Alemite 8571-5 User manual

Service Guide
SER 8571-5
8571-5
8571-A5
Alemite LLC
167 Roweland Drive, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2003 by Alemite LLC
This document contains confidential information that is the property of Alemite LLC
670738 and is not to be copied, used, or disclosed to others without express written permission. Revision 12-09
Figure 1 Portable Hand-Operated Pump Models 8571-5 and 8571-A5
Description
The major components of the
portable pump assembly in the 8571
model series consist of a(n):
• hand-operated reciprocating
pump
• drum cover assembly
• drum dolly assembly
• delivery hose with fluid filter and
manual non-drip nozzle
assembly
• electronic meter
Pump
The low-pressure pump included
with the assembly is designed to
dispense automatic transmission fluid
directly from their original
16-gallon containers.
The pump delivers approximately 1
quart (0.95 liter) of product in six
cycles [2-strokes per cycle - one
upward and one downward].
Models 8571-5 and 8571-A5
The electronic meter on each model
registers in a different unit of
measurement. See Figure 1.
Model Assembly
Refer to Figure 2 for details on the
assembly of all packaged components.
Portable Hand-Operated Pump
Pump
Model Meter Register*
Model
Weight Overall Height (including Drum)
lbs kg Inches Meter
8571-5 Quarts 35 15.9 39-3/8 1
8571-A5 Liters
* Can be reprogrammed to register in pints, quarts, gallons or liters
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SER 8571-5 Portable Hand-Operated Pump
Revision (12-09) 2 Alemite LLC
Figure 2 Portable Hand-Operated Pump Model 8571 Series - Exploded View
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Portable Hand-Operated Pump SER 8571-5
Alemite LLC 3 Revision (12-09)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
1 317809-5F Hose, Material, 1/2 " ID (5-1/2 ' Long) 1 3679 (2)
23679 Meter, Electronic 1See SER 3679 48018 (17)
3Nipple, 1/2 " NPT x 2 " Long 177650 (16)
4Tube Assembly, Pump 1See Figure 3 77787 (5)
5Capscrew, 1/4 " -28 x 1-1/8 " 377903 (18)
6Ring, Retaining 4170276 (21)
7339961-2 Pin 1171606 (6)
8Screw, 10-32 x 1-11/32 " 1172207-1 (15)
9324726 Bracket and Lever Assembly 1172263-4 (3)
10 381901 Knob 1309612 (20)
11 324741 Link 1316315-5 (19)
12 Nut, Elastic Stop, 10-32 1317809-5F (1)
13 339961-1 Pin 1317860-1 (24)
14 Cover Assembly (w/ Gasket) 1321203 (23)
15 Washer, Lock, 1/4 " 3324726 (9)
16 Nut, 1/4 " -20 3324742 (8)
17 Screw, Thumb, 1/4 " -28 3324741 (11)
18 Nut, 8-32 1328245-4 (14)
19 316315-5 Dolly Assembly 1See SER 316315-5 328255-C4 (4)
20 309612 Clip, Spring 1339084 (22)
21 Screw, 8-32 x 5/16 " 1381901 (10)
22 339084 Nozzle Assembly, Non-Drip Manual 1339961-1 (13)
23 321203 Filter Assembly, Fluid 1See Figure 4 339961-2 (7)
24 317860-1 Hose, Material, 1/4 " ID (1 ' Long) 1401514 (12)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item
Repair Kit
Part No. Kit Symbol Description
394261-1 Kit, Repair (Includes items on Figure 2 and Figure 3)
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SER 8571-5 Portable Hand-Operated Pump
Revision (12-09) 4 Alemite LLC
Figure 3 Pump Tube Assembly for Model 8571 Series - Exploded View
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Portable Hand-Operated Pump SER 8571-5
Alemite LLC 5 Revision (12-09)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
25 324733 Nut, Packing 1 17070 (33)
26 O-Ring, 1/2 " ID x 5/8 " OD 150712 (37)
27 Gasket 1131315 (36)
28 328254-4 Body, Outlet 1131472 (34)
29 328257-5 Rod 1171001-23 (32)
30 324747 Valve, Upper 1171009-2 (26)
31 Body, Plunger 1172212-14 (38)
32 O-Ring, 1-1/4 " ID x 1-1/2 " OD 1319320 (31)
33 Nut, Elastic Stop, 5/16 " -18 1324733 (25)
34 Gasket 1324747 (30)
35 Tube 1326784 (27)
36 131315 Valve, Foot 1328254-4 (28)
37 50712 Body, Foot Valve 1328256-3 (35)
38 Pin, Cotter, 3/32 " x 5/8 " Long 1328257-5 (29)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item
Repair Kit
Part No. Kit Symbol Description
394261-1 Kit, Repair (Includes items on Figure 3 and Figure 2)
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SER 8571-5 Portable Hand-Operated Pump
Revision (12-09) 6 Alemite LLC
Overhaul
Prior to performing any maintenance procedure, the
following safety precautions must be observed. Personal
injury may occur.
