All-Wind AW-1000s User manual

Windmill Generator
AW-1000s
Low-Speed Synchronous
Permanent Magnet Generator
Quick guide

ENG
Table of contents
Table of contents
2
Privacy policy / Rules for handling.................................................................................................3
Safety precautions.........................................................................................................................4
Mounting instructions.....................................................................................................................5
Generator AW-1000s.....................................................................................................................6
Specifications ................................................................................................................................7
Recommended connection............................................................................................................8
Warranty policy / Return material procedure .................................................................................9

ENG
Thank you for buying an All-Wind product.
Trademark names are registered trademarks.
“All-Wind” and “CCSC Technology” are registered trademarks of All-Wind GmbH. All other brand
and product names are trademarks of their owners.
Product code Model
ALT01000 Low-Speed Synchronous Permanent Magnet Generator AW-1000s
Package contents:
Generator▪
Quick Guide▪
Privacy policy / Rules for handling 3
Privacy policy / Rules for handling
We have paid close attention to the safety of the generator. When using this generator, we re-
quest your special attention regarding items marked with the following symbols.
Warning:
This symbol indicates that ignoring this item could cause serious personal injuries.
Caution:
This symbol indicates that ignoring this item could cause minor or medium
personal injuries, or loss of property.
Rules for handling
Warning!
Incorrect use of the generator and failure in following the safety measures may result in serious
injury or death.
This manual contains all the safety information that is required when working with this
equipment. Carefully study this manual before working with the generator. Please give these
instructions to other users before they begin working with the generator. This manual should be
kept in a secure place.

ENG
AW products can be adapted to a certain degree to customer‘s requirements
concerning coupling and connection.
Safety precautions
When transporting, do not place more than 5 boxes on top of each other. Handle with care.1.
Keep away from children. If any equipment parts are swallowed, seek medical advice2.
immediately.
Warning!
It is strictly forbidden to:
Disassemble the equipment and subject it to mechanical and chemical actions.1.
Dispose of in fire.2.
Disassemble or modify the product including damaging the warranty seal.3.
Short-circuit while operating.4.
Install the generator without following the user manual.5.
Make design changes.6.
Use the generator, if its body or shaft is damaged.7.
The connection and attachment of All-Wind generators may only be executed by specialized
windmill installation companies. Connection to the site’s distribution grid should be performed
when installing the windmill by qualified personnel in strict compliance with electrical equipment
standards and regulations.
Use of equipment at rotation speed exceeding the RPMmax may cause damage of the ge-
nerator or consumer‘s household appliances.
The temperature range for generator use is – 30°C to +40°C.
When connecting these or any other electrical devices, please remember that electric current
creates unavoidable risks.
Never touch naked electrical wires or disconnected connectors. Check that the electrical▪
wires and connectors are in working order.
Do not use equipment that is not in working order, this may result in accidents and electric▪
shock.
Do not connect the generator directly to other electricity sources, for example the local grid.▪
In cases when backup connection from another source is required, it should be performed by
qualified personnel taking into account the specifics of the equipment.
4
Safety precautions

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Mounting instructions
Before mounting of the generator please make sure to provide the electrical connection (see
„Recommended connection“ on page 8).
The AW-1000s generator is designed both for horizontal and vertical wind turbines.
When mounting, it is strongly recommended to take into account the need for natural external
cooling of the generator. Any fairing/housing should not obstruct the free passage of air flow.
Otherwise it can lead to overheating of the generator. Overheating of the generator due to
improper installation is a non-warranty case. It is strictly prohibited to remove bolts from the front
side of the generator.
The generator should be fixed on a mast platform. The layout of fixture points of the mast plat-
form is given in Fig. 1.
The recommended thickness of the mast platform is as follows:
5 mm for steel, and•
10 mm for aluminium alloy.•
In Fig. 2 you can see the recommended mounting scheme for the AW-1000s generator.
Installation and mounting procedure:
Insert the bolts into mast platform holes and fix them using nuts DIN 934-M8 (6 pcs) and
grower washers DIN 127-M8 (6 pcs). These fasteners are not supplied with the generator. They
are commercially available.
5
Mounting instructions
Tower platform
DIN 934-M8 (nut, 6 pcs.)
DIN 127-M8 (grower washer, 6 pcs.)
Ø300...350
Ø430
60°
6 holes Ø8,5
53
198
Ø30
Fig. 1 Fig. 2

