Alcatel ONE TOUCH 4005D User manual

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Beetle lite edge
ONE TOUCH 4005D
Note: this manual is non-contractual and TCT Mobile Limited can modify it without prior notice on
the characteristics of described equipments.

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1.2
2013-8-30
Added the TP repair part(page 17/18)
Echo Huang
Echo Huang
Zhili. Hu
1.1
2013-7-1
Adding the part of blank label
Echo Huang
Echo Huang
Zhili. Hu
1.0
2013-01-21
Updated according to CPM‟s comment
Zzhenqing
Echo Huang
Zhili Hu
0.1
2013-01-04
Preliminary draft
Zzhenqing
Echo Huang
Zhili Hu
Rev.
Date
Modification description
Prepared By
Checked By
Approved By

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1 Level 2 repair process
Reassembly
Record in BIG
End
OK
Retest
OK
OK
Start
Visual Inspection
Warranty Check
Pretest & Failure confirm
SW Upgrade
Disassembly
L2 Repair
Retest
Function test
PCBA Replace
NG
NG
NG
Restore User Information
Back up user data

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2 Warranty Check and Visual Inspection
2.1 Warranty confirmation of L1
1) IMEI sticker check:
a) The IMEI number MUST be the same with the one on the IMEI sticker. If not, it‟s out of warranty
policy
b) IMEI label should not be
Removed
Scratched
Unreadable
Un-approved or un-provided by Alcatel.
2) Humidity sticker: Liquid detection on humidity sticker.
2.2 Visual mechanical check
Mechanical warranties check items:
1) Corrosion
Corrosion on the USB connector, SIM connector, and other metal surfaces。
2) Hole (diameter > 1mm)

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Holes on any surface, including the front casing, furnished frame, battery cover, touch Lens,
keypad…
3) Bump
Bumps (diameter > 1mm) on any surface, including front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
4) Scratch
Scratches (length > 3mm) on any surface, including the front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
5) Distortion
Bend, twisted or crushed on the h/s, cover/casing or connectors, etc.
6) Broken
Touch broken, casing/cover broken, etc.
7) Dropped
Keypad tear off, touch lens, connectors dropped, etc.
8) Gap
External physical damage relating to abnormal use, like front case and frame opened
9) Others
Damage caused by disassembly ,wrong part assembly, loss of components
Use in abnormal environment like high temperature causing plastic melts
2.3 Pretest
1) Check that the SIM card is set correctly.
2) Insert the battery.
3) Power on the cell phone.
4) If the cell phone cannot power on, visually check the condition of the battery connector. Replace
it if necessary.
5) If the cell phone asks to input NCK code, this means it is SIM locked and can only be worked
with dedicated SIM card. Use the correct SIM card.
6) Enter the phone code if necessary.

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7) After the phone power on, test step by step with the auto test code:
Press *#2886# in dial screen and select “Auto” to start the auto test, then you will see the
interface displaying the version. Press “Pass”to continue.
If one of the test failed, it will ask you “Restart?”, press “YES”to restart the auto test from the first
one and “NO”to exit the auto test, while “NEXT”to continue the auto test.
TRACABILITY Test
I. You can get some information such as IMEI, BSN, BT, WIFI, CU, H/S PN…
II. Press “Pass” to continue.
TP
I. “Please draw the yellow data”according to instructions and it will show “TEST
RESULT: OK!”
II. Press “PASS”to continue.
LCD MIRE/BLACK/GREYCHART/WHITE
I. You will see the LCD color changes if it functions well
II. Press “Pass” to continue.
LCD BackLight Level
I. The screen backlight will be flashing if it functions well.
II. Press “Pass” to continue.
KEYPAD.
I. Press the key displayed on the screen. The key on the screen will disappear
when you press it if it functions well
II. Press “Pass” to continue;
Flash LED Light Test.
I. The light near the camera will flashing.
II. Press “Pass” to continue.
CAMERA IMG

