Albany RapidRoll 670 User manual

USER MANUAL
RAPID-ROLL® DOOR OWNER’S MANUAL
Model 670 & Model 570
975-A OLD NORCROSS ROAD
LAWRENCEVILLE, GA 30045
[phone] TEL
[phone] FAX
[phone] TOLL FREE

Part Number 6410T0006 Version 4/22/2010
2
Architectural Drawing of the 570 & 670 Rapid Roll Door
Models

Part Number 6410T0006 Version 4/22/2010
3
Table of Contents
STATEMENT OF WARRANTY..................................................................Error! Bookmark not defined.
SAFETY PRACTICES ....................................................................................................................................5
PACKING LIST...............................................................................................................................................6
RAPID ROLL® MODEL 570/670 INSTALLATION......................................................................................7
FRAME AND GENERAL INSTALLATION.............................................................................................7
COUNTER-BALANCE SPRING INSTALLATION AND CABLE ROUTING..........................................12
STANDARD BOTTOM BEAM................................................................................................................12
BOTTOM BEAM EQUIPPED WITH SELF-REPAIRING DEVICE™ OPTION. ..................................16
BOTTOM BEAM EQUIPPED WITH RAPID RESET™ OPTION. (Model 670 Only) ..........................19
SPRING TENSIONING AND DOOR BALANCE.......................................................................................19
MAINTENANCE AND INSPECTION.........................................................................................................22
DAILY INSPECTION................................................................................................................................22
QUARTERLY INSPECTION....................................................................................................................22
RAPID ROLL DOOR 570/670 MAINTENANCE CHECKLIST ............................................................23
INSPECTIONS...........................................................................................................................................24
PULLEY INSPECTION.............................................................................................................................26
CABLE DRUM INSPECTION..................................................................................................................26
SELF-REPAIRING DEVICE™ BOTTOM BEAM TYPE .......................................................................26
BRAKE ADJUSTMENT...........................................................................................................................27
OPTION INSTALLATION AND OPERATION ..........................................................................................28
CHAIN DRIVE INSTALLATION.............................................................................................................28
CONTACTLESS SAFETY EDGE™ (C.S.E.) .............................................................................................30
MECHANICAL INSTALLATION............................................................................................................30
ELECTRICAL INSTALLATION..................................................................................................................31
ADJUSTMENTS .......................................................................................................................................32
FULL ROLL COVER & MOTOR COVER INSTALLATION ....................................................................34
FULL VISION PANEL™REPLACEMENT .................................................................................................35
MANUAL DISENGAGEMENT ..................................................................................................................40
MANUAL DISENGAGEMENT ...................................................................................................................41
MANUAL HOIST INSTALLATION............................................................................................................43
MANUAL HOIST WITH DISCONNECT INSTALLATION .....................................................................44
WINDBAR INSTALLATION.......................................................................................................................46
STRAPPED WINDBAR INSTALLATION..............................................................................................46
STRAPLESS WINDBAR INSTALLATION ................................................................................................49
AIR CIRCULATION SYSTEM ....................................................................................................................51
MECHANICAL INSTALLATION............................................................................................................51
ELECTRICAL INSTALLATION..............................................................................................................52
AIR FLOW ADJUSTMENTS ...................................................................................................................53
RAPID ROLL®MODEL 570/670 INSTALLATION CHECKLIST.............................................................55

STATEMENT OF WARRANTY
UltraFabric, RapidRoll 230, RapidRoll 355, RapidRoll 670
High Speed Doors
ONE-YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS
AlbanyDoor Systems warrants to the original owner of the door that the mechanical and electrical components will be free
from defects in material and workmanship for a period of one (1) year from the date of shipment. Vinyl fabricmaterial,mesh
screen material and transparent (PVC) polyvinyl chloride material is warranted for one (1) year. Two (2) plypanel materialis
warranted for two (2) years and three (3) ply panel material is warranted for three (3) years.
Only defects brought to the attention of AlbanyDoor Systems during the warranty period will be covered by this warranty.
Albany Door Systems will replace component parts covered by this warranty, which are found to be defective upon
inspection by an AlbanyDoor Systems representative. Installation or use of parts other than those authorized by Albany
Door Systems will void this warranty.
PARTS AND ASSEMBLIES sold separately by Albany Door Systems that fail due to defects in material or workmanship
within ninety(90) days from the date of shipment will be replaced under warranty provided installation has been carried out
in accordance with all AlbanyDoor Systems procedures. This warranty is limited to providing a replacement partonly.This
warranty does not cover freight, special charges, or any costs associated with the installation of the replacement part.
This warranty covers material failure under normal wear conditions; it does not cover damage caused by collision or
other abuse of the product. Adjustments made to the control panel or to the mechanical operation of the door without
the authorization of Albany Door Systems will void this warranty. Any changes made to product configuration without
the express written approval from Albany Door Systems may null and void this warranty.
Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including
labor and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any
door or parts covered by this warranty. Warranty parts will be shipped regular ground freight at the expense of Albany
Door Systems.
This warranty shall be void in its entirety if the failure of any product shall be caused by any installation, operation, or
maintenance of the product which does not conform with the requirements set forth by the seller in the applicable
product manuals or is in the result of any cause other than a defect in the material or workmanship of the product.
No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless
specifically set forth in writing by an authorized Albany Door Systems official.
THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY OF
ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY
DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30045
262-268-9885 or 877-9252468
v4202010