ENG
Generator AW-1000s
Generator AW-1000s
6
6
М8
Ø450
Ø430
6520 96
540
49
61
Ø22
242
30
24,5
26,616,8

ENG
Electrical specification
Rated Power (W) 1000
Output power range (W) 0 - 1800
Rotational speed range (RPM) 0 - 300
Number of phases 2
Phase voltage range, AC (V) 0 - 120
Frequency (Hz) 0 - 120
Phase current at rated output (A) 8.7
Phaseresistance(Ω) 1.2
Output wire square section (mm²) 4 x 2.5, 1 x 4 (grounding)
Insulation class F
Design lifetime > 10 years
Specifications 7
Specifications
Mechanical specification
Torque at rated power (Nm) 67
Starting torque (Nm) < 0.1
Weight (kg) 32
Specific torque at rated power (Nm/kg) 2.1
Rotor inertia (kg·m²) 32.5
Material specification
Bearing type SKF
6006-2z (2 pcs); 26206k (1 pc)
Shaft material Steel AISI431
(X20CrNi72)
Outer frame material Al. alloy Al6061
Magnet material NdFeB (N42H)
Magnet temperature rating (°C) 120
Winding material Polyesterimide enameled copper wire
0.9 x 2mm
Winding temperature rating (°C) 155
Important!
1. Do not connect phases before current rectification.
2. Phase voltage before temperature equilibrium can be up to 140 V.

ENG
Recommended connection
Recommended connection
Thegeneratorshouldbeconnectedtoаspecialcontrollerdesignedforoutputpowerthatisat
least 1.5 times greater than the rated power of the generator.
It is forbidden to use controllers extending the load by means of “short circuit”. It is prohibited to
connect the generator to electrical household devices directly.
8
AW-1000s

ENG
Warranty policy / Return material procedure
All-Wind products are warranted for 3 years from the date of purchase. This warranty is only
valid in EU countries. All-Wind GmbH manufactures its products from parts and components
that are new or equivalent to new in accordance with industry standard practice.
This warranty is only valid for manufacturing defects and damage. If a product is found to be
faulty, the customer has the right to make a claim, the description and procedure of which are
established in § 7 and 8 of our General Conditions of Sale.
The warranty does not cover:
Damage caused by lightening.▪
Damage caused by exceptionally strong winds.▪
Damage caused by incorrect installation (including among other things, bad construction of▪
the tower or “upside down” installation).
Damage caused by incorrect connection to the battery.▪
Changes to the design of the wind generator or its parts.▪
Lack of wind.▪
It is strictly prohibited to short-circuit the generator during operation, as well
as to exceed the maximum permitted speed. These cases are non-warranty!
This warranty will not apply where improperly installed, physically damaged
or altered, either internally or externally, or damaged from improper use.
9
Warranty policy / Return material procedure
Return material procedure
Package the unit safely, preferably using the original box and packing materials. Include the
following:
A copy of the delivery note or invoice▪
A return address where the repaired unit can be shipped▪
A contact telephone number▪
Ship the unit freight prepaid to the address provided. Collect shipments will be refused.
Service Center address:
EME Laboratory
SIA „Electrical Machinery Engineering“
Melluzu str 1C-1
LV-1067 Riga, Latvia
Phone: +371 - 26 75 84 94

All-Wind GmbH
Am Kaiserkai 1
D-20457 Hamburg
Germany
Phone: +49 - 40 - 80 80 74 – 590
Fax: +49 - 40 - 80 80 74 – 520
www.all-wind.com
For more information
please go to the All-Wind homepage:
www.all-wind.com
The technical specification and dimensions of the parts may
be changed without prior notification by the manufacturer.
Copyright ©2013 All-Wind GmbH. All Rights Reserved.
Printed in EU.
Version 3.0
20150126