Alemite 9961 series User manual

Service Guide
SER 9961-1
9961-1
Alemite, LLC
167 Roweland Avenue, Johnson City, Tennessee 37601
www.alemite.com
Copyright © 2009 by Alemite, LLC
This document contains confidential information that is the property of Alemite, LLC
670800 and is not to be copied, used, or disclosed to others without express written permission. Revision (9-11)
Figure 1 Medium-Pressure Portable Pump
Models 9961-1
Description
The major components of the portable pump
assembly in the 9961 model series consist of a(n):
• air-operated motor
• double-acting reciprocating pump tube
• drum cover assembly
• drum dolly assembly
• control valve assembly with delivery hose
• electronic meter
Pump Assembly
The medium-pressure (5:1 ratio) pump included
with the assembly is designed to deliver gear oils
directly from original 16-gallon containers.
Models 9961-1 and 9961-A1
The electronic meter on each model registers in
a different unit of measurement. See Figure 1. The
meter must be programmed for desired units before
use.
NOTE: Both portable pump models
contain a 9968-A stripped pump.
Specifications
IMPORTANT: For detailed informa-
tion on the pump tube (including
specifications and performance data)
refer to SER 9968.
For information on the motor, please
refer to SER 339413.
Medium-Pressure Portable Pump
Pump
Model Meter Register*
Model
Weight Overall Height (including Drum)
lbs kg Inches Meters
9961-1 Pints 40 18.2 40-3/4 " 1.04
* Can be reprogrammed to register pints, quarts, gallons or liters

SER 9961-1 Medium-Pressure Portable Pump
Revision (9-11) 2 Alemite, LLC
Figure 2 Medium-Pressure Portable Pump Models 9961-1 and 9961-A1 - Exploded View

Medium-Pressure Portable Pump SER 9961-1
Alemite, LLC 3 Revision (9-11)
Item
No. Part No. Description Qty Notes Numeric Order Part # (Item #)
1 9968-A Pump Assembly 1 See SER 9968 3679 (4)
2 338147-1 Extension, 21-3/4 " Long 1 9968-A (1)
3Nipple, 1/2 " NPTF (m) 17492 (14)
4 3679 Meter, Electronic 1 See SER 3679 17804 (10)
5317813-5F Hose, Material, 1/2 " ID (5-1/2 ' Long) 148018 (7)
6338145 Cover Assembly (w/ Gasket) 177009 (16)
7 Screw, Thumb, 1/4 " -28 3
Included with
item 6
77650 (15)
8 Capscrew, 1/4 " -20 x 1/2 " 477786 (8)
9Washer, Lock, 1/4 " 4 170343 (13)
10 Washer, 1/4 " 4 172207-1 (9)
11 316315-5 Dolly Assembly 1See SER 316315-5 172263-4 (3)
12 Hanger 1316315-5 (11)
13 Screw, 1/4 " -20 x 7/16 " 1317813-5F (5)
14 7492 Valve Assembly, Control 1See SER 7492 338147-1 (2)
15 Nut, Hex Head, 1/4 " -20 1338145 (6)
16 Washer, Lock, 1/4 " 1338788 (12)
Legend:
Part numbers left blank (or in italics) are not available separately
designates a repair kit item

SER 9961-1 Medium-Pressure Portable Pump
Revision (9-11) 4 Alemite, LLC
Assembly
NOTE: Refer to Figure 2 for component
identification on all assembly procedures.
CAUTION
Select a clean environment for all assembly proce-
dures. Prevent contamination from foreign mate-
rial. Damage to components can occur.
Dolly
1. Secure the container to Dolly (8).
•RefertoSER316315-5 for details.
Pump Assembly
IMPORTANT: Make sure to remove the pro-
tective cover from the inlet of Pump Assem-
bly (1).
Do not apply thread sealant to the first two
(2) threads of any connection. Contamina-
tion can occur.
2. Install the Pump and Extension Assembly into
Cover (6).
3. Secure the Pump Assembly to the Cover with
Washers (16), Lock Washers (15), and Capscrews (14).
• Tighten the Capscrews securely in a crisscross
pattern.
4. Fit the pump and cover assembly onto the container.
5. Secure the Cover to the container with Thumb
Screws (7).
Control Valve and Material Hose
6. Screw the Control Valve and Hose Assembly (with
thread sealant) into Meter (4).
• Tighten the Hose securely.
7. Attach the Control Valve onto Hanger (9).
Changes Since Last Printing
Changed Meter
Updated repair parts