Part Number 6410T0006 Version 4/23/2010
5
SAFETY PRACTICES
WARNING
THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING, OPERATING, OR
SERVICING A HIGH-SPEED, RAPID ROLL®DOOR. FAILURE TO FOLLOW THESE SAFETY
PRACTICES MAY RESULT IN PROPERTY DAMAGE, PERSONNEL BODILY INJURY, OR
DEATH.
1. Do not operate a Rapid Roll®Door while you are under the influence of drugs or alcohol.
2. Do not use the door if any parts appear to be broken or damaged.
3. Stay clear of the door while it is operating.
4. Keep hands and feet clear of the door at all times.
5. Do not drive through the door opening unless door is completely open.
6. Maintain a clear door opening at all times. Keep the door opening free of any obstructions.
7. Remove power at the fused disconnect during all electrical or mechanical service. OSHA requires a
disconnect to be properly tagged and locked out during all maintenance or service of equipment.
8. All electrical troubleshooting or service must be performed by a qualified electrician or service person
and must meet all applicable local, state, federal, international, and other governing agency codes.
9. USE EXTREME CAUTION when it is necessary to service the control panel while it is energized.
10. If you have any questions, please contact your local Albany service provider for assistance. Otherwise
contact Albany International at 1-877-925-2468 for information on your local distributor.
All bolts, fasteners, and electrical connections must be checked and
tightened while installing the door.

Part Number 6410T0006 Version 4/23/2010
6
PACKING LIST
Before beginning the installation, thoroughly inspect the crate to ensure all necessary components are
there. The following list applies to a standard Model 570/670 door (no optional parts are indicated).
Left Hand and Right Hand Side Frames with attached Covers (2 sets)
Top Roll Assembly with attached Drive Unit (1)
Electrical Control Panel (1)
Reversing Photocells (1 set)
Pressure Switch Enclosure w/ attached Retractile Cord (1 set)
Counter Balance Springs (2)
Cables (2)
Assembly Hardware:
(2) Top pulley brackets
(2) Intermediate pulley brackets
(8) Bolts, axle bearing brackets, 3/8”-16
(4) Locking pins, side frame cover

Part Number 6410T0006 Version 4/23/2010
7
RAPID ROLL® MODEL 570/670 INSTALLATION
FRAME AND GENERAL INSTALLATION
Step 1 Unpack crate and inventory parts, comparing against the packing list in the front of this manual, to
verify all parts are on site.
Step 2 Using a tape measure; determine the actual door width by measuring the width gauge on the top
roll assembly (Figure 1). Apply this measurement to the actual door opening. Mark the floor on each side
of the opening to indicate the inside position of the side frame assemblies.
FIGURE 1

Part Number 6410T0006 Version 4/23/2010
8
Step 3 Verify that the opening is plumb and that the floor slab is level. If they are not, shimming and
adjustments to the side frames must be made to accomplish this during door installation. Refer to
approval drawings for this door to confirm drive side mounting (left or right-hand).
Step 4 Remove side frames from crate (one at a time) and erect them into position against the wall at the
pre-marked locations on the floor.
Step 5 Plumb the side frames and temporarily secure them to the wall using C-clamps. (Figure 2)
Step 6 Using an approved lifting device, place a lifting
strap around the top roll assembly, lift and remove from
shipping crate as indicated by Figure 3. Slide the operator
onto the stub axle, Figure 5a and attach to the top roll
assembly with the supplied hardware. Or it can be added
after the top roll assembly is bolted to the side frames
Raise the top roll assembly into position and lower it
slowly onto the top of both side frames. Using the
supplied 3/8”–16 bolts, fasten the side frame top plates to
axle bearing plates using the three-corner bolt holes
(Figure 4).
NOTE
POSITION THE LIFTING DEVICE AND STRAPS
ACCORDINGLY AS THE DOOR WILL BE HEAVIER
ON THE DRIVE SIDE IF YOU ATTACHED THE
DRIVE BEFORE LIFTING INTO PLACE. DO NOT
REMOVE THE LIFTING DEVICE UNTIL THE
DOOR IS PERMANENTLY ATTACHED TO WALL.
NOTE
THE NEXT STEP INVOLVES INSTALLING THE TOP
PULLEY BRACKETS. PRIOR TO DOING SO,
ENSURE THE DRIVE UNIT IS ATTACHED
(Figures 5A and 5B) AND THE BRAKE IS NOT
RELEASED.
Step 7 In order to allow clearance for installing the top
pulley brackets, the door fabric must be lowered a
maximum of two feet. Tie a rope around the top roll,
leaving approximately two feet of slack.
(Figure 5)
FIGURE 2

Part Number 6410T0006 Version 4/23/2010
9
FIGURE 3
FIGURE 4
FIGURE 5

Part Number 6410T0006 Version 4/23/2010
10
Slide Motor onto
Keyed Stub axle.
Figure 5A
Figure 5B
Attach Limit
sprocket to stub
axle via bolt, bend
tab up to secure.
Attach “L” bracket
mounted on motor
to header assembly