................................................. 44

5.5.4 Stopping the 380V three-phase or 230V single-phase electrical pump (optional) ................................................................. 45

5.6 Manual emergency lowering..................................................................................................................................................... 45

5.6.1 Manual emergency lowering: Standard control ..................................................................................................................... 45

5.6.1 Manual emergency lowering: Optional control with manual pump ........................................................................................ 46

5. Socket for electric tool connection (optional) ............................................................................................................................ 4

5.8 Fuel level and re-fuelling (models “ED”, “D”) ............................................................................................................................ 4

5.9 End of work .............................................................................................................................................................................. 48

6. HANDLING AND CARR ING ...................................................................................................................................................... 49

6.1 Handling ................................................................................................................................................................................... 49

6.2 Carrying .................................................................................................................................................................................... 50

6.2.1 Fold-down rails ...................................................................................................................................................................... 52

6.3 Emergency towing of the machine ........................................................................................................................................... 54

7. MAINTENANCE ........................................................................................................................................................................... 55

.1 Safety lock for maintenance operations ................................................................................................................................... 56

.2 Machine cleaning ..................................................................................................................................................................... 56

.3 General maintenance ............................................................................................................................................................... 5

.3.1 Various adjustments .............................................................................................................................................................. 58

.3.2 Greasing ................................................................................................................................................................................ 59

.3.3 Diesel Motor .......................................................................................................................................................................... 60

.3.4 Hydraulic circuit oil level check and change .......................................................................................................................... 61

.3.4.1 Biodegradable hydraulic oil (Optional) ................................................................................................................................ 62

.3.4.2 Emptying ............................................................................................................................................................................ 62

.3.4.3 Filters.................................................................................................................................................................................. 62

.3.4.4 Washing ............................................................................................................................................................................. 62

.3.4.5 Filling .................................................................................................................................................................................. 62

Use and Maintenance Manual - X_RT Series Page 5

.3.4.6 Commissioning / check ...................................................................................................................................................... 62

.3.4. Mix ...................................................................................................................................................................................... 63

.3.4.8 Micro-filtration ..................................................................................................................................................................... 63

.3.4.9 Disposal .............................................................................................................................................................................. 63

.3.4.10 Topping up ....................................................................................................................................................................... 63

.3.5 Hydraulic filter replacement ................................................................................................................................................... 64

.3.5.1 DISCHARGE FILTER ......................................................................................................................................................... 64

.3.5.2 Return filter ......................................................................................................................................................................... 64

.3.6 Air purging from oscillating axle locking cylinders ................................................................................................................. 65

.3. Pressure relief valve adjustment and operation check .......................................................................................................... 66

.3.8 Lifting circuit pressure relief valve adjustment ....................................................................................................................... 6

.3.9 Braking system efficiency check ............................................................................................................................................ 68

.3.10 Extendable platform clearance adjustment ......................................................................................................................... 69

.3.11 Inclinometer operation check............................................................................................................................................... 0

.3.12 Operation check and adjustment of platform overload controller ........................................................................................ 1

.3.13 Overload controller by-pass – ONLY FOR EMERGENCY OPERATIONS .......................................................................... 2

.3.14 Operation check of safety microswitches ............................................................................................................................ 3

.3.14.1 Microswitch M1 ................................................................................................................................................................. 3

.3.14.2 Microswitch M3 (OPTIONAL) ........................................................................................................................................... 3

.3.14.3 Microswitch M3 (OPTIONAL) ........................................................................................................................................... 3

.3.14.4 Sensors ST1A-ST1B-ST1C-ST1D (machines with levelling outriggers)........................................................................... 3

.3.14.5 STP1-STP2-STP3-STP4 Microswitches (machines with levelling outriggers) .................................................................. 4

.3.14.6 M13 microswitch (oscillating axle) .................................................................................................................................... 4

.3.15 Dead-man button efficiency check ...................................................................................................................................... 5

.4 Starter battery ........................................................................................................................................................................... 6

.4.1 Starter battery maintenance .................................................................................................................................................. 6

.4.2 Starter battery recharge ........................................................................................................................................................ 6

.5 “DRIVE” battery for models “RTE” and “RTED” ........................................................................................................................

