Airzone FLEXA 3.0 IBPRO6 User manual

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Installation Manual
FLEXA 3.0
IBPRO6

3
INDEX
Warnings and environmental policy....................................................................................................................................................................................6
Precautions...............................................................................................................................................................................................................................6
Environmental policy ...........................................................................................................................................................................................................6
System elements..........................................................................................................................................................................................................................7
Airzone Main control board (AZCE6FLEXA3 / AZCE6IBPRO6)..............................................................................................................................7
Airzone Expansion module of 2 zones (7 and 8) (AZCE6EXP8Z)........................................................................................................................7
Airzone On/off zone module (AZCE6ONOFF6Z) .......................................................................................................................................................7
Airzone Control module of radiant elements (AZCE6OUTPUT8)........................................................................................................................7
Airzone Blueface color thermostat (AZCE6BLUEFACEC) ........................................................................................................................................8
Airzone Think monochrome thermostat Wired/wireless (AZCE6THINK [C/R])..............................................................................................8
Airzone Lite thermostat Wired/Wireless (AZCE6LITE [C/R]) ..................................................................................................................................8
Airzone controller 3.0 gateway (AZX6GTC xxx) .........................................................................................................................................................9
Airzone Communication gateway (AZX6QADAPT xxx)..........................................................................................................................................9
Airzone 0-10 V Fancoil control gateway (AZX6010VOLTSZ).................................................................................................................................9
Airzone control gateway – 3 speeds fancoil (AZX6FANCOILZ).........................................................................................................................10
Airzone control gateway for electromechanical units (AZX6ELECTROMEC)...............................................................................................10
Airzone cloud Webserver Ethernet/Wi-Fi (AZX6WEBSCLOUD [C/R]) .............................................................................................................10
Webserver Airzone Cloud DIN Ethernet/Wi-Fi (AZX6WSCLOUDDIN [C/R]) .................................................................................................11
Airzone Supermaster controller (AZX6CSMASTER [S/E] [B/G]) .........................................................................................................................11
Airone Production control board (AZX6CCP) ..........................................................................................................................................................12
Airzone Aerothermal gateway (AZX6ACUACP xxx) ..............................................................................................................................................12
KNX integration gateway (AZXKNXGTWAY) ............................................................................................................................................................12
Airzone-BACnet integration gateway (AZX6BACNET) .........................................................................................................................................13
Airzone-Lutron integration gateway (AZX6GTILUT).............................................................................................................................................13
Airzone consumption meter (AZX6ACCCON) .........................................................................................................................................................13
Airzone temperature metallic probe in sheath (AZX6SONDPROTEC) ...........................................................................................................13
General requirements.............................................................................................................................................................................................................14
Introduction................................................................................................................................................................................................................................15
System installation...................................................................................................................................................................................................................15
Assembly and connection.....................................................................................................................................................................................................16
Main control board (AZCE6FLEXA3 / AZCE6IBPRO6)............................................................................................................................................16
Assembly..........................................................................................................................................................................................................................16
Connection......................................................................................................................................................................................................................16
Airzone Expansion module of 2 zones (7 and 8) (AZCE6EXP8Z) ......................................................................................................................20
Connection......................................................................................................................................................................................................................20
Airzone Control module of radiant elements (AZCE6OUTPUT8).....................................................................................................................21
Assembly..........................................................................................................................................................................................................................21
Connection......................................................................................................................................................................................................................21
Wired Airzone thermostats (AZCE6BLUEFACEC / AZCE6THINKC / AZCE6LITEC).......................................................................................22
Assembly..........................................................................................................................................................................................................................22
Connection......................................................................................................................................................................................................................22
Wireless Airzone thermostats (AZCE6THINKR / AZCE6LITER) ...........................................................................................................................23
Assembly..........................................................................................................................................................................................................................23
Changing batteries.......................................................................................................................................................................................................23

