ALLPOWER Quietzone APC4406 User manual

Air Compressor
APC4406
Owner’s Manual
1.5 HP 4.6 Gallon Twin-Tank
HAVE QUESTIONS OR NEED SERVICE
DO NOT RETURN TO STORE!
888-896-6881
Please read and save these instructions.
www.allpoweramerica.com
TM
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Table of Contents
Topic Page
Safety Guidelines-Definitions 4
Hazard Warnings 5
Air Compressor
15
Precautions 15
Basic Air Compressor Components 16
Assembling the Air Compressor 16
Compressor Controls 18
Electrical Power Requirements 19
Breaking In The Pump 21
Operating Instructions 21
Maintenance 23
Storage 24
Service 24
Troubleshooting 25
Glossary Terms 29
Exploded View 30
2
Air Compressor
Limited Warranty 31
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Air Compressor
Air Compressor
Prior to installation and usage, thoroughly inspect air compressor for damages.
• Check tank, compressor, compressor motor, and pump for any signs of damage
or corrosion.
• Check all screws, bolts, nuts and fasteners, confirm that they are secure.
• Confirm that all fittings, tank petcock, hardware and paint, are free from rust
and corrosion.
• Confirm that all compressor settings are correct prior to start up and usage.
Air Tool Inspection
Prior to connecting and using compressor, thoroughly inspect each air tool for
damage.
• Check entire tool assembly for any signs of damage or corrosion.
• Check all assembly screws, bolts, nuts and fasteners, confirm that they
are secure.
• Confirm that all fittings, bits and hardware are in good condition.
• Confirm that tool settings are correct prior to connection and usage.
Warning! Read And Understand All Safety Precautions In
This Manual Before Operating. Failure To Comply With
Instructions In This Manual Could Result In Personal
Injury, Property Damage, And / Or Voiding Of Your
Warranty. All-Power Will Not Be Liable For Any Damage
Because Of Failure To Follow These Instructions.
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Air Compressor
SAFETY GUIDELINES-DEFINITIONS
This manual contains important information that you need to
know and understand in order to protect YOUR SAFETY and to
PREVENT EQUIPMENT PROBLEMS. The following symbols help
you recognize this information. Please read the manual and pay
attention to these sections.
WARNING! IMPROPER OPERATION OR MAINTENANCE OF
THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY
DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING
INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS,
BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
WARNING! WARNINGS INDICATE A CERTAINTY OR
STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS
ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them
for future use.
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Owner’s Manual
Hazard Warnings
Dust
WARNING! DUST FROM POWER SANDING, SAWING,
GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES CONTAIN
CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,
BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
These chemicals may include (but are not limited to) the following:
• Lead from lead-based paints
• Crystalline silica from bricks, cement and other masonry products
• Arsenic and chromium from chemically-treated lumber
The risk from these exposures vary, depending on how often you do this type of
work. To reduce your exposure to these chemicals: Work in a well-ventilated area,
and work with approved safety equipment. Always wear MAHA/MIOSH approved
properly fitted face masks or respirators when using such tools. Always follow
basic safety precautions when using air tools to reduce the risk of personal injury.
Bursting:
Rust can weaken the tank. Drain the condensed water from the tank after each use
to reduce rusting. If a leak is detected in the tank, replace the tank immediately.
Do not weld, drill or modify the air tank of this compressor. Welding or modifications
on the air compressor tank can severely impair tank strength and cause an extremely
hazardous condition. Welding or modifying the tank in any manner will void the
warranty.
Check the manufacturer’s maximum pressure rating for air tools and accessories.
Compressor outlet pressure must be regulated so not to exceed the maximum
pressure rating of the tool. Relieve all pressure in the hose before attaching or
removing accessories.
Do not tamper with the pressure switch or relief valve for any reason. Doing so voids
all warranties. They have been preset at the factory for the maximum pressure of this
unit. Personal injury and/or property damage may result if the pressure switch or the
relief valve are tampered with.
Do not use plastic or PVC pipe for compressed air. Use only galvanized steel pipe &
fittings for compressed air distribution lines.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF EYE OR HEAD INJURY
What could happen:
• Air powered equipment and power tools are capable of propelling materials such as
fasteners, metal chips, saw dust, and other debris at high speed which could result
in serious eye injury.
• Compressed air can be hazardous. The air stream can cause injury to soft tissue
areas such as eyes, ears, etc. Particles or objects propelled by the stream can cause
injury.