.5.1 General instructions for DRIVE battery .................................................................................................................................

.5.2 DRIVE battery maintenance ..................................................................................................................................................

.5.3 DRIVE battery recharge ........................................................................................................................................................ 8

.5.4 Battery charger: fault report ................................................................................................................................................... 9

.5.5 Battery replacement .............................................................................................................................................................. 80

8 . MARKS AND CERTIFICATIONS ................................................................................................................................................. 81

9. PLATES AND STICKERS ............................................................................................................................................................ 82

10. CHECK REGISTER ...................................................................................................................................................................... 84

11. DECLARATION OF CONFORMIT EC FACSIMILE .................................................................................................................. 99

12. ELECTRIC DIAGRAM ................................................................................................................................................................ 103

12.1 ELECTRIC DIAGRAM X12 RTD – X14 RTD ....................................................................................................................... 103

12.2 ELECTRIC DIAGRAM X12 RTE – X14 RTE ........................................................................................................................ 110

13. H DRAULIC DIAGRAM X12 RTD – X14 RTD – X12 RTE – X14 RTE ..................................................................................... 117

Use and Maintenance Manual - X_RT Series Page 6

1. INTRODUCTION

This Use and Maintenance Manual provides general instructions concerning the complete range of machines indicated on the

cover. Therefore the description of their components, as well as control and safety systems, may include parts not present on Your

machine since supplied on request or not available. In order to keep pace with the technical development AIRO-Tigieffe s.r.l. reserves

the right to modify the product and/or the use and maintenance manual at any time without updating the units already delivered.

1.1 Legal aspects

1.1.1 Delivery of the machine

Within EU (European Union) member countries the machine is delivered complete with:

Use and Maintenance manual in your language

CE mark applied on the machine

Original EC Declaration of conformity

Guarantee certificate

Only for Italy:

Declaration of commissioning to INAIL

List of local INAIL departments

Declaration of internal testing

It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this, together with copies of

the documents certifying that the periodical checks have been carried out, must be kept on board in its suitable container. In the

event of a transfer of ownership the machine must always be provided with its use and maintenance manual.

1.1.2 Declaration of commissioning, first check, further periodical checks and transfers of ownership

The legal obligations of the owner of the machine vary according to the country of commissioning. It is therefore recommended to

inquiry about the procedures in force in your country from the boards responsible for industrial safety. This manual contains a final

section called "Check register" for a better filing of documents and recording of any modifications.

1.1.2.1 Declaration of commissioning and first check

In ITALY the owner of the Aerial Platform must notify the use of the machine to the local competent INAIL and submit it to

periodical compulsory checks. The first of such checks is performed by the INAIL within sixty days from a request being made. In

the event of such time passing without the inspection being made, the employer can call in the ASL (Local Health Unit) or qualified

public or private services. Subsequent checks are made by the already-mentioned parties within thirty days from a request being

made. In the event of such time passing without these checks being made, the employer can call in qualified public or private

services. The checks are on a payment basis and the employer (machine owner) will be charged for them. For these checks, the

territorial inspection boards (ASL/USL or ARPA) and INAIL can be supported by qualified public or private services. The qualified

private institutes acquire the qualification of responsibles of the public service and refer directly to the public structure that controls

this function.

To declare the commissioning of the machine in Italy, send the form that is supplied together with other documents upon machine

delivery, by registered letter with advice of receipt.

The INAIL will assign a serial number when the First Check is performed before completing the “technical identification sheet” on

which it indicates only the details obtained from the already-operating machine or obtainable from the instruction manual. Such

document shall form an integral part of the machine documentation.

