Airo XL Series User manual

PIATTAFORME AEREE SEMOVENTI
SELF-PROPELLED WORK-PLATFORMS
PLATEFORMES DE TRAVAIL AUTOMOTRICES
SELBSTFAHRENDE HUBARBEITSBÜHNEN
PLATAFORMAS ELEVADORAS AUTOPROPULSADAS
ZELFRIJDENDE HOOGWERKERS
SJÄLVGÅENDE ARBETSPLATTFORMAR
SAMOKRETNE RADNE PLATFORME
ÖNHAJTÁSÚ MUNKAÁLLVÁNYOK
„XL “SERIES
XL11 XL14 XL16 XL19
USER'S MANUAL
ENGLISH TRANSLATION OF THE ORIGINAL USER MANUAL
AIRO is a division of TIGIEFFE SRL
Via Villasuperiore, 82 - 42045 Luzzara (RE) ITALY -
[phone] -[phone]
WEB: www.airo.it
027.20.UEM-EN
2017-02

User's Manual – XL Series
Page 2
Review date
Modifications Log
01-2010
Update to the new Machine Directive 2006/42/EC.
Model name update.
11-2010
Biodegradable oil instructions introduced.
Temperatures and oil list updated.
05-2011
Amended information on “Commissioning and first inspection, subsequent inspections and
title transfer report”.
Additions to the Technical Data: “Total quantity of battery electrolyte”
Corrected "Max. power" diesel engine and inserted "Adjusted Power"
08-2011
Further to replacement the 48V-12V converter of XL E installations, some diagrams and
electrical wiring have been upgraded and moved to the second part of the manual.
04-2012
Parking brakes removed from electric versions XL16 and E16 XXL; descriptions and electric
diagrams upgraded.
08-2012
"Maximum load with stabilizer" has been added to the technical specifications.
11-2012
Parking brakes removed from electric versions XL19 E; descriptions and an electric diagram
changed.
07-2013
The new model XL14 E 6P has been added.
2013-10
Details added to the instructions on harness anchoring points
2014-09
Added information on the maximum manual forces.
Changed name CEO.
2015-01
EC Statement of Compliance updated
Additional instructions on hand position have been added.
2015-10
The list of recommended hydraulic oils was updated.
A paragraph was added stating strictly original spare parts should be used or alternatively
the approval of the manufacturer should priory obtained.
The whole paragraph “Deboarding the platform off the ground ”is new.
The activation procedure for the battery charger has been updated.
2015-12
Electric connections changed (the SPI was replaced).
2017-02
A new load control system has been installed and additions have been made in the manual.

User's Manual – XL Series
Page 3
Tigieffe thanks you for purchasing a product of its range, and invites you to read this manual. Here you can find all the necessary
information for a correct use of the purchased machine; therefore, you are advised to follow the instructions carefully and to read
the manual thoroughly. The manual should be kept in a suitable place where no damage can occur to it. The contents of this
manual may be modified as a result of any change or improvement done by the manufacturer. This will involve no prior notice and
no other obligations of the manufacturer to make any upgrade, change, or improvement of the units already in the market. The
reproduction or translation of the whole manual or parts thereof is strictly forbidden without prior written approval of the owner.
Contents:
1. INTRODUCTION ............................................................................................................................................................................6
1.1 Legal mentions........................................................................................................................................................................... 6
1.1.1. Handover of deliveries............................................................................................................................................................ 6
1.1.2. Statements of successful commissioning, first installation test, periodical functional tests and property transfers............... 6
1.1.1.1 Statements of successful commissioning, and first installation test. ................................................................................... 6
1.1.1.2 Periodical Functional Tests. ................................................................................................................................................. 7
1.1.1.3 Transfers of ownership......................................................................................................................................................... 7
1.1.3. Operators training and information......................................................................................................................................... 7
1.2 Tests performed before delivery................................................................................................................................................. 7
1.3 Intended use............................................................................................................................................................................... 7
1.4 Unboarding the platform off the ground...................................................................................................................................... 8
1.5 Description of the machine......................................................................................................................................................... 8
1.6 Operator's Stations..................................................................................................................................................................... 9
1.7 Power supply.............................................................................................................................................................................. 9
1.8 Machine life, decommissioning and disposal. ........................................................................................................................... 9
1.9 Identification ............................................................................................................................................................................. 10
1.10 Location of main components................................................................................................................................................. 11
2. TECHNICAL FEATURES OF THE STANDARD MACHINES .....................................................................................................12
2.1 Model XL11 E........................................................................................................................................................................... 12
2.2 Model XL14 E........................................................................................................................................................................... 14
2.3 Model XL14 E 6P ..................................................................................................................................................................... 16
2.4 Model XXL14 E. ....................................................................................................................................................................... 18
2.5 Model XL14 RTD...................................................................................................................................................................... 20
2.6 Model XL16 E........................................................................................................................................................................... 22
2.7 Model XXL16 E ........................................................................................................................................................................ 24
2.8 Model XL16 RTD...................................................................................................................................................................... 26
2.9 Model XL19 E........................................................................................................................................................................... 28
2.10 Model XL19 RTD.................................................................................................................................................................... 30
2.11 Vibrations and noise............................................................................................................................................................... 32
3. SAFETY SIGNS ...........................................................................................................................................................................33
3.1 Personal protection devices (PPE)........................................................................................................................................... 33
3.2 General safety norms............................................................................................................................................................... 33
3.3 General..................................................................................................................................................................................... 34
3.3.1. Operating tips and instructions............................................................................................................................................. 34
3.3.2. Handling............................................................................................................................................................................... 34
3.3.3. Operating procedures........................................................................................................................................................... 36
3.3.4. Wind speed according to BEAUFORT SCALE..................................................................................................................... 37
3.3.5. Ground Pressure and load-bearing capacity ....................................................................................................................... 38
3.3.6. High-voltage lines................................................................................................................................................................. 39
3.4 Hazardous situations and/or accidents..................................................................................................................................... 39
4. INSTALLATION AND PRELIMINARY CHECKS.........................................................................................................................40
4.1 Familiarizing with the machine. ................................................................................................................................................ 40
4.2 Preliminary controls.................................................................................................................................................................. 40
5. USE INSTRUCTIONS ..................................................................................................................................................................41
5.1 Platform control panel .............................................................................................................................................................. 41
5.1.1. Travelling and steering . ....................................................................................................................................................... 43