4
0-10 V Fancoil Control gateway (AZX6010VOLTSZ)..............................................................................................................................................24
Assembly..........................................................................................................................................................................................................................24
Connection......................................................................................................................................................................................................................24
Airzone control gateway-3 speeds fancoil (AZX6FANCOILZ)............................................................................................................................25
Assembly..........................................................................................................................................................................................................................26
Connection......................................................................................................................................................................................................................26
Control gateway for electromechanical units (AZX6ELECTROMEC)...............................................................................................................27
Assembly..........................................................................................................................................................................................................................27
Connection......................................................................................................................................................................................................................27
Webserver Airzone cloud Ethernet/Wi-Fi (AZX6WEBSCLOUD [C/R]) .............................................................................................................29
Assembly..........................................................................................................................................................................................................................29
Connection......................................................................................................................................................................................................................29
Webserver Airzone cloud DIN Ethernet/Wi-Fi (AZX6WSCLOUDDIN [C/R]) ..................................................................................................31
Assembly..........................................................................................................................................................................................................................31
Connection......................................................................................................................................................................................................................31
Airzone Supermaster controller (AZX6CSMASTER [S/E] [B/G]) .........................................................................................................................33
Assembly..........................................................................................................................................................................................................................33
Connection......................................................................................................................................................................................................................33
Airzone Production control board (AZX6CCP) ........................................................................................................................................................34
Assembly..........................................................................................................................................................................................................................34
Connection......................................................................................................................................................................................................................34
KNX integration gateway (AZXKNXGTWAY) ............................................................................................................................................................37
Assembly..........................................................................................................................................................................................................................37
Connection......................................................................................................................................................................................................................38
Airzone-BACnet integration gateway (AZX6BACNET) ........................................................................................................................................38
Configuration .................................................................................................................................................................................................................39
Airzone-Lutron integration gateway (AZX6GTILUT)............................................................................................................................................39
Assembly..........................................................................................................................................................................................................................39
Configuration .................................................................................................................................................................................................................39
Airzone consumption meter (AZX6ACCCON) .........................................................................................................................................................40
Assembly..........................................................................................................................................................................................................................40
Connection......................................................................................................................................................................................................................40
Reset...................................................................................................................................................................................................................................41
Assembly and connection evaluation..............................................................................................................................................................................41
System start-up .........................................................................................................................................................................................................................41
Airzone Blueface and Airzone Think setup...............................................................................................................................................................41
Airzone Lite setup...............................................................................................................................................................................................................44
Lite thermostat reset ...................................................................................................................................................................................................44
Initial Configuration evaluation..........................................................................................................................................................................................44
User and zone settings ...........................................................................................................................................................................................................45
User settings - Blueface thermostat ............................................................................................................................................................................45
Zone Configuration menu – airzone Blueface Thermostat................................................................................................................................45
User settings – airzone Think thermostat..................................................................................................................................................................46
Advanced settings....................................................................................................................................................................................................................47
System settings....................................................................................................................................................................................................................48

5
Zone Parameters.................................................................................................................................................................................................................49
Self-diagnose..............................................................................................................................................................................................................................50
Airzone Main control board (AZCE6FLEXA3 / AZCE6IBPRO6)...........................................................................................................................50
Airzone Expansion module of 2 zones (7 and 8) (AZCE6EXP8Z).....................................................................................................................51
Airzone Control module of radiant elements (AZCE6OUTPUT8).....................................................................................................................51
Airzone Blueface and Think thermostats (AZCE6BLUEFACEC / AZCE6THINK [C/R]) ................................................................................52
Blueface Thermostat Warnings ...............................................................................................................................................................................52
Think Thermostat Warnings .....................................................................................................................................................................................52
Blueface and Think Thermostats errors ...............................................................................................................................................................52
Airzone Lite thermostat (AZCE6LITE [C/R])...............................................................................................................................................................60
Airzone controller 3.0 gateway (AZX6GTCxxx) .......................................................................................................................................................62
Airzone Communication gateways (AZX6QADAPT xxx).....................................................................................................................................62
0-10 V Fancoil communication gateway (AZX6010VOLTSZ).............................................................................................................................63
Fancoil Communication gateway (AZX6FANCOILZ).............................................................................................................................................63
Airzone control gateway for electromechanical units (AZX6ELECTROMEC)...............................................................................................64
Webserver Airzone Cloud (AZX6WEBSCLOUD [C/R]) ...........................................................................................................................................64
Airzone Production control board (AZX6CCP) ........................................................................................................................................................65
Airzone Aerothermal gateways (AZX6ACUACP xxx).............................................................................................................................................66
Airzone-KNX integration gateway (AZX6KNXGTWAY) ........................................................................................................................................67
Airzone-BACnet integration gateway and Airzone-LUTRON integration gateway (AZX6BACNET and AZX6GTILUT)...............67
Airzone consumption meter (AZX6ACCCON) .........................................................................................................................................................68
Navigation trees........................................................................................................................................................................................................................69
Navigation Tree - Blueface Thermostat......................................................................................................................................................................69
Navigation Tree - Think Thermostat............................................................................................................................................................................70