Use and Maintenance Manual - X_RT Series Page 7

1.1.2.2 Further periodical checks

Yearly checks are compulsory. In Italy it is necessary that the owner of the Aerial Platform must apply for a periodical check by

sending a registered letter to the local competent inspection board (ASL/USL or ARPA or other qualified public or private services)

at least twenty days before the expiry of the year from the last check.

NB: If a machine without a valid control document should be moved in an area outside the competence of the usual inspection

board, the owner of the machine must ask the inspection board, competent for the new territory where the machine is to be used,

for the annual check.

1.1.2.3 Transfers of ownership

In case of transfer of ownership (in Italy) the new owner of the Aerial Platform must notify the ownership of the machine to the local

competent inspection board (ASL/USL or ARPA or other qualified public or private services) by enclosing a copy of:

Declaration of conformity issued by the manufacturer.

Declaration of commissioning carried out by the first owner.

1.1.3 Operators training and information

The employer must ensure that the workers appointed to use the equipment are adequately and specifically trained so they are

able to use the Mobile Elevating Work Platform in a proper and safe way and also avoid the risks caused by other people.

1.2 Tests carried out prior to delivery by the manufacturer

Before being placed on the market, each MEWP undergoes the following tests:

Braking test

Overload test

Operating test

1.3 Intended use

The machine described in this use and maintenance manual is a self-propelled elevating work platform intended for lifting persons

and materials (equipment and work materials) in order to carry out maintenance, installation, cleaning, painting, de-painting, sand-

blasting, welding operations, etc.

The max. capacity allowed (which varies according to the model – see paragraph “Technical features”) is divided as follows:

80 Kg for each person on board.

40 Kg for equipment.

Any remaining load is represented by the work materials.

In any case NEVER exceed the maximum capacity allowed as indicated in paragraph "Technical features”. Persons, tools and work

materials can be loaded on the platform only from the access position (platform lowered). It is absolutely forbidden to load persons,

tools and work materials on the platform when it is not in access position.

All loads must be positioned inside the platform. Do not lift loads (even if complying with the maximum capacity allowed) hanging

from the platform or lifting structure.

Do not carry large-sized panels since they increase the resistance to wind force thus causing the machine to overturn.

While the machine is being displaced with lifted platform, no horizontal loads can be loaded onto the platform (operators on board

are not allowed to pull wires or ropes, etc.).

An overload controller stops the operation of the machine if the load on the platform exceeds by 30% approx. the nominal load (see

chapter "General use rules”) and platform is lifted.

The machine cannot be used in areas where road vehicles operate. Always surround the working area by means of suitable signs

when the machine is used in public areas.

Do not use the machine to tow trucks or other vehicles.

All types of machine use other than those for which it was designed must be approved in writing by the machine manufacturer

following a specific request on the part of the user.

Use and Maintenance Manual - X_RT Series Page 8

Do not use the machine for purposes other than those for which it was designed, except after making a

request and having obtained written permission in this sense from the manufacturer

1.3.1 Leaving at height

The work elevating platforms are not designed by taking into account the risks of the “leaving at height” because the only access

position considered is when the platform is completely lowered. For this reason this activity is formally forbidden.

However, there are exceptional conditions in which the operator needs to access or leave the work platform not in the access

position. This activity is normally defined as “leaving at height”.

The risks connected to the “leaving at height” do not depend exclusively on the PLE (work elevating platform) characteristics; a

specific risk analysis carried out by the employer can authorize this specific use by taking into account:

The working environment characteristics;

The absolute prohibition to consider the work platform as an anchoring point for people working outdoors;

The use of the machine at XX% of its performances to avoid that additional forces created by a specific operation or

bending of the structure move away the access zone from the unloading zone. Provide for some tests in order to define

these limitations;

Provide for a specific evacuation procedure in case of emergency (for example: an operator always on the platform, one at

the ground control panel while a third operator leaves the lifted platform );

Provide for a specific training of the staff both as operator and transported staff;

Equip the unloading zone with all the devices that are necessary to avoid the risk of fall of the staff that accesses/leaves

the platform.