User's Manual – XL Series
Page 4
5.1.2. Drive with operator on the ground........................................................................................................................................ 44
5.1.3. Platform positioning.............................................................................................................................................................. 44
5.1.3.1 Platform Lifting / Lowering.................................................................................................................................................. 44
5.1.3.2 Platform extraction/retraction (optional).............................................................................................................................. 45
5.1.3.3 Sliding platform extraction/retraction (optional) .................................................................................................................. 45
5.1.3.4 Extension deck extraction/retraction (optional)................................................................................................................... 45
5.1.4. Levelling outriggers control (OPTIONAL)............................................................................................................................. 46
5.1.4.1 Levelling outriggers manual control (OPTIONAL) .............................................................................................................. 46
5.1.4.2 Levelling outriggers automatic control (OPTIONAL) .......................................................................................................... 46
5.1.5. Other functions of the platform control panel........................................................................................................................ 47
5.1.5.1 Selection of electric or gasoline/diesel power..................................................................................................................... 47
5.1.5.2 Electrical pump start/stop button (OPTIONAL)................................................................................................................... 47
5.1.5.3 Heat engine starting switch (models ”D”, “ED”, “B”, EB”). ................................................................................................... 47
5.1.5.4 Manual horn ....................................................................................................................................................................... 47
5.1.5.5 Emergency stop button ...................................................................................................................................................... 47
5.1.5.6 Warning lights..................................................................................................................................................................... 48
5.1.5.7 Green pilot (O) on the control panel enabled ..................................................................................................................... 48
5.1.5.8 Sliding platform position green warning light (P - only for machines with sliding platform)................................................. 48
5.1.5.9 Flat battery red warning light (Q – only Electric and Electro/diesel models)....................................................................... 48
5.1.5.10 Drive enable green warning light (R)................................................................................................................................ 48
5.1.5.11 Danger red warning light (S)............................................................................................................................................. 49
5.1.5.12 Lifting enable green warning light (T) ............................................................................................................................... 49
5.1.5.13 Overload red warning light (U).......................................................................................................................................... 49
5.1.5.14 Diesel engine fault / low fuel red warning light (V)............................................................................................................ 49
5.2 Ground control panel and electric control unit.......................................................................................................................... 50
5.3.1. On-off key and control panel selector (A)............................................................................................................................. 51
5.3.2. Emergency stop button (B)................................................................................................................................................... 51
5.3.3. Diesel/electric power selector (C)........................................................................................................................................ 51
5.3.4. Gasoline engine switch (D)................................................................................................................................................... 51
5.3.5. User interface display (E)..................................................................................................................................................... 52
5.3.6. Battery charger warning light (F).......................................................................................................................................... 52
5.3.7. Enabled control panel warning light (G) ............................................................................................................................... 52
5.3.8. Diesel engine warning lights (G-H-L-M-N)............................................................................................................................ 52
5.3.9. Platform control levers (O-P-Q-R) ........................................................................................................................................ 52
5.4 Boarding the platform............................................................................................................................................................... 53
5.5 Machine start-up....................................................................................................................................................................... 53
5.5.1. Heat engine start-up............................................................................................................................................................. 54
5.5.2. Starting the 230V single-phase electric pump (OPTIONAL)................................................................................................. 54
5.5.3. Starter for the 3-phase electric pump (OPTIONAL).............................................................................................................. 55
5.6 Stopping the machine............................................................................................................................................................... 56
5.6.1. Normal stop.......................................................................................................................................................................... 56
5.6.2. Emergency stop button ........................................................................................................................................................ 56
5.6.3. Stopping the diesel engine................................................................................................................................................... 56
5.6.4. Stopper of the 380V three-phase or 230V single-phase electrical pump (optional) ............................................................. 57
5.7 Emergency manual pump ........................................................................................................................................................ 57
5.7.1. Platform emergency descent................................................................................................................................................ 58
5.7.2. Other emergency operations................................................................................................................................................ 58
5.8 Socket for electric tool connection (optional)............................................................................................................................ 59
5.9 Fuel level and re-fuelling (models “ED”, “D”)............................................................................................................................. 59
5.10 End of a work day................................................................................................................................................................... 60
6. HANDLING AND TRANSPORTATION........................................................................................................................................61
6.1 Handling................................................................................................................................................................................... 61
6.2 Transportation. ......................................................................................................................................................................... 62
6.2.1. Fold-down rails..................................................................................................................................................................... 64
6.3 Emergency tow-away of the machine....................................................................................................................................... 65
7. MAINTENANCE ...........................................................................................................................................................................66
7.1 Safety lock for maintenance operations ................................................................................................................................... 67
7.2 Machine cleaning ..................................................................................................................................................................... 67

