ALLPOWER APC4008 User manual

AIR ACCESSORIES
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2

an
irCompressoritem
Electric, Oiliess, Single S_ge, Direct Drive
1

Manual
WARNING!READANDUNDERSTANDALLSAFETYPRECAUDONSIN
THISMANUALBEFOREOPERATING.FAILURETOCOMPLYWITH
INSTRUCTIONSIN THISMANUALCOULDRESULTIN PERSONAL
INJUR_ PROPERTYDAMAGE,AND/OR VOIDINGOF"fOUR
WARRANTYNIKOTAUSAWILLNOTBELIABLEFORANYDAMAGE
BECAUSEOFFAILURETOFOLLOWTHESEINSTRUCTIONS_
Compressor Inspection
Prior to installation and usage, thoroughly inspect air _mpressor
for damage or flaws.
•Check tank, compressor, compressor motor and pump for
any signs of damage or _rrosion.
• Check all screws, bolts, nuts and fasteners. Confirm that they
are secure.
•Confirm, that all fittings, tank petcock and hardware are free
of paint, rust and corrosion.
•Confirm, that all compressor settings are correct prior to
set-up and usage.
Air Tool Inspection
Prior to connecting to compressor and usage, thoroughly inspect
each air tool for damage or flaws.
•Check entire tool assembly for any signs of damage or
corrosion.
• Check all assembly screws, bolts, nuts and fasteners and
confirm that they are secure.
• Confirm, that all fittings, bits and hardware for integrity.
• Confirm that tool settings are correct prior to connection and
usage.
2

AirCompressor
SafetyGuidelines- Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this
information. Please read the manual and pay attention to these sections.
WARNING!WARNINGSINDICATEA CERTAINTYORSTRONG
AOSSIBILITYOFPERSONALINJURYORDEATHIFINSTRUCTIONS
ARE NOTFOLLOWED.
CAUTION." CAUTIONS INDICATE A POSSIBILITY OF
_k EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOTFOLLOWED.
Note: Notes give helpful information.
WARNING!IMPROPEROPERATIONORMAINTENANCEOFTHIS
PRODUCTCOULDRESULT/IVSERIOUStNJURYANDPROPERTY
DAMAGE.READANDUNDERSTANDALLWARNINGSANDOPERATING
INSTRUCTIONSBEFOREUSINGTHISEQUIPMENT,WHENUSINGAIR
TOOLS,BASICSAFETYPRECAUTIONSSHOULDALWAYSBE
FOLLOWEDTOREDUCETHERISKOFPERSONALINJURY.
SaveTheseImportantSafety
Instructionst
Read and understand all of these safety instructions. Be
sure to retain them for future use.
3

Owner'sManual
HazardWarnings
Dust
WARNfNG!SOMEDUSTCREATEDBY POWERSANDING,SAWING,
GRINDING,DRILLING,AND OTHERCONSTRUCTIONACTIVITIES
CONTAINSCHEMICALSKNOWNTOTHESTATEOFCALIFORNIATO
CAUSECANCERBIRTHDEFECTSOROTHERREPRODUCtiVEHARM.
These chemicals may include (but are not limited to) the following:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, always wear
MSHAJNIOSH approved, properly fitting face masks or respirators when
using such tools.
Always follow basic safety precautions when using air tools to reduce the
risk of personal injury.
Bursting
Rust can weaken the tank. Drain the condensed water from the tank after
each use to reduce rusting. If a leak is detected in the tank, replace the tank
immediately. Do not weld, drill or modify the air tank of this compressor.
Welding or modifications on the air compressor tank can severely impair
tank strength and cause an extremely hazardous condition. Welding or
modifying the tank in any manner will void the warranty.
Check the manufacturer's maximum pressure rating for air tools and
accessories. Compressor outlet pressure must be regulated so as to never
exceed the maximum pressure rating of the tool. Relieve all pressure
through the hose before attaching or removing accessories.
Do not adjust the pressure switch or relief valve for any reason. Doing so
voids all warranties. They have been preset at the factory for the maximum
pressure of this unit. Personal injury and/or property damage may result if
the pressure switch or the relief valve are tampered with.
Do not use plastic or pvc pipe for compressed air. Use only galvanized steel
pipe and fittings for compressed air distribution lines.
4