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Press “Pass”to continue if the camera functions well
CAMERA IMG FRONT
Press “Pass”to continue if front camera functions well
CAMERA LED
I. Camera LED will be turned on if functions well.
II. Press “Pass” to continue.
MELODY
I. You will hear the melody if it functions well.
II. Press “Pass” to continue.
HEADSET
I. Insert the headset and you will hear FM if functions well
II. Press "Pass" to continue
III. Remove headset according the instruction and it will say “Headset tested”if it
functions well;
IV. Press “Pass”to continue
USB
I. Insert USB cable and the phone will detect “Charger: OK”“USB: OK”if it
functions well
II. Remove USB cable according to the instruction and then press "Pass" to
continue
VIBRATOR
I. You can feel the phone‟s vibrating if it functions well.
II. Press “Pass” to continue.
G-SENSOR
I. Screen will display “put the handset up and towards up”, follow this prompt
screen will display left arrow, right arrow, up arrow, down arrow and face

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4.3 Disassembly process
The steps of disassembly ONE TOUCH 4010 are as below.
This module should only be disassembled from bottom to top.
Step 1: Remove the battery cover and battery.
Step 2: Take off the 4 screws from the furnished frame by screw driver
Plastic Flake
Tweezers
Hot wind gun
Screwdriver
(TORX6)
Soldering iron
Camera Jig

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Step 3: Pry the furnished frame up by plastic flake. Then separate the furnished frame from furnished front
casing.
Step 4: Remove speaker with plastic flake

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Step 5: Separate below FPCs with BTB connector socket by using tweezers.
Step 6: Remove PCBA from furnished front casing by using plastic flake.
Step 7: Remove camera from main PCBA by using camera jip.

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Step 8: Swipe along the four edges of LCD model with plastic flake and seperate it from main PCBA
slowly and carefully.
Step 9: Remove power key FPC and volume keypad FPC by using soldering iron (Temperature：Lead-
free technology 330℃±10℃，time：2~3 seconds).

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Step 10: Seperate touch lens from furnished front casing by using hot wind gun to heat up touch lens around the
four edges (Temperature: 100℃, Air Level: 3, Height:5-10mm, Time:<60s) .
Note：if you repair the touch panel, then TP foam adhesive(below picture item1) and top/bottom adhesive for TP
(below picture item2) are needed to be changed.

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Step 11: Disassembly complete.
Disassembly Notice:
Put all the spare parts on right position (don‟t let all spare parts mixed and put on the clean place to avoid
vitiated or stained for each spare part) after disassembly. When taking apart of LCD module, take care not
to dirty or damage it.

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To avoid rusting the shield of Beetle lite series, a blank label has been suggested to add like below picture.
If the blank label is destroyed or the phone do not has it, please repair it by a new one.
4.4 Reassembly Process
Please make reference to the disassembly process for assembly reverse an order of the disassembly
steps.
Attention: Insert main FPC and assembly main PCBA with furnished keypad casing, lock the main FPC
connector to PCBA connector, and then place the volume key, Assembly the furnished frame. Note the
orientations of the main FPC.
4.5 Disassembly process evaluation
We list the ONE TOUCH 4010 parts disassembly time, technique levels and disassembly methods as
below, for technique levels, Class 1 signifies easy to disassembly, Class 2 signifies normal to disassembly
and Class 3 signifies hard to disassembly.
Spare part
Time for
disassembly
Jigs for
disassembly
Difficulty
Class
Remark
battery cover
3s
Plastic Flake
Class 1
Furnished casing with
screws
20s
screwdriver
Class 1
Main PCBA
20s
Plastic Flake
Class 1
Volume key
3S
Tweezers
Class 1
Speaker
3s
Tweezers
Class 1
Main Camera
5s
Plastic flake
Class 1
volume keypad FPC
15s
Soldering iron
Class 2
Power key FPC
15S
Soldering iron
Class 2