6
WARNINGS AND ENVIRONMENTAL POLICY
PRECAUTIONS
For your security, and to protect the devices, follow these instructions:
•Do not handle the system with wet or damp hands.
•Disconnect the power supply before making any connections.
•Take care not to cause a short circuit in any of the system connections.
ENVIRONMENTAL POLICY
Do not dispose of this equipment in the household waste. Electrical and electronic
equipment contain substances that may damage the environment if they are not handled
appropriately. The symbol of a crossed-out waste bin indicates that electrical equipment
should be collected separately from other urban waste. For correct environmental
management, it must be taken to the collection centers provided for this purpose, at the end
of its useful life.
The equipment's components may be recycled. Act in accordance with current regulations
on environmental protection.
If you replace it with other equipment, you must return it to the distributor or take it to a
specialized collection center.
Those breaking the law or by-laws will be subject to such purposes and measures as are laid
down in environmental protection legislation.

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SYSTEM ELEMENTS
AIRZONE MAIN CONTROL BOARD (AZCE6FLEXA3 / AZCE6IBPRO6)
Electronic board that controls the system through wired and wireless devices. Wall mounted.
Functionalities:
•Control and management of the thermostats (up to 6 zones or 8 zones with
expansion module).
•Power outlets for motorized elements.
•Zone On/Off module (up to 6 zones or 8 zones with expansion module) (Only
available for AZCE6IBPRO6).
•Relay outlet configurable as CMV (controlled mechanical ventilation) or
boiler.
•Gateway control management.
•Communications with units of integral control of the installation.
•Communications with other external control systems through integration bus.
AIRZONE EXPANSION MODULE OF 2 ZONES (7 AND 8) (AZCE6EXP8Z)
Expansion module for controlling zone 7 and 8 in Airzone installations. Connection and power supply through Airzone
connection bus of the main control board.
Functionalities:
•Two actuators for controlling zones 7 and 8.
•Two window contacts for controlling zones 7 and 8.
AIRZONE ON/OFF ZONE MODULE (AZCE6ONOFF6Z)
Module that allows suspending zone demand through dry voltage free contacts. Powered by
main control board. Assembled on main control board through connectors.
Functionalities:
•On/Off of the zone through voltage free contact (for example: window contact).
AIRZONE CONTROL MODULE OF RADIANT ELEMENTS (AZCE6OUTPUT8)
Control module of radiant elements for zoned heating. Communications
through system Airzone connection bus. Externally powered at 110/230 Vac.
DIN rail mounted.
Functionalities:
•Control of up to 8 radiant elements through 10 to relays at 110/230
Vac.

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AIRZONE BLUEFACE COLOR THERMOSTAT (AZCE6BLUEFACEC)
Color graphic interface with capacitive screen for controlling zones in Airzone systems. Powered by main control board.
Finished in steel and glass. Available in white and black.
Functionalities:
•Available in Spanish, English, French, Italian, German and Portuguese.
•Control of temperature, operating mode (Master thermostat) and system speed
(Master thermostat and fancoil installations).
•Room temperature and relative humidity measurement of the zone.
•Configuration stages control (air, radiant or combined).
•Eco-Adapt function.
•Sleep function.
•Temperature and mode time schedules.
•Remote access to other zones of the system.
•Weather forecast and AC unit consumption (optional).
AIRZONE THINK MONOCHROME THERMOSTAT WIRED/WIRELESS (AZCE6THINK [C/R])
Graphic interface with low-energy e-ink screen and capacitive buttons for controlling zones in Airzone systems. Finished in
steel and glass. Wired/wireless communications. Powered from main control board (wired) or by CR2450 button battery
(wireless). Available in white and black.
Functionalities:
•Available in Spanish, English, French, Italian, German and Portuguese.
•Control of temperature, operating mode (Master thermostat) and system speed
(Master thermostat and fan coil installations).
•Room temperature and relative humidity reading.
•Sleep function.
•Remote access to other zones of the system.
•Weather forecast (optional).
AIRZONE LITE THERMOSTAT WIRED/WIRELESS (AZCE6LITE [C/R])
Thermostat with capacitive buttons for controlling the temperature of the zones in Airzone
systems. Finished in steel and glass. Wired/wireless communications. Powered from main
control board (wired) or by CR2450 button battery (wireless). Available in white and black.
Functionalities:
•On/off of the zone.
•Set-point temperature control (Accuracy: ± 1°C, max: ±3°C.)
•Room temperature and relative humidity reading.

