Alkin HW-1500 Series User manual

HIGH PRESSURE WATER COOLED
AIR COMPRESSORS
HW-1500 SERIES
OPERATOR MANUAL

HIGH PRESSURE WATER
COOLED AIR COMPRESSOR
MODELS
- HW 1500 AC MOTOR -
- HW 1500 DC MOTOR -

ALKIN COMPRESSORS
High Pressure Water Cooled Air Compressors
Operator Manual
© This manual or any parts thereof cannot be copied by any means, or used
for any other purposes other than servicing HW 1500 Series compressors,
unless specific written permission of ALKIN® is received.
ALKIN KOMPRESÖR SAN. ve Tic. Ltd. Şti
Cüneytbey Mah. Tabaş Yolu Küme Evleri No.3
Menderes, İzmir
Tel: [phone]
Fax: [phone]
www.alkin.com.tr
- January, 2020 -

CONTENTS
GENERAL INFORMATIONS........................................................2
1. General.........................................................................................................2
1.1. General Safety Information ................................................................2
1.2. Safety Tags.........................................................................................3
ABOUT COMPRESSOR.................................................................8
2. General.........................................................................................................8
2.1. Compressor Unit.................................................................................9
2.2. Technical Data..................................................................................16
2.3. Process and Instrumentation Diagram (P&ID).................................17
2.4. Identification of the Compressor......................................................19
2.5. Principles of Operation.....................................................................20
2.6. Major Components...........................................................................20
2.6.1. Compressor unit...........................................................................20
2.7. Startup ..............................................................................................25
2.7.1. Operation......................................................................................25
2.7.2. Switching off................................................................................25
2.7.3. Long Term Switching Off............................................................26
2.8. Oil recommendation.........................................................................26
2.9. Electrical Controls............................................................................27
2.9.1. Wiring...............................................................................................27
2.10. Storage..............................................................................................27
MAINTENANCE............................................................................28
3. General.......................................................................................................28
3.1. Planned Maintenance (Hourly).........................................................29
3.2. Planned Maintenance (On a daily basis) ..........................................30
3.3. Oil Change........................................................................................30
3.4. Oil Filter Cleaning .......................................................................31
3.5. Suction Filter Change...................................................................31
3.6. Spare Parts for 5K2021003M type Electric Motor...........................31
3.7. 1st and 3rd Stage Maintenance.......................................................31
3.8. 2nd and 4th Stage Maintenance......................................................37
3.9. Replacement of Crank..................................................................43
3.10. Replacement of Muffler Filter Element .......................................49
3.11. Revision of Pneumatic Discharge Valves ....................................49
3.12. Revision of Oil Seal.....................................................................52
3.13. Revision of Zinc...........................................................................53

TROUBLESHOOTING.................................................................55
DECLERATION OF CONFORMITY
WARRANTY CERTIFICATE

HW 1500 SERIES
HIGH PRESSURE WATER COOLED AIR COMPRESSORS
ALKIN COMPRESSORS
1
LKIN air compressor will provide you with the solid and reliable
performance that you should expect from an industrial air compressor.
Please read this manual carefully before you operate your compressor. This
will enable you to start-up your compressor in the proper manner, as well
as maintain it using the simple instructions in the maintenance section of this
manual. This way your air compressor will always be in top operating condition,
giving you trouble free service.
Your compressor is backed up with worldwide sales and service organization,
ready to accommodate your everyday needs for parts & service. Service and parts
supply anywhere in the world can be done by an ALKIN Compressors. For any
questions please feel free to call our Menderes plant, in İzmir-Turkey.
Here are the contact details:
ALKIN KOMPRESÖR SAN. ve Tic. Ltd. Şti
Cüneytbey Mah. Tabaş Yolu Küme Evleri No.3
Menderes, İzmir
Tel: [phone] • Fax: [phone]
www.alkin.com.tr
In all correspondences, please provide serial number and a copy of invoice.
ALKIN has the right to change information without any prior notice.
Users are expected to safely operate and maintain the compressor, observe the
rules and instructions, as well as the local safety codes to minimize the risk of
accidents and injuries.
A

HW1500 SERIES
HIGH PRESSURE WATER COOLED AIR COMPRESSORS
ALKIN COMPRESSORS
2
GENERAL INFORMATIONS
1. General
1.1. General Safety Information
All ALKIN air compressors are designed and manufactured with equipment and
components that allow safe operation of the compressors. However, it is the user’s
responsibility to safely operate and maintain the compressor, observe the rules and
instructions, as well as the local safety codes to minimize the risk of accidents and
injuries. The following safety precautions are offered only as a guideline and it is
recommended to follow them along with the local safety codes and regulations.
This compressor should only be operated by those who have been trained to do so,
and who have read and understood the contents of this manual. Failure to do so
will increase the risks of accidents and bodily injuries. Please read also the manual
of the equipment (electric, etc.) delivered together with the compressor and
perform the instructions.
Never start this compressor unless it is safe to do so. Do not operate it with known
unsafe condition. Tag the compressor and render it inoperative by disconnecting
the power supply, so that others who may not know of the unsafe condition will not
attempt to operate it until the unsafe condition is corrected.
Install, use and operate this air compressor only in full compliance with all
pertinent requirements and all relevant federal, state and local codes and
regulations.
Do not modify this compressor and do not use beyond the specified limits
(pressure, etc.) and speeds except with prior written approval of ALKIN.

HW 1500 SERIES
HIGH PRESSURE WATER COOLED AIR COMPRESSORS
ALKIN COMPRESSORS
3
1.2. Safety Tags
Symbol
Explanation
READ INSTRUCTION MANUAL
USE HEADPHONES
HOT SURFACE –DO NOT TOUCH
EARTHING
ELECTRIC HAZARD
CAUTION: CAN START AUTOMATICALLY
CAUTION: MOVING PARTS
Read Instruction Manual
This compressor should only be used by persons who are trained in the
use of compressors, knowledgeable and who have read this manual and
understood the contents. Otherwise, it will increase the risk of accidents
and the possibility of injury. Also read the instruction manual of the equipment
supplied with the compressor (such as an electric motor) and follow the
instructions.
Use Headphones
The protective headphones are used to protect against continuous noise
that exceeds the permissible sound level and thus can cause permanent
hearing damage.
Hot Surfaces, Sharp Edges and Corners
Avoid physical contact with hot oil, hot surfaces, sharp edges and
corners. Keep all parts of the body away from all points of air discharge
and away from hot cylinder heads, discharge pipes and intercooler