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Receiver
3s
Tweezers
Class 1
RF cable
3s
Tweezers
Class 1
Sub PCBA
10s
Plastic flake
Class 1
Touch lens
300s
Hot wind gun
Plastic Flake
Class 3
Be careful for
touch lens & FPC
damage
LCD Module
60s
Hot wind gun
Plastic Flake
Class 3
Be careful for
LCD FPC damage
BTB connector socket
60s
Hot wind gun
Tweezers
Class3
The connector is
easy to be
damaged
USB connector
60s
Hot wind gun
Tweezers
Class3
The connector is
easy to be
damaged
SIM card connector
120s
Hot wind gun
Tweezers
Class 3
The connector
is easy to be
damaged
T flash connector
120s
Hot wind gun
Tweezers
Class 3
The connector
is easy to be
damaged
Battery connector
40s
Hot wind gun
Tweezers
Class3
The connector
is easy to be
damaged
5 Disassembly Complete
Explored view

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Below table lists ONE TOUCH 4005D L2 spare parts. You could also refer to: https://css.tclmobile.cn/.
Beetle lite edge(ONE TOUCH 4005D) L2 Spare Part List
Item
EN DESCRIPTION
Reference
Qty
1
swap handset（EU）
F-A26R0AB102
1
F-A26R0AE102
1
F-A26R0AA102
1
swap handset（US）
F-A26R0AB101
1
F-A26R0AE101
1
F-A26R0AA101
1
2
Battery Cover Assy
BCJ26R0B10C0
1
BCJ26R0E10C0
1
BCJ26R0A10C0
1
3
LI-ION Battery
CAB60B0000C1
1
4
MOU charger
CBA3008AA0C1
1
5
Stereo headset
CCB3160A15C2
1
6
Micro USB Cable
CDA3122005C1
1
CDA3122005C2
1
CDA3122002C1
1
CDA3122002C2
1
7
Micro SD card
CEA002G000C1
1
8
Furnished front casing
BCA26R0B10C0
1
BCA26R0E10C0
1
BCA26R0A10C0
1
9
power key
BFD26R0B11C0
1
BFD26R0B11C2
1
10
Furnished frame
BCC26R0B10C0
11
Screw
BMA1430251C0
4
12
Screw
BMA1645261C0
4
13
Side keys
BFC26R0B11C0
1
BFC26R0B11C2
1
14
Touch Panel
AUE26NAA10C1
1
14
AUE26NAA10C2
1
15
audio jack tape
BLE32B0001C0
1
16
Main LCD
AUA350T214C1
1
16
AUA347T205C1
1
17
Microphone
AWC4015P22C1
1
17
AWC4015P23C1
1
18
Camera module
ASA2001079C1
1
18
ASA2001086C1
1

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19
side key Furnished FPC
SBF26NA0021B
1
19
side key Furnished FPC
SBF26NA0022B
1
20
TP ZIF connector
ARA0130003C1
1
21
LCD ZIF connector
ARA0250003C1
1
22
USB connector
ARH0050019C1
1
23
P sensor rubber
BNJ26R0000C0
1
24
P sensor
AMY0000349C1
1
25
SIM card connector
ARD0060100C1
2
26
Camera socket
ARK0240005C1
1
27
Audio Jack
ARG0040006C1
1
28
Battery connector
ARE0040025C1
1
28
Battery connector
ARE0040030C1
1
29
TP zif tape
BPC26R0000C0
2
30
LCD zif tape
BPC26R0001C0
1
31
Speaker 3in1
AWA2047S03C2
1
31
Speaker 3in1
AWA2051S00C1
1
32
power key Furnished FPC
SBF26NA0011B
1
32
power key Furnished FPC
SBF26NA0012B
1
33
TFlash Connector
ARJ0080046C1
1
34
LCD conductivity tape L
BLA26NA001C0
1
35
LCD conductivity tape R
BLA26NA002C0
1
36
LED
AKABL00008C1
1
37
Antenna Spring
ARM0010029C1
3
38
swap PCBA bom
F-B26R0ALMX1
1
F-B26R0ALEU1
1
39
Crystal Protective Film
BNH26NA050C4
1
40
Blank Label
CPF000067AC0
1
41
TP foam adhesive
BRA1780000C0
1
42
top adhesive for TP
BPA2770001C0
1
43
bottom adhesive for TP
BPA2770002C0
1
6 Level 2 repair
This chapter describes the Level 2 repair that can be done without any diagnostic equipment.
Problem description
Action And Solution
Charging
Bad
or
No Charge
1.Check voltage of the battery: if 0V,
charge some minutes and check the
charge indicator;
2.Check the battery contact, change the