• Tool attachments can be become loose or break and fly apart, propelling particles at
the operator and others in the work area.
How to prevent it:
• Always wear ANSI approved Z87.1 safety glasses with side shields.
• Never leave operating tool unattended. Disconnect air hose when tool is not in use.
• For additional protection, use an approved face shield in addition to safety glasses.
• Make sure that any attachments are securely assembled.
• Never point any nozzle or sprayer toward a person or any part of the body.
• Equipment can cause seriouss injury if the spray penetrates the skin.
DO NOT RETURN TO STORE
For Technical Assistance Please Call 888-896-6881
STOP
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF FIRE OR EXPLOSION
What could happen:
• Abrasive tools such as sanders and grinders; rotating tools such as drills and
impact tools such as nailers, staples, wrenches, hammers and reciprocating saws
are capable of generating sparks which could result in ignition of flammable materials.
• It is normal for the compressor motor and pressure switch to produce sparks while
operating. If sparks come into contract with vapors from gasoline or other solvents,
they may ignite, causing a fire or explosion.
• Exceeding the maximum pressure rating of tools or accessories could cause an
explosion resulting in serious injury.
How to prevent it:
• Never operate tools near flammable substances such as gasoline, cleaning solvents,
etc.
• Work in a clean, well-ventilated area free of combustible materials.
• Never use oxygen, carbon dioxide or other bottled gases as a power source for air
tools.
• Use compressed air regulated to maximum pressure at or below the rated pressure
of any attachments.
• Never connect to an air source that is capable of exceeding 90 psi.
• Always verify prior to using the tool that the air source has been adjusted to the rated
air pressure range.
• Never spray flammable liquids in a confined area. Do not spray where sparks or
flames are present.
• Do not smoke while spraying.
• Keep compressor as far from spray area as possible.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF HEARING LOSS
What could happen:
• Long term exposure to noise produced from the operation of air tools can lead to
permanent hearing loss.
How to prevent:
• Always wear ANSI S3.19 hearing protection when using a compressor.
RISK TO BREATHING/INHALATION HAZARD
What could happen:
• Abrasive tools such as grinders, sanders and cut-off tools generate dust and
abrasive materials which can be harmful to human lungs and respiratory system.
• Some materials such as adhesives and tar contain chemicals whose vapors could
cause respiratory damage. Read all instructions to be sure that your respirator
mask will protect you.
• Always work in a clean, dry, well-ventilated area.
• Never directly inhale compressed air produced by a compressor. It is not suitable
for breathing purposes.
• Be certain to read all labels and follow the safety instructions when you are spraying
paints or toxic materials.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF INJURY
What could happen:
• Tools left unattended or with the air hose attached can be activated by unauthorized
persons leading to their injury and/or injury to others.
• Air tools can propel fasteners or other materials throughout the work area.
• A wrench or key that is left attached to a rotating part of the tool increases the risk of
personal injury.
• Using inflator nozzles for duster applications can cause serious injury.
• Air tools can become activated by accident during maintenance or tool changes.
• Air tools can cause the work piece to move upon contact leading to injury.
• Loss of control of the tool can lead to injury and/or injury to others.
• Poor quality, improper or damaged tools such as grinding wheels, chisels, sockets,
drills. nailers, staples, etc., can fly apart during operation, propelling particles
throughout the work area causing serious injury.
• Fasteners could ricochet or be propelled causing serious injury or property damage.
• Improperly maintained tools and accessories can cause serious injury.
• There is a risk of bursting if the tool is damaged.
• The compressor unit starts automatically. Serious injury could occur from contact
with moving parts.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF INJURY (cont’d)
How to prevent it:
• Remove air hose when tool is not in use and store tool in secure location away from
reach of children and/or untrained users.
• Use only parts, fasteners and accessories recommended by the manufacturer.
• Keep work area clean and free of clutter. Keep children and others away from area
during operation of the tool.
• Keep work area well lit.
• Remove adjusting keys and wrenches before turning the tool on.
• DO NOT use inflator nozzles for duster applications.
• Remove air hose to lubricate or add grinding attachments, sanding discs, drills, etc.
• Never carry the tool by the hose.
• Avoid unintentional starting.
• Repair servicing should be done only by an authorized service representative.
• Never operate tool while under the influence of drugs or alcohol.
• Don’t overreach. Keep proper footing and balance at all times.
• Keep handles dry, clean and free from oil and grease.