User's Manual – XL Series
Page 5
7.3 General maintenance............................................................................................................................................................... 68
7.3.1. Adjustments.......................................................................................................................................................................... 69
7.3.2. Greasing............................................................................................................................................................................... 70
7.3.3. Checking and changing the hydraulic oil.............................................................................................................................. 71
7.3.3.1 Hydraulic bio-oil (optional).................................................................................................................................................. 72
7.3.3.2 Emptying ............................................................................................................................................................................ 72
7.3.3.3 Filters.................................................................................................................................................................................. 72
7.3.3.4 Washing ............................................................................................................................................................................. 72
7.3.3.5 Filling.................................................................................................................................................................................. 72
7.3.3.6 Commissioning / check ...................................................................................................................................................... 72
7.3.3.7 Mixing................................................................................................................................................................................. 73
7.3.3.8 Micro-filtration..................................................................................................................................................................... 73
7.3.3.9 Disposal.............................................................................................................................................................................. 73
7.3.3.10 Topping up ....................................................................................................................................................................... 73
7.3.4. Hydraulic filter replacement.................................................................................................................................................. 74
7.3.4.1 Suction filters...................................................................................................................................................................... 74
7.3.4.2 Return filters (XXL14 D - XL14 RTD - XL16 E – XL16 RTD - XL19 E – XL19 RTD)........................................................... 75
7.3.5. Drive reduction gear oil level check and change.................................................................................................................. 76
7.3.5.1 Checks in the use of synthetic biodegradable oil in the main reduction gears ................................................................... 76
7.3.6. Air purging from oscillating axle locking cylinders ................................................................................................................ 77
7.3.7. Pressure relief valve adjustment and operation check......................................................................................................... 78
7.3.8. Lifting circuit pressure relief valve adjustment...................................................................................................................... 79
7.3.9. Braking system efficiency check........................................................................................................................................... 80
7.3.10. Slide-out extension deck clearance adjustment ................................................................................................................. 81
7.3.11. Inclinometer operation check.............................................................................................................................................. 82
7.3.12. Operation check and adjustment of platform overload controller. ...................................................................................... 83
7.3.13. Overload controller by-pass – ONLY FOR EMERGENCY OPERATIONS......................................................................... 85
7.3.14. Operation check of safety microswitches ........................................................................................................................... 86
7.3.14.1 Microswitch M1................................................................................................................................................................. 86
7.3.14.2 Microswitch M1S (if available).......................................................................................................................................... 86
7.3.14.3 Microswitch M3 (OPTIONAL) ........................................................................................................................................... 86
7.3.14.4 Microswitches M5A-M5B (if available).............................................................................................................................. 86
7.3.14.5 Microswitch M5A-M5B for machines with sliding platform................................................................................................ 86
7.3.14.6 Microswitches M5A and M5B for machines with dual slide-out extension deck (if available)........................................... 87
7.3.14.7 Microswitches ST1A-ST1B-ST1C-ST1D (machines with levelling outriggers) ................................................................. 87
7.3.14.8 Microswitches STP1-STP2-STP3-STP4 (machines with levelling outriggers).................................................................. 87
7.3.15. Dead-man safety system operation check ......................................................................................................................... 88
7.3.15.1 Dead-man detector pedal................................................................................................................................................. 88
7.3.15.2 Dead-man Button ............................................................................................................................................................. 88
7.4 Starter battery........................................................................................................................................................................... 89
7.4.1. Starter battery models “D“ ”ED”............................................................................................................................................ 89
7.4.2. Starter type battery for models “E”........................................................................................................................................ 89
7.4.3. Starter battery maintenance................................................................................................................................................. 89
7.4.4. Starter battery recharge ....................................................................................................................................................... 89
7.5 “DRIVE ”battery for models “E ”and “ED”................................................................................................................................. 90
7.5.1. General instructions for the MAIN DRIVE BATTERY........................................................................................................... 90
7.5.2. DRIVE battery recharge. ...................................................................................................................................................... 90
7.5.3. DRIVE battery recharge. ...................................................................................................................................................... 91
7.5.4. Battery charger trouble-shooting .......................................................................................................................................... 92
7.5.5. Battery replacement ............................................................................................................................................................. 92
8.MARKS AND CERTIFICATIONS.................................................................................................................................................94
9. PLATES AND STICKERS............................................................................................................................................................95
10. CONTROL LEDGER....................................................................................................................................................................98
11. HYDRAULIC DIAGRAM - STANDARD MACHINES .................................................................................................................115
12. WIRING DIAGRAM ....................................................................................................................................................................125
13. CE DECLARATION OF CONFORMITY.....................................................................................................................................137