Air Compressor
Hazard Warnings (cont'd)
Riskof Eyeor HeadInjury
What could happen:
• Air powered equipment and power tools are capable
of propelling materials such as fasteners, metal chips,
saw dust, and other debris at high speed, which could
result in serious eye injury.
• Compressed air can be hazardous. The air stream
can cause injury to soft tissue areas such as eyes,
oars, etc. Particles or objects propelled by the stream
can cause injury.
• Tool attachments can become loose or break and fly
apart propelling particles at the operator and others in
the work area.
How to prevent it:
• Always wear ANSI approved Z87.1 safety glasses with side shields.
• Never leave operating tool unattended. Disconnect air hose when tool is
not in use.
• For additional protection, use an approved face shield in addition to
safety glasses.
• Make sure that any attachments are securely assembled.
• Never point any nozzle or sprayer toward a person or any part of the
body. Equipment can cause serious injury if the spray penetrates the
skin.
5

Owner'sManual
HazardWarnings (cont'd)
Riskof FireorExplosion
What could happen:
Abrasive tools such as sanders and grinders, rotating
tools such as drills, and impact tools such as nailers,
staplers, wrenches, hammers, and reciprocating saws
are capable of generating sparks which could result in
ignition of flammable materials.
It is normal for the compressor motor and pressure
switch to produce sparks while operating. If sparks
come into contact with vapors from gasoline or other
solvents, they may ignite, causing fire or explosion.
Exceeding the maximum pressure rating of tools or
accessories could cause an explosion resulting in
serious injury.
How to prevent it:
• Never operate tools near flammable substances such as gasoline,
cleaning solvents, etc.
• Work in a clean, well ventilated area free of combustible materials.
• Never use oxygen, carbon dioxide or other bottled gases as a power
source for air tools.
• Use compressed air regulated to maximum pressure at or below the
rated pressure of any attachments.
• Never connect to an air source that is capable of exceeding 200 psi.
• Always verify prior to using the tool that the air source has been
adjusted to the rated air pressure range.
• Never spray flammable liquids in a confined area. Do not spray where
sparks or flame are present.
• Do not smoke while spraying.
• Keep compressor as far from spray area as possible.
5

Air Compressor
HazardWarnings(cont'd)
Riskof HearingLoss
What could happen:
•Long term exposure to noise produced from the
operation of air tools can lead to permanent hearing
loss.
How to prevent it:
Always wear ANSI $3.19 hearing protection when using a compressor.
Riskto Breathing/Inhalation
Hazard
What could happen:
• Abrasive tools such as grinders, sanders, and cut-off
tools generate dust and abrasive materials which can
be harmful to human lungs and respiratory system.
Some materials such as adhesives and tar contain chemicals whose
vapors could cause serious injury with prolonged exposure.
How to prevent it:
• Always wear MSHA!NIOSH approved, properly fitting face mask or
respirator when using such tools. Read all instructions and be sure that
your respirator mask will protect you.
• Always work in a clean, dry, well ventilated area.
• Never directly inhale the compressed air produced by a compressor. It is
not suitable for breathing purposes.
• Re certain to read all labels when you are spraying paints or toxic
materials, and follow the safety instructions.

Owner'sManual
Hazard Warnings (cont'd)
Riskof Injury
What could happen:
Tools left unattended, or with the air hose attached
can be activated by unauthorized persons leading to
their injury and/or injury to others.
Air tools can propel fasteners or other materials
throughout the work area.
A wrench or key that is left attached to a rotating part
of lhe tool increases the risk of personal injury.
Using inflator nozzles for duster applications can
cause serious injury.
Air tools can become activated by accident during
maintenance or tool changes.
Air tools can cause the work-piece to move upon
contact leading to injury,
Loss of control of the tool can lead to injury to self or
others.
Poor quality, improper, or damaged tools such as
grinding wheels, chisels, sockets, drills, nailers,
staplers, etc., can fly apart during operation,
propelling, particles throughout the work area causing
serious Inlury.
Fasteners could ricochet or be propelled causing
serious injury or property damage.
Improperl,y maintained tools and accessories can
cause senous injury.
There is a risk of bursting if the tool is damaged.
The compressor unit starts automatically. Serious
injury could occur from contact with moving parts.
8