• Stay alert. Watch what you are doing. Use common sense. Do not operate tool when
you are tired.
• Never use tools which have been dropped, impacted or damaged.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF INJURY (cont’d)
• Use only impact grade sockets on an impact wrench.
• Do not apply excessive force to the tool. Let the tool perform the work.
• Never point discharge of tool at self or others.
• Do not pull trigger unless tool contact safety device is against work surface.
• Never attempt to drive fasteners into hard surfaces such as steel, concrete or tile
when using air tools.
• Use only accessories identified by the manufacturer to be used with specific tools.
• Maintain the tool with care.
• Keep a cutting tool sharp and clean. A properly maintained tool with sharp cutting
edges reduces the risk of binding and is easier to control.
• Check for misalignment of binding or moving parts, breakage of parts and any other
condition that affects the tool’s operation. If damaged, have the tool serviced before
using.
• Use of an accessory not intended for use with the specific tools increases the risk of
injury to persons.
• Always shut off the compressor, remove the plug from the outlet, and bleed all
pressure from the system before servicing the compressor or when the
compressor is not in use.
• Do not operate the unit with the shroud removed.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF ELECTRIC SHOCK
What could happen:
• Using air tools to attach electrical wiring can result in electrocution or death.
• Improper electrical connections can result in fires, electrocution, or death.
• If the tool is not provided with an insulated gripping surface, contact with a “live” wire
makes exposed metal tool parts “live”, resulting in possible electrocution or death.
• Fasteners coming in contact with hidden electrical wiring could cause electrocution or
death.
How to prevent it:
• Never attach electrical wiring with energized tools.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.
• Thoroughly investigate the work piece for possible hidden wiring before performing
work.
• A licensed electrician in accordance with all local and national codes must install all
wiring.
• Never use an electric air compressor outdoors when it is raining or on a wet surface,
as it may cause an electric shock.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF ENTANGLEMENT
What could happen:
• Tools containing moving elements or driving other moving tools (grinding wheels,
sockets, sanding discs, etc.) can become entangled in hair, clothing, jewelry and
other loose objects, resulting in injury.
How to prevent it:
• Never wear loose fitting clothes or apparel that contain loose straps, ties, etc.
which could become entangled in moving parts.
• Remove any jewelry, watches, identifications, necklaces, etc. which might become
caught by the tool.
• Keep hands away from moving parts. Tie up or cover long hair.
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Owner’s Manual
Hazard Warnings (cont’d)
RISK OF CUT OR BURNS
What could happen:
• Tools which cut, shear, drill, staple, punch, chisel, etc. are capable of causing serious
injury.
• The pump and manifold generate high temperatures.
How to prevent it:
• Keep the working part of the tool away from hands and body.
• Do not touch the pump, manifold or transfer tube while the pump is running. Allow
them to cool before handling or servicing.
• Keep children away from the compressor at all times.
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Owner’s Manual
Precautions
• Drain the moisture from the tank daily to help prevent corrosion.
• Pull the pressure relief valve ring daily to ensure proper function and clear possible
obstructions
• To provide proper ventilation for cooling, the compressor must be kept at least 12
inches (31cm) from the nearest wall, in a well-ventilated area.
• Fasten the compressor securely and release tank pressure before transporting.
• Protect the air hose and electronic cord from damage and puncture. Inspect
them weekly for weak or worn spots, and replace if necessary.
• To reduce the risk of electric shock, do not expose to rain. Store indoors.
• Never operate the compressor if the power cord or plug are damaged. Take
the equipment to nearest authorized service center and a specialist technician
will replace it.
WARNING! The power cord on this product contains
lead, a chemical, known to the state of California to cause
cancer and birth defects or other reproductive harm.
Wash hands after handling
Model Number APC4406
Horse Power
Tank Capacity
Gallons/Liters 4.6 Gallon
Voltage/Amps/Phase 120/2.6/1
Kick-In Pressure 85
Kick-Out Pressure 115
Compressor Specifications
1.5
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Owner’s Manual
Compressor (cont’d)
Basic Air Compressor Components
Oil-less aircompressor are factory
lubricated for life and do not require
any oil.
The basic components of the air
compressor the electric motor,
pump, pressure switch, and tank.
The electric motor (see A) powers
the pump. The electric motor is
equipped with an overload protector
and an automatic reset. If the motor
becomes overheated, the overload
protector will shut it down to prevent
damage to the motor. When the motor
sufficiently cools, it will automatically
restart.