What said above is not a formal authorization of the manufacturer for the “leaving at height”, but it wants to supply information to

the employer - who is fully responsible for that - which can be useful for the planning of this exceptional activity.

1.4 Description of the machine

The machine described in this use and maintenance manual is a Mobile Elevating Work Platform equipped with:

Motorised chassis equipped with wheels and, on request, with levelling outriggers (optional).

Vertical scissor lifting structure operated by one or more hydraulic cylinders (the number of cylinders varies according to

machine model)

Operator platform with manual slide-out extension deck (the max. capacity varies according to the model - see chapter "Technical

features")

The chassis is motorised to allow the machine to move (see "General use instructions"). On 2 wheel drive models the chassis is

equipped with two rear driving wheels and two front idle steering wheels. On 4 wheel drive models the chassis is equipped with two

rear driving wheels and two front driving and steering wheels. All driving wheels are equipped with hydraulic parking brakes,

positive logic type (when drive controls are released brakes are automatically activated). On request the machine may be equipped

with levelling outriggers to operate on inclined grounds (but sufficiently firm). Even in this case the machine is enough steady to

operate on horizontal and sufficiently firm grounds and the platform can be lifted with the chassis resting on the four puncture-proof

tires without using the levelling outriggers. These must be used when operating on uneven but sufficiently firm grounds. The

levelling outriggers are controlled from the platform control panel, where machine levelling and operations in progress can be

checked by means of a spirit level. There is also a device (inclinometer) that disables the platform lifting and lowering in case of

imperfect levelling.

The hydraulic cylinders which move the articulated structure and the outriggers are provided with solenoid valves or safety valves

directly flanged on the same. This enables the machine to be held in position also in the event of an accidental breaking of the

supply pipe.

The platform, which can be manually extended from the front side, is equipped with rails and toe-boards of a prescribed height (the height of the

rails is ≥1100 mm; the height of the toe-boards is ≥150 mm, the entrance area has a toe-board of at least ≥100 mm).

When no motive power is available, the manual emergency lowering can be controlled manually by means of the knob indicated by

the instructions plates.

The capacity on the platform does not change depending on the position of the extension deck.

Use and Maintenance Manual - X_RT Series Page 9

1.5 Control panels

The machine is equipped with two control panels:

On the platform for normal use of the machine.

On the chassis is fitted with the emergency controls to lower or stop the platform and the emergency stop button, a key-

selector to select the control panel and to start the machine.

1.6 Drive power

The machines can be powered by:

An electric-hydraulic system composed of rechargeable accumulators and electrical pump (models “RTE”).

Diesel Engine (models "RTD").

In any case both the hydraulic and the electric systems are equipped with all necessary protections (see electric and hydraulic

circuit diagrams annexed to this manual).

1.7 Machine life, demolition and decommissioning

The machine has been designed to last for 10 years in normal operating environments, if properly used and serviced. Within this

period, the manufacturer must carry out a complete inspection/overhaul.

If disposal of the unit is necessary, comply with current local regulations.

In Italy, the demolition/decommissioning must be notified to the local ASL / USL or ARPA.

The machine consists mainly of metal parts which are easy to be identified (steel for the most parts, and aluminium for the

hydraulic blocks); thus, we can state that the machine can be recycled at 90%.

European standards and those transposed by t

he member countries relating to respect for the environment

and the disposal of wastes envisage heavy administrative and penal fines in case of infringement.

In case of demolition/decommissioning, carefully keep to the provisions of applicable regulations,

especially as regards materials such as hydraulic oil and batteries.

Use and Maintenance Manual - X_RT Series Page 10

1.8 Identification

In order to identify the machine, when spare parts and service are required, always mention the information given in the serial

number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as

soon as possible. In order to identify the machine when no plate is available the serial number is also stamped on the chassis. To

locate the plate and the stamp of the serial number, see the following picture. It is recommended to copy such data in the following

boxes.

MODEL: _________________ CHASSIS: __________________ EAR: __________________

Fig. 1

SFXXXXXXX

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