User's Manual – XL Series
Page 6
1. INTRODUCTION
This Use and Maintenance Manual provides general instructions concerning the complete range of machines indicated on the
cover. Therefore the description of their components, as well as control and safety systems, may include parts not present on Your
machine since supplied on request or not available. In order to keep pace with the technical development, AIRO-Tigieffe s.r.l.
reserves itself the right to modify the product and/or the user's manuals as needed and without any obligation to prior updates of
already existing manuals.
1.1 Legal mentions
1.1.1.Handover of deliveries
Within EU (European Union) member countries the machine is delivered complete with:
Use and Maintenance manual in your language
CE mark applied on the machine
EC Statement of Compliance
Warranty certificate
If the machine is destined for Italy the following additional documents will be available:
Notification to INAIL (Italian Health Insurance Company) of successful commissioning.
List of local INAIL departments
Statement of in-house testing
It is to be noted that the Use and Maintenance Manual is an integral part of the machine and a copy of this, together with copies of
the documents certifying that the periodical checks have been carried out, must be kept on board in its suitable container. Should
you sell, lease or elsehow transfer the ownership the machine, make sure that a copy of the manual is handed over with the
machine.
1.1.2.Statements of successful commissioning, first installation test, periodical functional tests and
property transfers.
The legal obligations of the owner of the machine vary according to the country of commissioning. It is therefore recommended to
inquire about the procedures in force in your country from the boards responsible for industrial safety. This manual contains a final
section called "Check register" for a better filing of documents and recording of any modifications.
1.1.1.1 Statements of successful commissioning, and first installation test.
In ITALY the owner of the Aerial Platform must notify the user of the machine to the local competent INAIL and submit it to
periodical compulsory checks. The first of such checks is performed by the INAIL within sixty days from a request being made. In
the event of such time passing without the inspection being made, the employer can call in the ASL (Local Health Unit) or qualified
public or private services. Subsequent checks are made by the already-mentioned parties within thirty days from a request being
made. In the event of such time passing without these checks being made, the employer can call in qualified public or private
services. The employer (machine owner) is to bear all costs of the aforementioned checkups and tests. The local inspection
Authorities (ASL/USL, ARPA and INAIL) may appoint any other qualified public or private service to carry out the test. In this case,
the appointed private Authorities will act on behalf of Inail (State Authority) by the same powers and qualification of the latter.
Italian Customers using the machine in Italy: please notify successful commissioning of the machine to the competent INAIL
department using the special form found with the other delivery documents and send it by registered letter with bill of receipt.
INAIL will assign the machine a serial number and fill out a “Technical Data Sheet ”on the day of the first installation test. The Data
Sheet will exclusively contain the main details of the equipment as-is that will be checked off against the information contained in
the instruction manual. The “Technical Data Sheet ”will form an integral part of the machine.

User's Manual – XL Series
Page 7
1.1.1.2 Periodical Functional Tests.
Yearly overhauls are compulsory. In Italy, the owners of an Aerial Platform must apply for a periodical check by sending a
registered letter to the local competent inspection board (ASL/USL or other qualified public or private services) at least twenty days
before the expiry of the year from the last check.
PLEASE NOTE: If a machine without a valid control document should be moved into an area outside the competence of the usual
inspection board, the owner of the machine must ask the inspection board, competent for the new territory where the machine is to
be used, for the annual check.
1.1.1.3 Transfers of ownership
If the machine is transferred in Italy, the new owner is to notify the ownership of the machine to the local competent Authorities
(ASL/USL or other qualified public or private services) by supplying a copy of:
Declaration of conformity issued by the manufacturer.
Statements of successful commissioning carried out by the first owner.
1.1.3.Operators training and information.
The employer must ensure that the workers appointed to use the equipment are adequately and specifically trained so they are
able to use the Mobile Elevating Work Platform in a proper and safe way and also avoid the risks caused by other people.
1.2 Tests performed before delivery.
Before being placed on the market, each MEWP undergoes the following tests:
Braking test
Overload test
Operating test
1.3 Intended use
The machine described in this use and maintenance manual is a self-propelled aerial platform intended for lifting persons and
materials (equipment and work materials) in order to carry out maintenance, installation, cleaning, painting, de-painting, sand-
blasting, welding operations, etc.
The max. capacity allowed (which varies according to the model – see paragraph “Technical features”) is divided as follows:
80 Kg for each person on board
40 Kg for equipment
any remaining load is represented by the material being worked.
In any case NEVER exceed the maximum capacity allowed as indicated in paragraph "Technical features”. Persons, tools and work
materials can be loaded on the platform only from the initial boarding position (platform lowered). It is absolutely forbidden to load
persons, tools and work materials on the platform when it is not in the boarding position.
All loads must be positioned inside the platform. Do not lift loads (even if complying with the maximum capacity allowed) hanging
from the platform or lifting structure.
Do not carry large-sized panels since they increase the resistance to wind force thus causing the machine to overturn.
Do not load anything on the platform while the platform is up and the machine travels (operators on board are not allowed to pull
wires or ropes, etc.).
An overload controller stops the operation of the machine if the load on the platform exceeds by 30% approx. the nominal load (see
chapter "General use rules”) and platform is lifted.
The machine cannot be used in areas where road vehicles operate. Always surround the working area by means of suitable signs
when the machine is used in public areas.
Do not use the machine to tow trucks or other vehicles.
Any other use different than those for which it was designed must be approved in writing by the manufacturer following a specific
request on the part of the user.

