Albany UltraTough M&I User manual

UltraTough M&I OWNERS MANUAL
Doors are UltraRugged, UltraReliable, UltraAffordable.
P/N:001449
Rev: 4/22/2010
Version 4.2
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30046
262-268-9885 www.albanydoors.com

1 Manual #001449 Version 4.2
UltraTough M&I, UltraBig M&I, PosiDrive M&I High Speed Doors
EXCLUSIVE LIFETIME SBR FABRIC WARRANTY
Albany Door Systems warrants to the original owner of the door that the styrene-butadiene rubber (SBR) fabric door
panel (curtain) will be free of defects in materials and workmanship for the lifetime of the door. Door panels (curtains)
made of EPDM are warranted for a period of five (5) years. This warranty covers material failure under normal wear condi-
tions; it does not cover labor, polyethylene terephthalate (PET) weave, windlok, roll strips, and windows after the first
twelve (12) months. Use of petroleum-based products on the door panel (curtain) will void this warranty.
ONE-YEAR WARRANTY ON MECHANICALAND ELECTRICAL COMPONENTS
Albany Door Systems warrants to the original owner of the door that the mechanical and electrical components will be
free from defects in material and workmanship for a period of one (1) year from the date of shipment.. The warranty does
not cover fuses, heat lamp elements, bulbs, seals and straps.
Only defects brought to the attention of Albany Door Systems during the warranty period will be covered by this warranty.
Albany Door Systems will replace component parts covered by this warranty, which are found to be defective upon in-
spection by an Albany Door Systems representative. Installation or use of parts other than those authorized by Albany
Door Systems will void this warranty.
PARTS AND ASSEMBLIES sold separately by Albany Door Systems that fail due to defects in material or workmanship
within ninety (90) days from the date of shipment will be replaced under warranty provided installation has been carried
out in accordance with all Albany Door Systems procedures. This warranty is limited to providing a replacement part only.
This warranty does not cover freight, special charges, or any costs associated with the installation of the replacement part.
This warranty covers material failure under normal wear conditions; it does not cover damage caused by collision or other
abuse of the product. Adjustments made to the control panel or to the mechanical operation of the door without the authori-
zation of Albany Door Systems will void this warranty. Any changes made to product configuration without the express
written approval from Albany Door Systems may null and void this warranty.
Albany Door Systems’ obligations under this warranty are limited to repairing or replacing the defective part including
labor and Albany Door Systems shall not be responsible for any other losses or damages due to the operation of any
door or parts covered by this warranty. Warranty parts will be shipped regular ground freight at the expense of Albany
Door Systems.
This warranty shall be void in its entirety if the failure of any product shall be caused by any installation, operation, or main-
tenance of the product which does not conform with the requirements set forth by the seller in the applicable product
manuals or is in the result of any cause other than a defect in the material or workmanship of the product.
No other oral or written representations made by Albany Door Systems or its agents are a part of this warranty unless
specifically set forth in writing by an authorized Albany Door Systems official.
THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER WARRANTY
OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED; AND ALL IMPLIED WARRANTIES OF MERCHANTABIL
ITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESTATED OBLIGATION ARE
HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM THIS AGREEMENT.
WARNING
Do not install, operate or service the product unless you have read and understand
the safety practices, warnings, installation and maintenance instructions contained
in this manual.
Albany Door Systems - A Company of Albany International Corp. All Rights Reserved
1080 Maritime Drive, Port Washington, WI 53074 - 975-A Old Norcross Road, Lawrenceville, Georgia 30045
262-268-9885 or 877-9252468
v4202010
STATEMENT OF WARRANTY

Rev. 4/9/2010 Manual #001449 2
High Speed Doors
Operation
TABLE OF CONTENTS
ALBANY DOOR SYSTEMS CONTACT INFORMATION
Port Washington, WI
1080 Maritime Drive, Port Washington, WI 53074
Phone: [phone] Fax: [phone]
Technical Support: 262-268-9885
[email protected]
www.albanydoors.com / [email protected]
Lawrenceville, GA
975 A Old Norcross Road, Lawrenceville, GA 30046
Phone: [phone] Fax: [phone]
Technical Support: 262-268-9885
[email protected]
www.albanydoors.com / [email protected]
3Introduction
4Product Description
7Service & Repair
14Troubleshooting
5Safety Advice
19Drawings
23Mechanical Procedures
31Maintenance

3 Manual #001449 Version 4.2
INTRODUCTION
The contents of this manual are designed to help you operate and maintain Albany UltraTough™
high speed doors. DO NOT operate or perform maintenance on the high speed door unless
you have read through the instructions in this manual.
The safety alert symbol is used to identify safety information about hazards that can
result in personal injury. A signal word (DANGER, WARNING, or CAUTION) is
used with the safety alert symbol to indicate the likelihood and the potential severity
of injury. In addition, a hazard symbol may be used to represent the type of hazard.
DANGER indicates a hazard that, if not avoided, will
result in death or serious injury.
WARNING indicates a hazard that, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard that, if not avoided,
might result in minor or moderate injury.
CAUTION, when used without the alert symbol, indi-
cates a situation that could result in damage to the
door.
NOTICE is used to inform you of a method, refer-
ence, or procedure that could assist with specific
operations or procedures.
Other symbols that may be used in this manual are:
Lock Out / Tag Out Crushing Fire Shock Read Manual

Rev. 4/9/2010 Manual #001449 4
High Speed Doors
Operation
Product description
Function and design of this door
The model Re-Coil-Away is a vertically opening door.
Principle
The door assembly consists of left and right side frames and a header assembly. The header as-
sembly contains the curtain and the drive system already attached. The bottom beam is already at-
tached to the curtain. Door comes standard with a balance system and also available as an unbal-
anced option.
The Re-Coil-Away door rolls the curtain material directly on and off a barrel assembly. The edges of
this curtain are contained within the side frames via a patented windlok system while the curtain is
being rolled or unrolled off the barrel. These side frames guide the curtain also and provide a seal.
The bottom beam, located on the bottom of the curtain, contains a continuously monitored electrical
safety edge. Activation of this device will stop the door and cause the door to reverse to a fully open
position. The door also has a reversing photocell attached to the side frames of the door.
Control Unit
The Re-Coil-Away may be driven with the control unit ACS-50, UltraSmart or PLC with contactors.
The maximum opening speed depends on the size of the door and type of motor. See applicable
control panel manual for door operation and electrical troubleshooting guides.
Electric safety features
The Re-Coil-Away door utilizes a minimum of two safety features. This is comprised of safety photo-
cells and electric reversing edge.
Additional Safety systems
Depending on the kind of application it may be useful to have additional sensors as safety features.
This is especially true for a door with a high volume of human traffic or with low sized doors with a
height under 10 feet (3m).
Albany Door Systems offers a variety of safety systems for high-speed doors. Some examples could
be any of the following: Light beam barriers, motion detectors, induction loops. For any other electri-
cal requirement contact us at the factory.
Drives
The Re-Coil-Away is operated with an electrical drive. Drive side is chosen by the end-user. The
drive system could be either 1-speed or 2-speed depending on door size and customer require-
ments. The drive systems come in 3 different operating voltages: 208-240VAC, 440-480VAC, and
550-600VAC.