Air Compressor
HazardWarnings(cont'd)
Riskof Injury(cont'd)
How to prevent it:
• Remove air hose when tool is not in use and store tool in secure location
away from reach of children and or untrained users.
• Use only parts, fasteners, and accessories recommended by the
manufacturer.
• Keep work area clean and free of clutter. Keep children and others
away from work area during operation of the tool.
• Keep work area well lit.
• Remove adjusting keys and wrenches before turning the tool on.
• DO NOT use inflator nozzles for duster applications.
• Remove air hose to lubricate or add grinding attachments, sanding
discs, drills, etc. to the tool.
• Never carry the tool by the hose.
• Avoid unintentional starting. Don't carry hooked-up tool with finger on
trigger.
• Repair servicing should be done only by an authorized service
representative.
• Use clamps or other devices to prevent movement.
• Never operate tool while under the influence of drugs or alcohol.
• Don't overreach. Keep proper footing and balance of all times,
• Keep handles dry, clean and free from oil and grease.
• Stay alert. Watch what you are doing. Use common sense. Do not
operate tool when you are tired.
• Always use tool attachments rated for the speed of the power tool.
• Never use tools which have been dropped, impacted or damaged by
use.
9

Owner'sManual
HazardWarnings(cont'd)
RiskofInjury (cont'd)
• Use only impact grade sockets on an impact wrench.
• Do not apply excessive force to the tool. Let the tool perform the work.
• Never point discharge of tool at self or others.
• Do not pull trigger unless tool contact safety device is against work
surface.
Never attempt to drive fasteners into hard surfaces such as steel,
concrete, or tile.
Take care to avoid driving a fastener on top of another fastener.
Position tool carefully so that fasteners will be delivered to the proper
location.
• Use only accessories identified by the manufacturer to be used with
specific tools.
• Maintain the tool with care.
Keep a cutting tool sharp and clean. A properly maintained tool, with
sharp cutting edges reduces the risk of binding and is easier to control.
Check for misalignment of binding or moving parts, breakage of parts,
and any other condition that effects the tool's operation. If damaged,
have the tool serviced before using.
Use of an accessory not intended for use with the specific tools
increases the risk of injury to persons.
Always shut off the compressor, remove the plug from the outlet, and
bleed all pressure from the system before servicing the compressor, and
when the compressor is not in use,
• Do not operate the unit with the shroud removed.
10

Air Compressor
HazardWarnings(cont'd)
RiskofElectric Shock
What could happen:
• Using air tools to attach electrical wiring can result in
electrocution or death.
Improper electrical connections can result in
fires,electrocution, or death.
This tool is not provided with an insulated gripping surface. Contact with
a"live" wire makes exposed metal tool parts I've, resulting in possible
electrocution or death.
• Fasteners coming in contact with hidden electrical wiring could cause
electrocution or death.
How to prevent it:
• Never use nailer/staplers to attach electrical wiring while energized.
• Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if
your body is grounded.
• Thoroughly investigate the work piece for possible hidden wiring before
performing work.
• A licensed electrician in accordance with all local and national codes
must install all wiring.
• Never use an electric air compressor outdoors when it is raining or on a
wet surface, as it may cause an electric shock.
11

Owner'sManual
HazardWarnings (cont'd)
Riskof Entanglement
What could happen:
Tools containing moving elements or driving other
moving tools (grinding wheels, sockets, sanding
discs, etc.) can become entangled in hair, clothing,
jewelry, and other loose objects, resulting in injury.
How to prevent it:
•Never wear loose fitting clothes, or apparel which contains loose straps
or ties, etc. which could become entangled in moving parts.
• Remove any jewelry, watches, identifications, bracelets, necklaces, etc.
which might become caught by the tool.
• Keep hands away from moving parts. Tie up or cover long hair.
Hazard Warnings (cont'd)
RiskofCut orBurns
What could happen:
• Tools which cut, shear, drill, staple punch, chisel, etc.
are capable of causing serious injury.
• The pump and manifold generate high temperatures.
How to prevent it:
• Keep the working part of the tool away from hands and body.
• Do not touch the pump, manifold or transfer tube while the pump is
running. Allow them to cool before handling or servicing.
• Keep children away from the compressor at all times.
12

