Albany UltraFabric User manual

UltraFabric
Mechanical Installation and Owner’s Manual
Doors are Ultra-Tough, Ultra-Reliable, and Ultra-Affordable.
PN: 6410T0021
Version 2.0
Rev: 1/5/2011
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
975-A Old Norcross Road, Lawrenceville, Georgia 30046
800-252-2691 www.albanydoors.com

1 Manual #6410T0021 1/5/2011
UltraFabric, RapidRoll 355, RapidRoll 670
High Speed Doors
ONE-YEAR WARRANTY ON MECHANICAL AND ELECTRICAL COMPONENTS
Albany Door Systems warrants to the original owner of the door that the mechanical and electrical components will be free from defects
in material and workmanship for a period of one (1) year from the date of shipment. Vinyl fabric material, mesh screen material and
transparent (PVC) polyvinyl chloride material is warranted for one (1) year. Two (2) ply panel material is warranted for two (2) years
and three (3) ply panel material is warranted for three (3) years.
Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty.
Albany Door Systems will replace component parts covered by this warranty, which are found to be defective upon inspection by an
Albany Door Systems representative. Installation or use of parts other than those authorized by Albany Door Systems will void this
warranty.
PARTS AND ASSEMBLIES sold separately by Albany Door Systems that fail due to defects in material or workmanship within ninety
(90) days from the date of shipment will be replaced under warranty provided installation has been carried out in accordance with all
Albany Door Systems procedures. This warranty is limited to providing a replacement part only. This warranty does not cover freight,
special charges, or any costs associated with the installation of the replacement part.
This warranty covers material failure under normal wear conditions; it does not cover damage caused by collision or other abuse of the
product. Adjustments made to the control panel or to the mechanical operation of the door without the authorization of Albany Door
Systems will void this warranty. Any changes made to product configuration without the express written approval from Albany Door
Systems may null and void this warranty.
Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including labor and Albany
Door Systems shall not be responsible for any other losses or damages due to the operation of any door or parts covered by this warranty.
Warranty parts will be shipped regular ground freight at the expense of Albany Door Systems.
This warranty shall be void in its entirety if the failure of any product shall be caused by any installation, operation, or maintenance of the
product which does not conform with the requirements set forth by the seller in the applicable product manuals or is in the result of any
cause other than a defect in the material or workmanship of the product.
No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless specifically set
forth in writing by an authorized Albany Door Systems official.
THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY OF
ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE HEREBY
DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT.
WARNING
Do not install, operate or service the product unless you have read and understand the safety practices, warnings,
installation and maintenance instructions contained in this manual.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
975-A Old Norcross Road, Lawrenceville, Georgia 30045
800-252-2691 or 877-925-2468
v4202010
STATEMENT OF WARRANTY

Version 2.0 Manual #6410T0021 2
Albany High Speed Doors
Installation & Operation
INTRODUCTION
The contents of this manual are designed to help you operate and maintain Albany UltraLite™, UltraFast™, UltraCool™, and Ultra-
Freeze™ high speed doors. DO NOT operate or perform maintenance on the high speed door unless you have read through
the instructions in this manual.
The safety alert symbol is used to identify safety information about hazards that can result in personal injury. A
signal word (DANGER, WARNING, or CAUTION) is used with the safety alert symbol to indicate the likeli-
hood and the potential severity of injury. In addition, a hazard symbol may be used to represent the type of
hazard.
DANGER indicates a hazard that, if not avoided, will result in death
or serious injury.
WARNING indicates a hazard that, if not avoided, could result in
death or serious injury.
CAUTION indicates a hazard that, if not avoided, might result in mi-
nor or moderate injury.
CAUTION, when used without the alert symbol, indicates a situation
that could result in damage to the door.
NOTICE is used to inform you of a method, reference, or procedure
that could assist with specific operations or procedures.
Other symbols that may be used in this manual are:
Lock Out / Tag Out Crushing Fire Shock Read Manual