User's Manual – XL Series
Page 8
Do not use the machine for purposes other than those for which it was designed, except after making a
request and having obtained written permission in this sense from the manufacturer.
1.4 Unboarding the platform off the ground
The risk of deboarding the Aerial Work Platform when the platform is off the ground has not been accounted in our design safety
because the only possible deboarding configuration is the one with the platform completely lowered on ground. For this reason
deboarding or leaving a raised platform is absolutely prohibited.
However, operators do happen to incur certain situations where they need to leave or access the platform in different positions than
the initial boarding one. These situations are commonly referred to as “Deboarding the platform off the ground”.
The risks relative to “deboarding a platform off the ground ”depend on the configuration of the platform, but also from the risk
assessment analysis carried out by the employer before authorizing any such condition. However, the following circumstances
should always be taken in due account;
site/area characteristics;
use of the machine as an anchoring point for other operators and other applications, which should be prevented and never
be possible for no reasons;
use of the machine at xx% of the its performance to prevent additional stress resulting from specific operations, or flexural
bending of the chassis which may force the platform away from the landing area. In this case, it is recommendable to
perform a few trials and define these limit conditions;
implementation of a special emergency evacuation procedure (for instance having a man on the platform; another one at
the control station on ground, while a third one leaves a raised platform);
administration of extensive training of the persons involved (both operators and passengers);
installation of all implements needed at the point of deboarding to prevent falling of the persons leaving the platform.
This paragraph should not be interpreted as a formal approval by the manufacturer to deboard the platform off-the-ground, which
remains a strictly prohibited action. The Employer is the ultimate person responsible for making any such decision and this
paragraph is merely meant to supply additional informations and help.
1.5 Description of the machine
The machine described in this use and maintenance manual is a Mobile Elevating Work Platform equipped with:
Motorised chassis equipped with wheels and, on request, with levelling outriggers (optional);
Vertical lifting structure, scissors type, activated by one or several hydraulic cylinders (the number of cylinders depends on the
model of the machine);
Operator platform which can be of two types (the max. capacity varies according to the model - see chapter "Technical
features”):
oManual extension in both directions.
oHydraulic extension in both directions.
The chassis is motorised to allow the machine to move (see "General use instructions"). On 2 wheel drive models the chassis is
equipped with two rear driving wheels and two front idle steering wheels. On 4 wheel drive models the chassis is equipped with two
rear driving wheels and two front driving and steering wheels. All driving wheels are equipped with hydraulic parking brakes,
positive logic type (when drive controls are released brakes are automatically activated). On request the machine may be equipped
with levelling outriggers to operate on inclined grounds (but sufficiently firm). Even in this case the machine is steady enough to
operate on horizontal and sufficiently firm grounds and the platform can be lifted with the chassis resting on the four puncture-proof
tires without using the levelling outriggers. These must be used when operating on uneven but sufficiently firm grounds. The
levelling outriggers are controlled from the platform control panel, where machine levelling and operations in progress can be
checked by means of a spirit level. The machine is also equipped with an inclinometer, a device that stops lifting in the event that
the platform is lifted at a height from the ground, which varies from model to model (the stability limits of each model are indicated
in paragraph "Technical Features").
The hydraulic cylinders which move the articulated structure and the levelling outriggers are provided with solenoid valves or safety
valves directly flanged on the same. This enables the machine to be held in position also in the event of an accidental breaking of
the supply pipe.
The platform can be of two types:
The fixed platform is fitted with two manual slide-out extension decks which extend the operator’s work surface.

User's Manual – XL Series
Page 9
The fixed platform is fitted with two hydraulic slide-out extension decks which extend the operator’s work surface.
The platform is equipped with guardrails and toe-boards of a predefined height (the height of the guardrail is 1100 mm; the height
of the toe-boards is 150 mm).
When no motive power is available, the manual emergency lowering can be controlled by means of the manual pump and knob
indicated by the instruction plates.
1.6 Operator's Stations
The machine is equipped with two operator stations:
On the platform for normal use of the machine
On the chassis you can find: the emergency controls to lower or stop the platform and the emergency stop button, a key-
selector to select the control panel and to start the machine.
1.7 Power supply
The machines can be powered by:
An electric-hydraulic system composed of rechargeable batteries and electrical pump;
An engine (diesel engine models are identified by the abbreviation “D”; gasoline engine models are identified by the
abbreviation “B”);
A combination-power system (Electric/Diesel models are identified by the abbreviation “ED”; Combi models with
electric/gasoline power are identified by the abbreviation “EB”).
In any case, both the hydraulic and the electric systems are equipped with all necessary protections (see wiring and hydraulic
circuit diagrams annexed to this manual).
1.8 Machine life, decommissioning and disposal.
The machine has been designed to last for 10 years in normal operating environments, if properly used and serviced. Within this
period, the manufacturer must carry out a complete inspection/overhaul.
If the disposal of the unit is necessary, comply with current local regulations.
In Italy, the demolition/decommissioning must be notified to the local ASL / USL or ARPA.
The machine consists mainly of metal parts which are easy to be identified (steel for the most parts, and aluminium for the
hydraulic blocks); thus, we can state that the machine can be recycled at 90%.
European standards and those transposed by the member countries relating to respect for the environment
and the disposal of wastes envisage heavy administrative and penal fines in case of infringement.
In case of demolition/decommissioning, carefully keep to the provisions of applicable regulations,
especially as regards materials such as hydraulic oil and batteries.