Compressor
item Value
Model Number APC4008
Peak H.R (CV) 1/3
Tank Capacity 3/11.5
Gallons/Liters
VoltagelAmps/Phase t20/2.6/1
Kick-In Pressure 70
Kick-Out Pressure 100
WAPJVING!THEPOWERCORDONTHISPRODUCTCONTAFNSLEAD,
ACHEMICAL,KNOWNTOTHESTATEOFCAL TOCAUSE
CANCERANDBIRTHDEFECTSOROTHER UCTIVEHARM.
WASHHANDSAFTERHANDLING.
o Drain the moisture from the tank daily to help prevent corrosion.
e Pull the pressure relid valve dng daily to ensure proper function and
clear possible obstructions.
e To provide proper ventilation for cooling, the _mpressor must be kept at
least 12 inches (31 cm) from the nearest ,,,,'allin a well-ventilated area.
• Fasten the _mpressor securely and release tank pressure before
transpoAing.
• Protect the air hose and electric cord from damage and puncture.
Inspect them weekly for weak or worn spots, and replace if necessary'.
• To reduce the dsk of electric shock, do not expose to rain. Store indoors.
• Never operate the compressor if the power cord or plug are damaged.
Take the equipment to the nearest Authorized Servia Center, and a
specialist: technician will replace it.
13

Owner'sManual
Compressor(cont'd)
BasicAirCompressorComponents
Oilless air compressors are factory
lubricated for life and do not require any
oil.
A&B
The basic components of the air
compressor are the electric motor, pump,
pressure switch, and tank. The electric
motor (see A) powers the pump. The
electric motor is equipped with an
overload protector and an automatic
reset. If the motor becomes overheated,
the overload protector will shut it down to
prevent damage to the motor. When the
motor sufficiently cools, it will
automatically restart.
The pump (see B) compresses the air
and discharges it into the tank.
The tank (see C) stores the compressed
air,
tc
The pressure switch (located internally) shuts down the motor and relieves air
pressure in the pump and transfer tube when the air pressure in the tank
reaches the kick-out pressure. As compressed air is used and the pressure
level in the tank drops to the kick-in pressure, the pressure switch restarts the
motor automatically, without warning, and the pump resumes compressing air.
AssemblingtheCompressor
Unpack the air compressor. Inspect the unit for damage. If the unit has
been damaged in transit, contact the carrier and complete a damage
claim. Do this immediately because there are time limitations to
damaged claims. The carton should contain:
Air compressor
Operator and parts manuals
Handle
14

r
Compressor(cont'd)
Assembling the Compressor (cont'd)
1 Pc. 1/4°NPT Air nozzle with trigger
1 Pc. 1/4" x 25' Recoi_ Air Hose
1 Pc. 1/4" NPT Quick. Coupler
3 Pc, 1/4_NPT Thread
Connectors !M
I Pc" 1/4° NPT Thread _ ;
Connectors /F _ _
1 Roll Teflon sealant thread tape
2 Tighten the handle into its position
with screws included,
3Check the compressor's serial label to ensure that you have re_ived
the model ordered, and that it has the required pressure rating for its
intended use.
4 Locate the compressor according to the following guidelines:
a Position the compressor near a grounded electrical outlet (see
GROUNDING INSTRUCTIONS, above).
b The compressor must be at least 12 inches (31 cm) from any wall or
obstruction, in a clean, weIFventilated area, to ensure sufficient air
flow and oooling.
cin cold climates, store portable compressors in a heated building
,when not in use. This will reduce problems with motor starting and
freezing dwater condensation.
dRemove the compressor from the shipping pallet or carton and place
it on the floor or a hard, level surface. The compressor must be level
to ensure proper drainage dthe moisture in the _nk.
5Connect an air hose to the _mpressor hose outlet.
!5

Owner'sManual
Compressor(cont'd)
CompressorControls
•Power switch: This switch turns the compressor power ON and OFF.
Pressure switch: This switch turns on the compressor. It is operated
automatically when the power switch is in the ON position, it allows the
compressor to start up or shut down automatically, without warning,
upon air demand.
•Pressure Relieve Valve: If the pressure switch does not shut down
the motor when pressure reaches the preset level, this valve will
pop open automatically to prevent over pressurization. To operate
manually, pull the ring on the valve to relieve air pressure in the tank.
• Tank Pressure Gauge: This gauge measures the pressure level ofthe
air stored in the tank. It is not adjustable by the operator, and does not
indicate line pressure.
• Air Pressure Regulator : This air pressure regulator enables you to
adjust line pressure to the tool you are using.
WARMNG!NEVEREXCEEDTHEMAXIMUMWORKINGPRESSUREOF
THETOOL.TURNTHEKNOBCLOCKWISETOINCREASEPRESSURE,
ANDCOUNTERCLOCKWISETODECREASEPRESSURE.
16