3 Manual #6410T0021 1/5/2011
DOOR INSTALLATION
Lock-Out Tag-out all electrical power supplied to the
door before making any electrical installations or
connections. Also Lock-out Tag-out any equipment
near the installation site if that equipment may be
inadvertently operated into the area used to assem-
ble and install the door. Failure to properly de-
energize electrical circuits and disable equipment
during installation and/or maintenance could result in
death or serious injury.
Improper installation of anchoring devices or installa-
tion into aged or unsound concrete block, or other
wall material may result in premature wear, product
failure, property damage, or serious personal injury.
Use proper lifting equipment and techniques. Prop-
erly secure all loads. Failure to properly secure all
lifting loads could result in death or serious injury.
Secure the work area so that persons not
working directly on the installation do not
enter the work area.
TOOLS AND MATERIALS REQUIRED
Personnel
Two people to install the door
One person qualified to operate forklift, hoist,
or crane
One electrician to install and connect the
control panel and all electrical wiring
Tools
Assorted wrenches
Tape measure
Carpenter’s square
Level (4ft minimum recommended)
Lifting device (fork lift, hoist, crane)
Lifting Straps
2 ladders or personnel lifts (tall enough to
reach above the door head)
Other tools as needed for the type of anchor-
ing chosen
Materials
Anchors appropriate for the type of wall the
door and accessories are to be installed
onto. Albany Doors recommends through-
bolting doors whenever possible.
Wire as specified on the electrical schematic
Electrical supplies needed to comply with all
regulating body electrical codes and stan-
dards.
See applicable control manual with door.
SITE PREPARATION
Electrical Supply
Qualified electrician must make all electrical
mountings and connections in accordance with
all applicable regulating body(s) electrical codes
and standards. . See applicable electrical manual
for specifications and wiring instructions..
Door Opening
1. Are the door jambs and support wall structur-
ally sound providing a flat surface for the side
columns to mount against?
2. Check the width and height of the door open-
ing and verify the measurements against the
dimensions of the door.
3. Is the opening square? Plumb?
4. Is the floor level across the opening?
Make all necessary structural repairs and improvements
to provide a “yes” answer to each of the questions above.
UNPACKING AND PREPARING
1. Inspect and unpack the components. Report any
damage immediately to Albany at [phone].
Refer to the serial number tag located on the right
door column.
2. DO NOT cut the banding which holds the door in a
roll until instructed to do so in a later procedure.
The door panel and roll assembly could be damaged.
Use evenly spaced padded supports to prevent rips,
tears, or bending of the roll assembly. Failure to pro-
tect the roll assembly could result in damage to the
door.

Version 2.0 Manual #6410T0021 4
Albany High Speed Doors
Installation & Operation
WALL ANCHORING GUIDE
INSULATED WALL
INSULATED WALL
CONCRETE, BLOCK, or BRICK WALL
WOOD, BLOCK, BRICK, or INSULATED WALL
Albany Doors does not supply hardware for mounting the door to the wall. Use proper hardware
best suited for each particular door installation. Some examples are shown below. It is the respon-
sibility of the door owner to ensure that the wall material is strong enough to support the forces of
the door and all anchoring hardware. In general, Albany Doors recommends through-bolting wher-
ever possible using 1/2 inch diameter bolts/threaded-rods or 1/2 inch diameter concrete expansion
anchors.

5 Manual #6410T0021 1/5/2011
INSTALLATION REFERENCE MARKS
DETAIL BELOW SHOWN FOR
STANDARD REAR COLUMN
MOUNTING. SEE PAGE 8 FOR
UltraLite™ INSTRUCTIONS.
1. Measure from the inside of the left door jamb to the inside of
the right door jamb and place a mark on the floor on the door
opening centerline.
2. Reference the door’s documentation and place two marks on
the floor at
to the left and to the right of the door opening centerline.
3. Measure the distance between the two new marks. The cor-
rect distance should be DoorWidth + 1.5”
34"
2
DoorWidth
34"
2
DoorWidth
34"
2
DoorWidth

Version 2.0 Manual #6410T0021 6
Albany High Speed Doors
Installation & Operation
MOUNTING THE DOOR ASSEMBLY (optional methods shown)
ASSEMBLE ON FLOOR ASSEMBLE ON WALL
1. Lay the head assembly on its back on the floor in a
clean area in front of the door opening.
2. Remove the bolts securing the yellow front columns
to the side columns. Remove and set the yellow
front columns off to the side.
3. Position each side column in line with the mounting
brackets on the head assembly.
4. Slide the side columns onto the head assembly.
Install the three 1/2” flat washers, lock washers, and
1/2”x1” bolts.
5. Square the side columns to the head assembly and
tighten the three bolts on each side.
6. If the door was ordered with the optional counter-
weights, slide the weights into the side columns far
enough to install the temporary retainer bolt. Install
the nut finger-tight. Note the “LEFT” and “RIGHT”
markings.
7. Using a safe lifting device, carefully lift the entire
door assembly up to a vertical position against the
door jambs.
1. Hold the left side column in place against the wall.
Align the base with the marking placed on the floor
earlier and bring the column into plumb.
2. Mark the locations of the four mounting holes. Pre-
pare the holes and anchor as needed.
3. Loosely install the anchors, recheck for plumb, and
tighten the anchors.
4. Repeat steps 1-3 for the right side column.
5. Lay the head assembly on its back on the floor in
front of the door opening. Using a safe lifting de-
vice, carefully lift the head assembly up into position
above the side columns.
The head assembly is heavy. Use proper lifting de-
vices and techniques to securely and safely lift the
head assembly. Failure to properly secure the head
assembly could result in death or serious injury.
The door assembly is heavy. Use proper lifting de-
vices and techniques to securely and safely lift the
door assembly. Failure to properly secure the door
assembly could result in death or serious injury.
The head assembly must be lifted level (balanced)
and with the mounting brackets and motor hanging
straight down. Failure to properly position the head
assembly could result in damage to the mounting
brackets and/or the side columns.