WARNING
Do not use halogenated hydrocarbon sol-
vents such as methylene chloride or 1,1,1-trichlor-
ethane in this pump. An explosion can result
within an enclosed device capable of containing
pressure when aluminum and/or zinc-plated parts
come in contact with halogenated hydrocarbon
solvents.
Never point a nozzle at any portion of your body or
another person. Accidental discharge of pressure
and/or material can result in injury.
Read each step of the instructions carefully. Make
sure a proper understanding is achieved before
proceeding.
Disassembly
NOTE: Refer to Figures 2 - 4 for compo-
nent identification on the following proce-
dures.
Material Hoses from Meter
1. Unscrew Material Hose (1) from Electronic Meter (2).
2. Remove Capscrews (5), Lock Washers (15), and
Nuts (16) that secure Pump Tube Assembly (4) to
Cover (14).
• Remove the Pump Tube Assembly from the Cover.
3. Unscrew the Electronic Meter from Nipple (3).
4. Remove Nozzle Assembly (22) from Material Hose
(24) as required.
5. Unscrew both Material Hoses from Filter
Assembly (23).
Nozzle (Non-Drip Manual)
NOTE: The Nozzle is serviced as an assem-
bly only.
Fluid Filter Figure 4
6. Unscrew Spring and Adapter Assembly (43) from
Body (39).
7. Remove O-Ring (42) from the Spring and Adapter
Assembly.
8. Remove Stud (41) from the Body.
9. Remove Filter Tube (40) from the Body.
Lever and Cover from Pump Tube
10. Remove Capscrews (5), Lock Washers (15), and
Nuts (16) that secure Pump Tube Assembly (4) to
Cover (14).
• Remove the Pump Tube Assembly from the Cover.
11. Remove Retaining Rings (6) from one end of Pin (7)
and Pin (13).
12. Remove Pin (13) and Pin (7) from the Pump Tube
Assembly.
Figure 4 Fluid Filter Assembly 321203 - Exploded View
Item
No. Part No. Description Qty
39 Body 1
40 321191 Tube, Filter 1
41 Stud 1
42 171001-14 O-Ring, 3/4 " ID x 15/16 " OD 1
43 Spring and Adapter Assembly 1
Legend:
Part numbers left blank are not available separately
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Portable Hand-Operated Pump SER 8571-5
Alemite LLC 7 Revision (12-09)
13. Remove Bracket and Lever Assembly (9) from the
Pump Tube Assembly.
14. Remove Nut (12) from Screw (8).
15. Remove the Stud that secures Bracket and Lever
Assembly (9) to Link (11).
16. Remove the Link from the Bracket and Lever
Assembly.
17. Unscrew Knob (10) from the Bracket and Lever
Assembly.
18. Remove Spring Clip (20) from Cover Assembly (14)
as required.
Pump Tube
NOTE: Refer to Figure 3 for component
identification on the pump tube procedures.
19. Remove the Nipple from Outlet Body (28) as
necessary.
20. Unscrew Tube (35) from the Outlet Body.
21. Remove the Tube from the inner components of the
Pump Tube Assembly.
Foot Valve Body
22. Unscrew Foot Valve Body (37) from the Tube.
23. Remove Cotter Pin (38) from Foot Valve (36).
24. Remove the Foot Valve from the Foot Valve Body.
Outlet Body
25. Remove the Rod assembly from the Outlet Body.
26. Remove Gasket (34) from the Outlet Body.
27. Unscrew Packing Nut (25) from the Outlet Body.
• Remove Gasket (27) and O-Ring (26).
Rod Assembly
28. Unscrew Nut (33) from Rod (29).
29. Remove Plunger Body (31) and Valve (30) from the
Rod.
30. Remove O-Ring (32) from the Plunger Body.
Clean and Inspect
NOTE: Use the repair kit for replacement
parts. Make sure all the components are
included in the kit before discarding used
parts.
1. Clean all metal parts in cleaning solvent. The solvent
should be environmentally safe.
2. Inspect all parts for wear and/or damage.
• Replace as necessary.
3. Inspect Rod (29) closely. Use a magnifying glass to
detect any score marks.
• Replace as necessary.
4. Closely inspect the mating surfaces of all check valve
components for any imperfections Ensure a smooth
and clean contact is obtained when assembled.
Assembly
NOTE: Prior to assembly, certain compo-
nents require lubrication in clean oil. Refer
to Table 2 for details.
Foot Valve Body
NOTE: Refer to Figure 5 for a section view
of the pump tube assembly.
1. Install Foot Valve (36) into the top of Foot Valve
Body (37).
2. Install Cotter Pin (38) into the Foot Valve.
3. Screw the Foot Valve Body assembly into the bottom
of Tube (35).
• Do not tighten at this time.
Rod Assembly
4. Install Valve (30) and Plunger Body (31) [ribs upward]
onto the bottom of Rod (29).
5. Screw Nut (33) onto the Rod.
• Tighten the Nut securely.
