Alemite 9911-A1 User manual

Service Guide 9911-A1
9911-B1
SER 9911-A1
Alemite Corporation
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2004 by Alemite Corporation
This document contains confidential information that is the property of Alemite Corporation
670828 and is not to be copied, used, or disclosed to others without express written permission. Revision (5-04)
Figure 1 High-Pressure Portable Pump
Models 9911-A1 and 9911-B1 - Model 9911-A1 Shown
Description
The major components of the high-pressure
portable pump assembly in the 9911 model series
consist of a(n):
• air-operated motor
• double-acting reciprocating pump tube
• control valve assembly, z-swivel, and
delivery hose
• cover assembly
• container with two-wheel hand cart
(model 9911-A1)
• container with handles (model 9911-B1)
Pump Assembly
The high-pressure (50:1 ratio) pump included with
the assembly is designed to deliver a range of greases
[up to NLGI # 3] directly from the 70-pound (31.8 kg)
container.*
Models 9911-A1 and 9911-B1
Model 9911-A1 includes a two-wheel hand cart
that automatically levels the container. Carrying
handles are included on model 9911-B1.
See Figures 1 and 2.
NOTE: The follower plate is not
included with these models. See Ta ble 2.
Specifications
IMPORTANT: For detailed information
on the pump tube (including specifica-
tions and performance data) refer to
SER 9911-1/9950-1.
For information on the motor, please
refer to SER 339413.
* Product can also be dispensed directly from an
original 35-pound container with the use of a spacer
ring.
High-Pressure Portable Pump
Pump
Model Container
Model
Weight Width x Height
lbs kg Inches Cm
9911-A1 w/ hand cart 46 20.9 23 x 40-1/2 58.4 x 103
9911-B1 w/ handles 36 16.4 19-1/4 x 27 48.9 x 68.6

SER 9911-A1 High-Pressure Portable Pump
Revision (5-04) 2 Alemite Corporation
Figure 2 High-Pressure Portable Pump Models 9911-A1 and 9911-B1 - Exploded View

High-Pressure Portable Pump SER 9911-A1
Alemite Corporation 3 Revision (5-04)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
1 9911-R1 Pump Assembly, High-Pressure 1 See SER 9911-1/9950-1 9911-R1 (1)
2 44734 Adapter, 1/2 " -27 x 3/8 " NPTF (m) 1 17804 (4)
3 317875-7 Hose Assembly, Material 1 6320-3 (29)
4 Washer, 1/4 " 3 44734 (2)
5 Washer, Lock, 1/4 " 7 Qty of (4) in Kit 48018 (8)
6 Capscrew, 1/4 " -20 x 1/2 " 3 52752 (28)
7 323496-A4 Cover and Gasket Assembly 1 77450-2 (22)
8 48018 Screw, Thumb, 1/4 '' -28 x 0.88 '' 3 77650 (19)
9 317559 Ring, Spacer (for 35-pound container) 1 77786 (6)
10 338381 Container (70-pound [31.8 kg]) 1 79713 (24)
11 Handle 2
Model 9911-B1
131209 (15)
12 339961-3 Pin 2 170347 (18)
13 Ring, Retaining 4 171606 (13)
14 324395 Cap, Hub 2
Model 9911-A1
172207-1 (5)
15 Washer, 0.51 '' Dia. 6 172207-4 (25)
16 337997 Wheel 2 172212-16 (17)
17 Pin, Cotter, 1/8 " Dia. x 1 " 4 317558-C4 (20)
18 Screw, 1/4 '' -20 x 5/8 " 4 317559 (9)
19 Nut, 1/4 '' -20 4 317595 (23)
20 Frame Assembly 1 317875-7 (3)
21 332901-B4 Fork Assembly 1 318414 (11)
22 Washer, 3/8 " 2 323496-A4 (7)
23 Pin, 0.355 '' Dia. x 11/16 '' Long 2 324395 (14)
24 Bolt, 1/2 '' -13 x 1-1/4 '' 1 332901-B4 (21)
25 Washer, Lock, 1/2 '' 1 333001 (26)
26 333001 Handle Assembly 1 337997 (16)
27 Grip (Rubber) 1 338334 (27)
28 52752 Z-Swivel Assembly, High-Pressure 1 See SER 52750 338381 (10)
29 6320-3 Valve Assembly, High-Pressure Control 1 See SER 6320-3 339961-3 (12)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item
Repair Kit
Part No. Kit Symbol Description
393629 Kit, Hand Cart

SER 9911-A1 High-Pressure Portable Pump
Revision (5-04) 4 Alemite Corporation
Assembly
NOTE: Refer to Figure 2 for component
identification on assembly procedures.
Hand Cart Assembly
1. Remove Bolt (24), Lock Washer (25) and Handle
Assembly (26) from Fork Assembly (21)
[as shipped].
2. Position the Handle Assembly on top of the Fork
Assembly.
3. Screw the Bolt with Lock Washer into the Handle
Assembly from the bottom of the Fork Assembly.
• Tighten the Bolt securely.
Follower Plate (Not Included)
4. Loosen Thumb Screws (8) that secure Cover Assembly
(7) to Container (10).
5. Remove the Cover and Pump Assembly from the
Container.
6. Install the 35-pound container into Spacer Ring (9).
NOTE: When bulk filling Container (10),
remove the Spacer Ring and fill the Con-
tainer with product. Do not allow air to mix
with the product during the filling process.
Pump may lose prime.
7. Place the follower plate onto the top of the product.
See Tab le 2.
• With a wobbling motion, eliminate any air that may
be trapped underneath the follower plate. Force the
product through the hole in the center of the plate.
8. Guide the pump tube into the follower plate and fit the
Cover onto Container (10).
9. Secure the Cover to the Container with Thumb
Screws (8).
10. Test/Prime the Pump assembly.
• Refer to Service Guide SER 9911-1/9950-1 for
details.
Accessories
Accessory items available for these pumps are listed in
Table 2 .
Part Number Description
337665 Follower Plate (for 35-pound container)
338801 Follower Plate (for 70-pound container)
Table 2 High-Pressure Portable Pump Accessories
Changes Since Last Printing
Deleted Air Motor Body Check Valve