User's Manual – XL Series
Page 10
1.9 Identification
In order to identify the machine, when spare parts and service are required, always mention the information given in the serial
number plate. Should this plate (as well as the various stickers applied on the machine) be lost or illegible, it is to be replaced as
soon as possible. In order to identify the a machine without a plate or a label, please check the production number punched
underneath the chassis. To locate the plate and the stamp of the serial number, see the following picture. It is recommended to
copy such data in the following boxes.
MODEL: _________________
CHASSIS: __________________
YEAR: __________________
Fig. 1

User's Manual – XL Series
Page 11
1.10 Location of main components
The picture shows the machine and
its own components.
1) Control panel
2) Switchboard (on-ground control
panel);
3) Hydraulic power unit;
4) Hydraulic drive engines;
5) Drive control hydraulic
assembly (drive plate)
6) 230V plug (optional)
7) Spirit level (standard for
models with levelling
outriggers; optional for the
other models) for visual check
of machine levelling
8) Lifting cylinders
9) Battery;
10) Power steering
11) Inclinometer
12) 230V/380V electric control unit
for pump control (optional on
models D and ED)
13) Emergency manual pump
14) Levelling outriggers (optional)
15) Heat engine (models “ED”, “D”,
EB”)
16) Pump 230V/380V (option only
on models "D" and "ED")
17) 230V/ 380V socket and
switches (optional only on
models D and E/D)
2
1
8
5
4
3.13
(4)
7
7
9.15
10.11
14
14
14
6

User's Manual – XL Series
Page 12
2. TECHNICAL FEATURES OF THE STANDARD MACHINES
THE TECHNICAL FEATURES OF THE PRODUCTS IN THE FOLLOWING PAGES CAN BE MODIFIED
WITHOUT PRIOR NOTICE
2.1 Model XL11 E
XL11 E
Dimensions:
Maximum working height
11.2
m
Max. height of the platform floor
9.2
m
Ground clearance
255
mm
Max. height of the platform floor, safety valve activation
2
m
Internal steering radius
3.3
m
External steering radius
5.8
m
Maximum capacity (m)
700
Kg
Max. number (n) of people on the platform – indoors
3
Mass weight of tool and material (me) (**) – outdoors
460
Kg
Max. number of people on the platform (n) – outdoors
3
Tool and material mass weight (me) (**) – outdoors
460
Kg
Maximum slide-out extension deck
1.17 / 1.17
m
Maximum capacity with platform extended
700
Kg
Max. No. of people with platform extended
3
Maximum height during drive
Max
Maximum dimensions with platform extended
1.74 x 5.835
m
Maximum hydraulic pressure
210
Bar
Max. pressure of lifting circuit
140
Bar
Min. pressure of braking circuit
50 ÷ 60
Bar
Tire dimensions (****)
Ø 730 x 265
mm
Tire type (****)
10 x 16.5
Transport dimensions with removable rails installed
3.75 x 1.8 x 2.53
m
Transport dimensions without removable rails
N.A.
m
Transport dimensions with rails folded down
3.75 x 1.8 x 1.81
m
Machine weight w. no load (*)
4850
Kg
Stability limits:
Longitudinal inclination
3
°
Lateral inclination
2
°
Maximum wind speed (***)
12.5
m/s
Maximum stress by hand
400
N
Max. load per wheel
1940
Kg
Specifications:
Driving wheels
2
N
Max. drive speed
4
km/h
Safety drive speed
0.36
km/h
Descent/lifting time (without load)
85 / 80
Sec.
Oil tank capacity
40
l
Maximum admissible gradient
25
%
Max. operating temperature
+50
°C
Min. operating temperature
-15
°C

User's Manual – XL Series
Page 13
Battery power:
Battery capacity and voltage
2 x 24 / 325
V/Ah
Total electrolyte quantity in the battery
2 x 54
l
Battery weight
2 x 220
Kg
Single phase battery charger (HF)
48 / 45
V/A
Max. current absorbed by the battery charger
15
A
Maximum installed power
4.5
kW
Power electrical pump 1
4.5
kW
Max. absorbed current
160
A
Power electrical pump 2
NA
kW
Max. absorbed current
NA
A
Power electrical pump 3
NA
kW
Max. absorbed current
NA
A
Diesel Power
Diesel engine type
NA
Diesel engine power
NA
kW
Starter battery
NA
V/Ah
Diesel tank capacity
NA
l
380V three-phase electrical pump (optional)
Diesel engine power
NA
kW
Max. absorbed current
NA
A
Max. drive speed
NA
km/h
(*) In some cases different limitations may apply Please comply with the data and instructions given on the machine plate.
( ** ) me = m – (n x 80)
(***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s
indicate that the machines can be used INDOORS ONLY. For XL11E it is possible to increase the max. allowed wind speed to 17
m/s by placing a ballast on the chassis of 300 kg. (****) Standard:
(****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250-
15.