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AIRZONE CONTROLLER 3.0 GATEWAY (AZX6GTC XXX)
Gateway for the management of AC units compatible with Airzone control systems. Powered
by the indoor unit. Assembly and connection on the AC unit bus of the enabled Airzone
devices. Product developed and tested in collaboration with the manufacturer.
Features:
•Two-way communication of the basic control parameters depending on the demand of the
Airzone control system.
•Automatic control of speeds, enabling (generally) the operating without bypass.
•Adjustment of the set point temperature based on the selected temperatures in the
Airzone thermostats and the Eco-Adapt algorithm.
•Reading of the operating temperature of the system.
•Reading of warnings and errors of the controlled unit.
•Master control of the unit.
AIRZONE COMMUNICATION GATEWAY (AZX6QADAPT XXX)
Element that fully integrates AC units and Airzone zoning systems, enhancing the
performance of the installation:
•ON/OFF depending on the number of zones where there's demand.
•Automatic mode changeover (Stop, Ventilation, Cooling, Heating or Dry) from
master thermostat.
•Automatic fan speed selection based on the number of zones on demand.
•Set-point temperature adjustment based on the set-point temperatures of the zone thermostats of the system and
Eco Adapt algorithm.
AIRZONE 0-10 V FANCOIL CONTROL GATEWAY (AZX6010VOLTSZ)
Control gateway of air-to-water zoning units. Fan control through 0-10 V output and opening-
closing electrovalves Compatible with 2-pipe and 4-pipe installations. Externally powered at
110/230 Vac. Mounted on DIN rail or on wall.
Functionalities:
•Two relays for electrovalve control by demand.
•0-10 V output for fan control.
•Automatic speed control based on the demand of the zones.

10
AIRZONE CONTROL GATEWAY – 3 SPEEDS FANCOIL (AZX6FANCOILZ)
Control gateway for air-to-water air conditioners. Control up to three fan-speeds and
opening/closing of electro-valves. Compatible with 2 or 4-pipe air conditioners. Externally
powered. Mounted on DIN rail or on wall.
Functionalities:
•Two electro-valve control relays for demand.
•Three control relays for fan-speed selection.
•Automatic fan speed selection based on the number of zones where there is demand.
AIRZONE CONTROL GATEWAY FOR ELECTROMECHANICAL UNITS (AZX6ELECTROMEC)
Control gateway for air-conditioning units with electromechanical control. Management of
up to two compressors in 1 stage (balanced) or 2 stages. Powered through AC unit bus.
Mounted on DIN rail or on wall.
Functionalities:
•Relay for fan control.
•Relay to control up to two compressors.
•Relays to control heating/cooling modes.
•Relay for boiler control.
•Two Airzone probe inputs for protection of production units.
AIRZONE CLOUD WEBSERVER ETHERNET/WI-FI (AZX6WEBSCLOUD [C/R])
Webserver for controlling systems through Airzone Cloud platform. Accessible through browser or app (available for IOS and
Android). Connection via router (AZX6WEBSCLOUDC) or Wi-Fi (AZX6WEBSCLOUDR). Powered through domotic bus.
Functionalities:
•Control of up to 32 systems.
•Configuration and control of zone parameters (Room and set-point temperature, operating mode, etc.) and system
settings via Airzone Cloud.
•Temperature and operating mode time schedules.
•Multi-user and multi-session.
•External control through Airzone Cloud platform.
•Remote updates of the Webserver firmware and the systems connected to it.
•Remote error detection and error resolution.
AZX6WEBSCLOUDC
AZX6WEBSCLOUDR