Alcatel ONE TOUCH 4005D User manual

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Beetle lite edge
ONE TOUCH 4005D
Note: this manual is non-contractual and TCT Mobile Limited can modify it without prior notice on
the characteristics of described equipments.

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1.2
2013-8-30
Added the TP repair part(page 17/18)
Echo Huang
Echo Huang
Zhili. Hu
1.1
2013-7-1
Adding the part of blank label
Echo Huang
Echo Huang
Zhili. Hu
1.0
2013-01-21
Updated according to CPM‟s comment
Zzhenqing
Echo Huang
Zhili Hu
0.1
2013-01-04
Preliminary draft
Zzhenqing
Echo Huang
Zhili Hu
Rev.
Date
Modification description
Prepared By
Checked By
Approved By

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1 Level 2 repair process
Reassembly
Record in BIG
End
OK
Retest
OK
OK
Start
Visual Inspection
Warranty Check
Pretest & Failure confirm
SW Upgrade
Disassembly
L2 Repair
Retest
Function test
PCBA Replace
NG
NG
NG
Restore User Information
Back up user data

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2 Warranty Check and Visual Inspection
2.1 Warranty confirmation of L1
1) IMEI sticker check:
a) The IMEI number MUST be the same with the one on the IMEI sticker. If not, it‟s out of warranty
policy
b) IMEI label should not be
Removed
Scratched
Unreadable
Un-approved or un-provided by Alcatel.
2) Humidity sticker: Liquid detection on humidity sticker.
2.2 Visual mechanical check
Mechanical warranties check items:
1) Corrosion
Corrosion on the USB connector, SIM connector, and other metal surfaces。
2) Hole (diameter > 1mm)

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Holes on any surface, including the front casing, furnished frame, battery cover, touch Lens,
keypad…
3) Bump
Bumps (diameter > 1mm) on any surface, including front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
4) Scratch
Scratches (length > 3mm) on any surface, including the front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
5) Distortion
Bend, twisted or crushed on the h/s, cover/casing or connectors, etc.
6) Broken
Touch broken, casing/cover broken, etc.
7) Dropped
Keypad tear off, touch lens, connectors dropped, etc.
8) Gap
External physical damage relating to abnormal use, like front case and frame opened
9) Others
Damage caused by disassembly ,wrong part assembly, loss of components
Use in abnormal environment like high temperature causing plastic melts
2.3 Pretest
1) Check that the SIM card is set correctly.
2) Insert the battery.
3) Power on the cell phone.
4) If the cell phone cannot power on, visually check the condition of the battery connector. Replace
it if necessary.
5) If the cell phone asks to input NCK code, this means it is SIM locked and can only be worked
with dedicated SIM card. Use the correct SIM card.
6) Enter the phone code if necessary.

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7) After the phone power on, test step by step with the auto test code:
Press *#2886# in dial screen and select “Auto” to start the auto test, then you will see the
interface displaying the version. Press “Pass”to continue.
If one of the test failed, it will ask you “Restart?”, press “YES”to restart the auto test from the first
one and “NO”to exit the auto test, while “NEXT”to continue the auto test.
TRACABILITY Test
I. You can get some information such as IMEI, BSN, BT, WIFI, CU, H/S PN…
II. Press “Pass” to continue.
TP
I. “Please draw the yellow data”according to instructions and it will show “TEST
RESULT: OK!”
II. Press “PASS”to continue.
LCD MIRE/BLACK/GREYCHART/WHITE
I. You will see the LCD color changes if it functions well
II. Press “Pass” to continue.
LCD BackLight Level
I. The screen backlight will be flashing if it functions well.
II. Press “Pass” to continue.
KEYPAD.
I. Press the key displayed on the screen. The key on the screen will disappear
when you press it if it functions well
II. Press “Pass” to continue;
Flash LED Light Test.
I. The light near the camera will flashing.
II. Press “Pass” to continue.
CAMERA IMG

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Press “Pass”to continue if the camera functions well
CAMERA IMG FRONT
Press “Pass”to continue if front camera functions well
CAMERA LED
I. Camera LED will be turned on if functions well.
II. Press “Pass” to continue.
MELODY
I. You will hear the melody if it functions well.
II. Press “Pass” to continue.
HEADSET
I. Insert the headset and you will hear FM if functions well
II. Press "Pass" to continue
III. Remove headset according the instruction and it will say “Headset tested”if it
functions well;
IV. Press “Pass”to continue
USB
I. Insert USB cable and the phone will detect “Charger: OK”“USB: OK”if it
functions well
II. Remove USB cable according to the instruction and then press "Pass" to
continue
VIBRATOR
I. You can feel the phone‟s vibrating if it functions well.
II. Press “Pass” to continue.
G-SENSOR
I. Screen will display “put the handset up and towards up”, follow this prompt
screen will display left arrow, right arrow, up arrow, down arrow and face

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4.3 Disassembly process
The steps of disassembly ONE TOUCH 4010 are as below.
This module should only be disassembled from bottom to top.
Step 1: Remove the battery cover and battery.
Step 2: Take off the 4 screws from the furnished frame by screw driver
Plastic Flake
Tweezers
Hot wind gun
Screwdriver
(TORX6)
Soldering iron
Camera Jig

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Step 3: Pry the furnished frame up by plastic flake. Then separate the furnished frame from furnished front
casing.
Step 4: Remove speaker with plastic flake

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Step 5: Separate below FPCs with BTB connector socket by using tweezers.
Step 6: Remove PCBA from furnished front casing by using plastic flake.
Step 7: Remove camera from main PCBA by using camera jip.