6. Install O-Ring (32) onto the Plunger Body.
Item No. on Figure 3 Description
26 O-Ring, 1/2 " ID x 5/8 " OD
32 O-Ring, 1-1/4 " ID x 1-1/2 " OD
Table 2 Components Lubricated in Clean Oil
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SER 8571-5 Portable Hand-Operated Pump
Revision (12-09) 8 Alemite LLC
Outlet Body
7. Install and seat Gasket (34) into the bottom of Outlet
Body (28).
8. Install the Rod assembly into the Outlet Body.
9. Install and seat Gasket (27) into the Outlet Body.
10. Install O-Ring (26) carefully past the cross-hole on the
Rod.
11. Screw Packing Nut (25) into the Outlet Body.
12. Tighten the Packing Nut securely.
13. Install the Tube assembly over the Rod assembly and
screw into the Outlet Body.
14. Tighten the Tube securely into the Outlet Body and at
the same time the Foot Valve Body into the Tube.
Attach Pump Tube to Lever and Cover
15. Screw Knob (10) onto Bracket and Lever Assembly
(9).
16. Install Link (11) into the Bracket and Lever
Assembly.
17. Install Screw (8) that secures the Bracket and Lever
Assembly to the Link.
18. Install Nut (12) onto the Screw.
• Tighten the Nut securely.
19. Install the Bracket and Lever Assembly and Link onto
the Pump Tube Assembly.
20. Install Pin (13) that secures the Link to the Pump Tube
Assembly.
21. Install Pin (7) that secures the Bracket and Lever
Assembly to the Pump Tube Assembly.
22. Install Retaining Rings (6) onto the end s of both Pins.
23. Screw Nipple (3) [with thread sealant on each end]
into the Outlet Body.
• Tighten the Nipple securely.
24. Screw Electronic Meter (2) onto the Nipple.
•SeeFigure 2 for the proper orientation of the Meter.
• Tighten the Meter securely.
25. Position the Pump Tube Assembly onto Cover (14) as
illustrated in Figure 2.
Figure 5 Pump Tube Assembly 328255-C4 - Section
Refer to Figure 3 Parts List
for Parts Identification
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Portable Hand-Operated Pump SER 8571-5
Alemite LLC 9 Revision (12-09)
26. Make sure Spring Clip (20) on the cover is properly
oriented.
27. Install Nuts (16), Lock Washers (15), and Capscrews
(5) that secure the Pump Tube Assembly to the Cover.
• Tighten the Nuts securely.
Attach Material Hoses onto Meter
28. Screw Material Hose (1) [with thread sealant] into the
Electronic Meter.
• Tighten the Hose securely.
29. Screw Filter Assembly (23) [with thread sealant] onto
the opposite end of the Material Hose.
30. Screw Material Hose (24) [with thread sealant] into the
Filter Assembly.
• Tighten the Hose securely.
31. Screw Nozzle Assembly (22) onto Material
Hose (24) [with thread sealant] as required.
Fluid Filter
NOTE: Refer to Figure 4 for component
identification.
32. Install Filter Tube (40) into Body (39).
33. Install O-Ring (42) onto Spring and Adapter
Assembly (43).
34. Install the small button of Stud (41) into the spring of
the Spring and Adapter Assembly.
35. Screw the Spring and Adapter Assembly into the
Body.
• Tighten the Spring and Adapter Assembly securely.
Priming the Pump
1. Make sure an adequate supply of oil is in the container.
2. Position the Nozzle into a collection container.
3. Cycle the Lever until oil is visible at the Nozzle.
If the pump assembly does not prime, refer to the
Troubleshooting Chart for details.
4. Continue to cycle the pump until the oil is free of air.
5. Reset the Electronic Meter to zero.
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SER 8571-5 Portable Hand-Operated Pump
Revision (12-09) 10 Alemite LLC
Troubleshooting Chart
Pump Indications Possible Problems Solution
Pump does not cycle Pump tube jammed and/or contains loose
components Rebuild pump tube
Pump will not prime Pump leaking internally See Internal Leaks
Pump cycles easily Product source empty Replenish product
External Leaks
Product leakage visible at
Packing Nut (25)1. Worn or damaged O-Ring (26) 2. Damaged Gasket (27)1. Replace O-Ring (26) 2. Replace Gasket (27)
Product leakage at bottom
of Outlet Body (28)1. Tube (35) not sufficiently tight 2. Damaged Gasket (34)1. Tighten Tube (35) into Outlet Body (28) 2. Separate Tube (35) from Outlet Body (28)
and replace Gasket (34)
Internal Leaks
Pump does not prime 1. Foreign material between Valve (30)
and Plunger Body (31)
2. Foreign material between Foot Valve
(36) and Foot Valve Body (37)
3. Worn or damaged Valve (30)
4. Worn or damaged Plunger Body (31)
5. Worn or damaged Foot Valve (36)
6. Worn or damaged Foot Valve Body (37)
7. Worn or damaged O-Ring (32)
Locate and eliminate source of foreign
material
Disassemble pump tube, clean, inspect, and
replace worn or damaged components
Changes Since Last Printing
Replaced Meter
Updated repair parts
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