User's Manual – XL Series
Page 14
2.2 Model XL14 E.
XL14 E
Dimensions:
Maximum working height
13.8
m
Max. height of the platform floor
11.8
m
Ground clearance
255
mm
Max. height of the platform floor, safety valve activation
2.3
m
Internal steering radius
3.3
m
External steering radius
5.8
m
Maximum capacity (m)
500
kg
Max. number (n) of people on the platform – indoors
3
Mass weight of tool and material (me) (**) – outdoors
260
kg
Max. number of people on the platform (n) – outdoors
3
Tool and material mass weight (me) (**) – outdoors
260
kg
Maximum slide-out extension deck
1.17 / 1.17
m
Maximum capacity with platform extended
500
kg
Max. No. of people with platform extended
3
Maximum height during drive
8
m
Maximum dimensions with platform extended
1.74 x 5.835
m
Maximum hydraulic pressure
210
bar
Max. pressure of lifting circuit
180
bar
Min. pressure of braking circuit
50 ÷ 60
bar
Tire dimensions (****)
Ø 730 x 265
mm
Tire type (****)
10 x 16.5
Transport dimensions with removable rails installed
3.75 x 1.8 x 2.73
m
Transport dimensions without removable rails
N.A.
m
Transport dimensions with rails folded down
3.75 x 1.8 x 2.01
m
Machine weight w. no load (*)
5150
kg
Stability limits:
Longitudinal inclination
3
°
Lateral inclination
2
°
Maximum wind speed (***)
12.5
m/s
Maximum stress by hand
400
N
Max. load per wheel
2060
Kg
Specifications:
Driving wheels
2
n
Max. drive speed
4
km/h
Safety drive speed
0.36
km/h
Descent/lifting time (without load)
85 / 80
Sec.
Oil tank capacity
40
l
Maximum admissible gradient
22
%
Max. operating temperature
+50
°C
Min. operating temperature
-15
°C
Battery power:
Battery capacity and voltage
2 x 24 / 325
V/Ah
Total electrolyte quantity in the battery
2 x 54
l
Battery weight
2 x 220
kg
Single phase battery charger (HF)
48 / 45
V/A
Max. current absorbed by the battery charger
15
A
Maximum installed power
4.5
kW
Power electrical pump 1
4.5
kW
Max. absorbed current
160
A
Power electrical pump 2
NA
kW
Max. absorbed current
NA
A
Power electrical pump 3
NA
kW
Max. absorbed current
NA
A

User's Manual – XL Series
Page 15
Diesel Power
Diesel engine type
NA
Diesel engine power
NA
kW
Starter battery
NA
V/Ah
Diesel tank capacity
NA
l
380V three-phase electrical pump (optional)
Diesel engine power
NA
kW
Max. absorbed current
NA
A
Max. drive speed
NA
km/h
(*) In some cases different limitations may apply Please comply with the data and instructions given on the machine plate.
( ** ) me = m – (n x 80)
(***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s
indicate that the machines can be used INDOORS ONLY.
(****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250-
15.

User's Manual – XL Series
Page 16
2.3 Model XL14 E 6P
XL14 E 6P
Dimensions:
Maximum working height
13.8
m
Max. height of the platform floor
11.8
m
Ground clearance
255
mm
Max. height of the platform floor, safety valve activation
2.3
m
Internal steering radius
3.3
m
External steering radius
5.8
m
Maximum capacity (m)
520
kg
Max. number (n) of people on the platform – indoors
6
Mass weight of tool and material (me) (**) – outdoors
40
kg
Max. number of people on the platform (n) – outdoors
0
Tool and material mass weight (me) (**) – outdoors
0
kg
Maximum slide-out extension deck
1,17 + 1,17
m
Maximum capacity with platform extended
520
kg
Max. No. of people with platform extended
6
Maximum height during drive
7
m
Maximum dimensions with platform extended
1.74 x 5.835
m
Maximum hydraulic pressure
210
bar
Max. pressure of lifting circuit
180
bar
Min. pressure of braking circuit
50 ÷ 60
bar
Tire dimensions (****)
Ø 730 x 265
mm
Tire type (****)
10 x 16.5
Transport dimensions with removable rails installed
3.75 x 1.8 x 2.73
m
Transport dimensions without removable rails
N.A.
m
Transport dimensions with rails folded down
3.75 x 1.8 x 2.01
m
Machine weight w. no load (*)
5150
kg
Stability limits:
Longitudinal inclination
3
°
Lateral inclination
2
°
Maximum wind speed (***)
0
m/s
Maximum stress by hand
400
N
Max. load per wheel
2060
Kg
Specifications:
Driving wheels
2
n
Max. drive speed
4
km/h
Safety drive speed
0.36
km/h
Descent/lifting time (without load)
85 / 80
Sec.
Oil tank capacity
40
l
Maximum admissible gradient
22
%
Max. operating temperature
+50
°C
Min. operating temperature
-15
°C
Battery power:
Battery capacity and voltage
2 x 24 / 325
V/Ah
Total electrolyte quantity in the battery
2 x 54
l
Battery weight
2 x 220
kg
Single phase battery charger (HF)
48 / 45
V/A
Max. current absorbed by the battery charger
15
A
Maximum installed power
4.5
kW
Power electrical pump 1
4.5
kW
Max. absorbed current
160
A
Power electrical pump 2
NA
kW
Max. absorbed current
NA
A
Power electrical pump 3
NA
kW
Max. absorbed current
NA
A

User's Manual – XL Series
Page 17
Diesel Power
Diesel engine type
NA
Diesel engine power
NA
kW
Starter battery
NA
V/Ah
Diesel tank capacity
NA
l
380V three-phase electrical pump (optional)
Diesel engine power
NA
kW
Max. absorbed current
NA
A
Max. drive speed
NA
km/h
(*) In some cases different limitations may apply Please comply with the data and instructions given on the machine plate.
( ** ) me = m – (n x 80)
(***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s
indicate that the machines can be used INDOORS ONLY.
(****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250-
15.