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battery connector if broken;
3.Check the charge plug on B cover,
change it if necessary;
Switch on with
battery power
Can „t Switch on
1.Check voltage of the battery;
2.Check the battery contact, change the
battery connector if broken;
3.Check the power on key;
4.Check BTB connector socket pin
Main display
Missing line or column; no
display; bad or no LCD
backlight
Check Connection flex (FPC
cable),change it if necessary;
Replace display module if necessary;
Vibrator
The vibrator does not work
Check the contact on the PCBA (dirty or
oxidized), replace the vibrator if
necessary;
Network Problem
No emission or No reception
Check the antenna contactor on the B
cover;
Check the contact on the PCBA (dirty or
oxidized);
TF card
No communication between
the phone and the TF card
Check the TF connector on the PCBA;
Camera
Camera doesn't work
Check camera module
Check also camera socket broken or
not
Audio
Bad or no emission (TX
audio from mobile);
Bad or no reception (RX
audio on mobile);
Hands-free problem;
Key beep and melody
problem
Check microphone, replace it if
necessary;
Check the contact on the PCBA (dirty or
oxidized)
Check loud speaker, replace it if
necessary;
Check the contact on the PCBA (dirty or
oxidized)
In case the Level 2 repair can‟t solve the problem, or the PCBA is damaged, exchange the PCBA.
7 PCBA exchange
If Level 2 repair does not solve the failure, it is mandatory to change the PCBA and follow the process as
below.

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1) Collect the PCBA (without accessories, LCD and camera), with microphone and vibrator.
2) Get a new PCBA from the swap stock. Reuse those accessories to assemble the mobile.
3) Fill in the record sticker with IMEI number, fault code, short code, Hardware Technical Level and
software version.
4) Send the NG PCBA with record sticker back to L3 repair center with the recommended packaging
method,
Note: packaging method please refer item “12. Packaging requirement”.
8 Other component exchange
The other components exchange such as
1) LCD module
2) Touch lens
3) USB connector
4) FPC connector
5) Receiver
6) Speaker
7) Microphone
8) Main Camera
9) Sub camera
10) Main FPC
11) Volume keypad FPC
12) Power key FPC
13) Other related mechanical components
Please follow the detail steps 4.3 (Disassembly and assembly process).
But need to be very careful to handle the components with related special tool or jig (especially replacing
new components)
It is better to handle it with plastic tools (plastic tweezers and wedge etc.).
Besides operator must wear anti-static gloves, fingertips or wear static loop during the whole process of
components exchange.

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9 Final test
8.1 Function Test
During the function test, the following items must be checked and validated.
2) Cosmetic aspect of the handset,
3) The Software Technical sticker state on the Board
4) Switch on the handset
5) Default welcome message
6) Press *#2886# on the idle screen to start the auto test
8.2 Measurement
APPENDIX 1 Packaging Requirements
1、Appearance Requirements of PCBA
ⅰ、The failure code label, commercial label, custom label and network code
should be stuck onto PCBA
ⅱ、The repair PCBA and custom label should be matched
(see appendix one for the detailed information)