7 Manual #6410T0021 1/5/2011
ASSEMBLE ON FLOOR (continued…) ASSEMBLE ON WALL (continued…)
8. Align the base of each side column with the mark-
ings place on the floor earlier and bring the columns
into plumb.
9. Mark the locations of the mounting holes (4 per side
column). Prepare the holes and anchor as needed.
10. Loosely install the anchors, recheck for plumb, and
tighten the anchors.
6. Position the head assembly over the side columns
with the mounting brackets in line with the side col-
umns and carefully lower it into place.
7. Install the three 1/2” flat washers, lock washers, and
1/2”x1” bolts on each side of the head assembly to
secure it in place.
continue on to step 11 on the following page...
- INDICATES LOCATION OF FRONT COLUMN MOUNTING BOLT
8” long temporary
counterweight
retainer bolt.

Version 2.0 Manual #6410T0021 8
Albany High Speed Doors
Installation & Operation
LEVELING THE DRUM ASSEMBLY
MOUNTING THE DOOR ASSEMBLY (continued…)
11. The photo safety cables are marked and bundled on top of the head assembly at the junction box. Route
the light curtain cables through the holes located at the rear bottom of the mounting brackets as shown.
12. Secure the cables to the sides of the columns using the clips supplied and plug them into the appropriate
photo device mounted in the column—note the matching cable markings. Ensure that all loose slack in
the cables is removed. Photo devices are located behind foam insulation on UltraFreeze model doors.
13. UltraFreeze doors will have heat tape in the side columns. Route the power cords for the heat tape up
through the holes located at the rear bottom of the mounting brackets to the junction box on top of the head
assembly.
14. Set the yellow front columns into the side columns. If the door was ordered with light curtains, position the
front light curtain and mounting bracket against the outside of the side columns and secure the light curtain
bracket and the yellow front column with two bolts. Continue installing the remaining bolts provided for each
column.
15. Connect the remaining safety cables to the photo safety devices mounted off the yellow front columns and
hide the cables behind the wire chase covers on the front columns—note the matching cable markings.
16. Caulk header and door jambs to seal the opening when finished.
COUNTERWEIGHTS—OPTIONAL EQUIPMENT
If the door was ordered with counterweights for the optional BacOut egress system, the following steps must be
taken at this point in the installation process:
1. Remove the tie wraps from the counterweight straps and route the straps down to the counterweights.
2. Remove any twists that may be in the straps
3. Loop each strap between the two clamping plates as shown.
4. Pull and hold the straps tight and tighten the clamping bolts.
5. Ensure that all cables/straps are secure and free of any obstructions.
Do not allow the straps to be twisted or slack. Twisted or loose straps
will result in damage to the straps.
The door must be installed to that the roll head assembly is abso-
lutely level, with the side columns plumb and square to the header.
If adjustments are necessary…
1. Loosen the pillow block mounting bolts
2. Lift the low end of the roll with a pry bar until the roll is level
3. Re-tighten the pillow block mounting bolts
4. If necessary, loosen the bolt and adjust the motor torque arm
position to realign the motor so it is parallel with the wall.
Tighten this bolt when done.

9 Manual #6410T0021 1/5/2011
1. Lay the head assembly on its back on the floor in a
clean area in front of the door opening.
2. Slide each side column onto the head assembly.
Install the two 1/2” flat washers, lock washers, and
1/2”x1” bolts in each bracket.
3. Using a safe lifting device, carefully lift the entire
door assembly up to a vertical position against the
door jambs.
MOUNTING ULTRALITE AND LOW PROFILE DOORS
4. Position the side columns with the inside face of the
black mounting brackets set 3/4” out from the door
jamb on each side. Ensure the columns are plumb
and mark or temporarily fasten the mounting brack-
ets to the wall.
5. Disconnect the side columns from the mounting
brackets by removing the 2 bolts in each bracket.
6. Move the columns off the wall. Prepare the holes
and permanently anchor the mounting brackets as
needed. These brackets could also be welded to a
steel jamb.
7. Reattach the side columns to the mounting brackets
using the 2 bolts removed from each bracket earlier.
8. Install the head seals to the wall as shown below.
9. Caulk door jambs to seal the opening when finished.
The head assembly is heavy. Use proper lifting de-
vices and techniques to securely and safely lift the
head assembly. Failure to properly secure the head
assembly could result in death or serious injury.