AirCompressor
Compressor(cont'd)
CompressorControls(cont'd)
•Regulated pressure gauge: This gauge measures the regulated
outlet pressure.
•Regulated pressure quick connect coupler: This coupler connects
to the regulated outlet pressure. To connect air hose, push coupler in.
To disconnect air hose, pull the coupler collar back and separate the coupling.
ElectricalPowerRequirements
ElectricalWiring
Refer to the air oompressor's serial label for the unit's voltage and
amperage requirements.
Use a dedicated circuit. For best performand and reliable starting, the air
compressor must be plugged into a dedicated circuit, as close as possible
to the fusebox or circuit breaker. The compressor will use the full capacity of
a typical 15 amp household circuit. If other devices are on the same circuit,
the compressor may fail to start. Low voltage or an overloaded circuit can
result in sluggish starting that causes the motor overload protection system
circuit breaker to trip, especially in cold conditions.
Note: A circuit breaker is recommended. If the air compressor is
connected to a circuit protected by a fuse, use dual element time
delay fuses (Buss Fusetron type "1" only).
Note. Avoid use of extension cords,
For optimum performance, plug the compressor power cord directly into a
grounded wall socket. Do not use an extension cord unless absolutely
necessary. Instead, use a longer air hose to reach the area where the air is
needed.
If use of an extension cord cannot be avoided, the cord should be no longer
than 100 feet and be a minimum wire size of 14 gauge (AWG).
17

Owner'sManual
Compressor(cont'd)
ElectricalPowerRequirements(cont'd)
ExtensionCord
®If using an extension cord
is necessary, be sure to
use an extension with the
correct specifications.
Use the chart on the right to
reference the proper extension
cord length for the application
and compressor capacity.
Amp
Rating
(120Volts)
10-12
12-14
14-16
16-18
18-20
Length of
Cord in Feet
25' 50' 100' 150'
16 14 10 8
16 12 10 8
16 12 10 8
14 12 8 8
14 12 8 8
Use only a 3-wire extension cord that has a 3-blade grounding plug, and a
3-slot receptacle that will accept the plug of the product. Make sure your
extension cord is in good condition. An undersized cord will cause a drop in
line voltage. Resulting in loss of power and overheating. The smaller the
gauge number, the heavier the cord.
GroundingInstructions
This product should be grounded. In the event of an electrical short circuit,
grounding reduces the risk of electric shock by providing an escape wire for
the electric current.
This product is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an cutlet that is
properly installed and grounded accordance with all local codes and
ordinance.
WARNING!IMPROPERfNSTALLATIONOFTHEGROUNDINGPLUG
CANRESULTINARISKOFELECTRICSHOCK,IF REPAIROR
REPLACEMENTOFTHECORDORPLUGISNECESSARY,DONOT
CONNECTTHEGROUNDINGWtRETOEITHERFLATBLADETERMINAL.
THEWIREfNSULATfONHAVtNGAN OUTERSURFACETHATIS GREEN
WITHORWITHOUTYELLOWSTRIPESIS THEGROUNDINGWIRE,
18

AirCompressor
Compressor(cont'd)
ElectricalPowerRequirements(cont'd)
This product is for use on a nominal 115 volt circuit. An outlet with a
grounding plug must be used.
Make sure that the product is connected to an outlet having the same
configuration as the plug. No adapter should be used with this product.
BreakingInthePump
1
2
3
4
Turn the pressure switch to the OFF position.
Open the petcock. Turn counterclockwise.
Plug in the power cord.
Turn the power switch to the ON position. The compressor will start.
Allow the compressor to run for 15 minutes, to break in the internal
parts.
CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES
NOT OPERATE PROPERLY. SHUT DOWN IMMEDIATELY.
AND CONTACT PRODUCT SERVICE.
5After about 15 minutes, turn the power switch to the OFF position.
6 Close the petcock. Turn in the clockwise direction
7 Turn the power switch to the ON position. The compressor will start
and fill the tank to the kick-out pressure and stop.
_ote: As compressed air is used, the pressure switch will restart
the motor automatically.
_ote:During the initial break-in cycle, there will be a slight
electrical smell as the motor brushes seat. This is normal for
universal motors and will last for about 5 minutes.
19