User's Manual – XL Series
Page 18
2.4 Model XXL14 E.
XXL14 E
Dimensions:
Maximum working height
13.8
m
Max. height of the platform floor
11.8
m
Ground clearance
255
mm
Max. height of the platform floor, safety valve activation
2.3
m
Internal steering radius
3.3
m
External steering radius
5.8
m
Maximum capacity (m)
500
kg
Max. number (n) of people on the platform – indoors
3
Mass weight of tool and material (me) (**) – outdoors
260
kg
Max. number of people on the platform (n) – outdoors
3
Tool and material mass weight (me) (**) – outdoors
260
kg
Maximum slide-out extension deck
1.17 / 1.17
m
Maximum capacity with platform extended
500
kg
Max. No. of people with platform extended
3
Maximum height during drive
8
m
Maximum dimensions with platform extended
1.74 x 5.835
m
Maximum hydraulic pressure
210
bar
Max. pressure of lifting circuit
180
bar
Min. pressure of braking circuit
50 ÷ 60
bar
Tire dimensions (****)
Ø 730 x 265
mm
Tire type (****)
10 x 16.5
Transport dimensions with removable rails installed
3.84 x 1.8 x 2.73
m
Transport dimensions without removable rails
N.A.
m
Transport dimensions with rails folded down
3.84 x 1.8 x 2.01
m
Machine weight w. no load (*)
5400
kg
Stability limits:
Longitudinal inclination
3
°
Lateral inclination
2
°
Maximum wind speed (***)
12.5
m/s
Maximum stress by hand
400
N
Max. load per wheel
2160
Kg
Max. load with levelling outrigger
2950
Kg
Specifications:
Driving wheels
2
n
Max. drive speed
4
km/h
Safety drive speed
0.36
km/h
Descent/lifting time (without load)
85 / 80
Sec.
Oil tank capacity
40
l
Maximum admissible gradient
22
%
Max. operating temperature
+50
°C
Min. operating temperature
-15
°C
Battery power:
Battery capacity and voltage
2 x 24 / 325
V/Ah
Total electrolyte quantity in the battery
2 x 54
l
Battery weight
2 x 220
kg
Single phase battery charger (HF)
48 / 45
V/A
Max. current absorbed by the battery charger
15
A
Maximum installed power
4.5
kW
Power electrical pump 1
4.5
kW
Max. absorbed current
160
A
Power electrical pump 2
NA
kW
Max. absorbed current
NA
A
Power electrical pump 3
NA
kW
Max. absorbed current
NA
A

User's Manual – XL Series
Page 19
Diesel Power
Diesel engine type
NA
Diesel engine power
NA
kW
Starter battery
NA
V/Ah
Diesel tank capacity
NA
l
380V three-phase electrical pump (optional)
Diesel engine power
NA
kW
Max. absorbed current
NA
A
Max. drive speed
NA
km/h
(*) In some cases different limitations may apply Please comply with the data and instructions given on the machine plate.
( ** ) me = m – (n x 80)
(***) Wind speeds higher or equal to 12.5 m/s indicate that the machines can be also used outdoors; Wind speeds equal to 0 m/s
indicate that the machines can be used INDOORS ONLY.
(****) tyres filled with puncture-proof polyurethane foam; Optional: extra flexible black tyres 250-15; Optional: extra flexible no-marking tyres 250-
15.

User's Manual – XL Series
Page 20
2.5 Model XL14 RTD
XL14 RTD
Dimensions:
Maximum working height
14
m
Max. height of the platform floor
12
m
Ground clearance
370
mm
Max. height of the platform floor, safety valve activation
2.6
m
Internal steering radius
4.2
m
External steering radius
7.2
m
Maximum capacity (m)
700
kg
Max. number (n) of people on the platform – indoors
3
Mass weight of tool and material (me) (**) – outdoors
460
kg
Max. number of people on the platform (n) – outdoors
3
Tool and material mass weight (me) (**) – outdoors
460
kg
Maximum slide-out extension deck
1.17 / 1.17
m
Maximum capacity with platform extended
500
kg
Max. No. of people with platform extended
3
Maximum height during drive
8
m
Maximum dimensions with platform extended
1.74 x 5.835
m
Maximum hydraulic pressure
190
bar
Max. pressure of lifting circuit
190
bar
Min. pressure of braking circuit
45 ÷ 60
bar
Tyre dimensions
Ø 760 x 390
mm
Type of tyres
31 x 15.50 x 15
Transport dimensions with removable rails installed
4.02 x 2.11 x 2.92
m
Transport dimensions without removable rails
N.A.
m
Transport dimensions with rails folded down
4.02 x 2.11 x 2.26
m
Machine weight w. no load (*)
5870
kg
Stability limits:
Longitudinal inclination
3
°
Lateral inclination
2
°
Maximum wind speed (***)
12.5
m/s
Maximum stress by hand
400
N
Max. load per wheel
2350
Kg
Max. load with levelling outrigger
3285
Kg
Specifications:
Driving wheels
4
n
Max. drive speed
4.7
km/h
Safety drive speed
0.36
km/h
Descent/lifting time (without load)
40 / 50
Sec.
Oil tank capacity
145
l
Maximum admissible gradient
35
%
Max. operating temperature
+50
°C
Min. operating temperature
-15
°C
Battery power:
Battery capacity and voltage
NA
V/Ah
Battery weight
NA
kg
Single phase battery charger (HF)
NA
V/A
Max. current absorbed by the battery charger
NA
A
Maximum installed power
NA
kW
Power electrical pump 1
NA
kW
Max. absorbed current
NA
A
Power electrical pump 2
NA
kW
Max. absorbed current
NA
A
Power electrical pump 3
NA
kW
Max. absorbed current
NA
A