Version 2.0 Manual #6410T0021 10
Albany High Speed Doors
Installation & Operation
MOUNTING THE CHAIN HOIST
1. Remove the roller chain from its packaging and hang it over the large sprocket in-
stalled on the drum shaft.
2. Remove the chain hoist assembly and hold it in position on the wall below the drive
barrel such that the small roller chain sprocket next to the hand chain pulley is di-
rectly in line with the larger sprocket above it on the drum shaft as shown.
3. Mark the 4 mounting hole positions on the wall for the chain hoist assembly.
4. Mark the roller chain where it needs to be split to the proper length
5. Securely fasten the chain hoist assembly to the wall.
6. Split and reconnect the roller chain between the drum sprocket and chain hoist
sprocket using the master link provided.
7. With the front length of chain (located farthest from the wall) properly secured to
the wall using the bracket provided, remove the plastic securing strap from the
rolled fabric panel of the head assembly.
The fabric panel of the head assembly must remain
strapped to itself until the chain hoist assembly is fully
installed with the roller chain taught and the hand chain
properly secured to the wall. Failure to properly secure
the head assembly could result in serious injury.

11 Manual #6410T0021 1/5/2011
MOUNTING THE DEFROST SYSTEM
1. Lay the components of the defrost system on a clean area in front of the opening on the side of the wall to be
installed. When lifting the defrost assembly, position the lifting straps to balance the assembly.
2. Measure and mark the wall for the location of the mounting brackets as shown above
Mark a vertical line 21” out from the door jamb on the drive side of the door.
Mark a vertical line 12” out from the door jamb on the non-drive side.
Mark a horizontal line intersecting each vertical line 22” up from the top of the clear door opening.
1. Place the brackets against the wall inside the alignment marks as shown. Ensure the brackets are plumb.
2. Mark the location of the mounting holes. Prepare the holes and anchor as needed.
3. Mount the defrost components to the wall brackets. Blowers will be centered on opening when properly installed
IR LAMPS ONLYBLOWERS ONLY IR LAMPS AND BLOWERS

Version 2.0 Manual #6410T0021 12
Albany High Speed Doors
Installation & Operation
MOUNTING THE DEFROST SYSTEM (continued…)
The blower assembly is heavy. Use proper lifting devices and tech-
niques to securely and safely lift the assembly. Failure to properly
secure the head assembly could result in death or serious injury.
ASSEMBLING IR HEAT LAMPS
If the door was ordered with IR Lamps for the optional UltraDefrost system, the following steps must be taken at
this point in the installation process:
1. Remove the end cover plates from the lamp fixture
2. Carefully unpack the IR lamp bulbs and red sleeves one at a time.
3. Slide a red sleeve over each bulb and install into each fixture.
4. Connect the wire on the ends of the lamp to the screw terminal
located at each end of the fixture. Leave a 1/4” loop between
the wire on the end of the lamp and the screw terminal.
5. Cut off any excess wire leading away from each screw terminal
once the lamp bulb is wired in place.
Never touch the glass surface of the lamp bulb or the red sleeve with
bare fingers or handle them with a dirty or oily rag. Any debris or oil on
the surface of the lamp will lead to a “hot spot” which could cause the
lamp to immediately fail.
If the 1/4” loops are not made,
the bulb can become damaged
as it expands upon heating.
The defrost system components must be aligned for proper
function. Follow the list of guidelines below and adjust as nec-
essary for the application if frost is present.
Direct IR Lamps at the top edge of the bottom bar
Loosen the pivot bolt at each end of the fixture
Aim the lamp fixture to the desired angle
Tighten the pivot bolts
Direct Blowers at top 1/2 to 3/4 of door opening height
Loosen the pivot bolt and adjusting bolt at each end of
the blower
Aim the blower unit to the desired angle
Tighten all bolts
ALIGNING THE DEFROST COMPONENTS
AIM IR LAMPS AT
TOP OF BOTTOM BAR
AIM BLOWERS AT
TOP 1/2 TO 3/4 OF PANEL
Improper direction of the heat lamps towards the upper areas of the
panel in near proximity to the lamp could cause the panel to overheat
and become damaged.

13 Manual #6410T0021 1/5/2011

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Albany High Speed Doors
Installation & Operation

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Albany High Speed Doors
Installation & Operation

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Version 2.0 Manual #6410T0021 18
Albany High Speed Doors
Installation & Operation

19 Manual #6410T0021 1/5/2011
PART # DESCRIPTION
000804 Manual Chain Hoist Assembly
000823 Drum sprocket #40 Chain 60 tooth 1.125" bore
001373 Shaft collar 1.125"ID x 0.5"
001374 #40 Chain 48' Length
001375 Key Stock 1/4" x 5/16" Zinc Plated Undersized
001376 Split bushing 1.125"ID x 1.25"OD x 3"
001175 Viscous Spped governor 1.25" shaft 60K cSt
000766 Bracket motor Mounting Nord Low Profile
001178 Spring Loaded Hinge Pall