The dual pump (see B) compresses the air
and discharges it into the tank.
The tank (see C) stores the compressed
air.
The pressure switch (located internally) shuts down the motor and relieves air
pressure in the pump and transfer tube when the air pressure in the tank reaches
the kick-out pressure. As compressed air is used and the pressure level in the
tank drops to the kick-in pressure, the pressure, the pressure switch restarts
the motor automatically, without warning, and the pump resumes compressing air.
Assembling the Air Compressor
Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged
in transit, contact the carrier and complete a damage claim. Do this immediatly
because there are time limitations to damage claims. The carton should contain.
• Air Compressor
• Manual
A & B
C
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Owner’s Manual
Compressor (cont’d)
Assembling the Air Compressor
Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged
in transit, contact the carrier and complete a damage claim. Do this immediatly
because there are time limitations to damage claims. The carton should contain.
• Air Compressor
• Manual
• Air Fliter
1) Attach Air Filter and srew in properly.
Air Filter
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Owner’s Manual
Compressor (cont’d)
COMPRESSOR CONTROLS
Power switch: This switch turns the compressor power ON and OFF.
Pressure Relieve Valve: If the pressure switch does not shut down the motor when
pressure reaches the preset level, this valve will pop open automatically to prevent
over pressurization. To operate manually, pull the ring on the valve to relieve air
pressure in the tank.
Tank Pressure Gauge: This gauge measures the pressure level of the air stored in
the tank. It is not adjustable by the operator and does not indicate line pressure.
Air Pressure Regulator: This air pressure regulator enables you to adjust line
pressure to the tool you are using.
WARNING! NEVER EXCEED THE MAXIMUM WORKING
PRESSURE OF THE TOOL. TURN THE KNOB CLOCKWISE TO INCREASE
PRESSURE, AND COUNTERCLOCKWISE TO DECREASE PRESSURE.
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Owner’s Manual
Compressor (cont’d)
Electrical Power Requirements
Electrical Wiring
Refer to the air compressor’s serial label for the unit’s voltage and amperage
requirements. Use a dedicated circuit. For best performance and reliable starting, the
air compressor must be plugged into a dedicated circuit, as close as possible to the
fuse box or circuit breaker. The compressor will use the full capacity of a typical
15 amp household circuit. If other devices are on the same circuit, the compressor
may fail to start. Low voltage or an overloaded circuit can result in sluggish starting
that causes the motor overload protection system circuit breaker to trip, especially in
cold conditions.
Note: A circuit breaker is recommended. If the air compressor is connected to
a circuit protected by a fuse, use dual element time delay fuses (Buss Fusetron type“1”
only).
Note: Avoid use of extension cords. If using an extension cord is necessary,
be sure to use an extension with the correct specifications.
For optimum performance, plug the compressor power cord directly into a grounded
wall socket. Do not use an extension cord unless absolutely necessary. Instead, use a
longer air hose to reach the area where the air is needed.
If use of an extension cord cannot be avoided, the cord should be no longer than 100
feet and be a minimum wire size of 14 gauge (AWG).
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Owner’s Manual
Compressor (cont’d)
ELECTRICAL POWER REQUIREMENTS (cont’d)
This product is for use on a nominal 110 volt circuit. An outlet having the
same configuration as the plug. No adapter should be used with this product.
Do not alter the plug to fit into a non–Ground or 2-slot receptacle.
WARNING! IMPROPER INSTALLATION OF THE GROUNDING PLUG
CAN RESULT IN A RISK OF ELECTRIC SHOCK. IF REPAIR OR
REPLACEMENT OF THE CORD OR PLUG IS NECESSARY, DO NOT
CONNECT THE GROUNDING WIRE TO FLAT BLADE TERMINAL.
THE WIRE INSULATION HAVING AN OUTER SURFACE THAT IS GREEN
WITH, OR WITHOUT, YELLOW STRIPES IS THE GROUNDING WIRE.
Extension Cord
Use the chart on the right for
the proper extension cord length.
Use only a 3-wire extension cord
that has a 3-blade grounding plug
and a 3-slot receptacle that will
accept the plug of the product. Make
sure your extension cord is in good
condition. An undersized cord will
cause a drop in line voltage as well
as a loss of power and overheating.
The smaller the gauge number, the
heavier the cord.
Grounding Instructions
This product is equipped with a cord having a grounding wire an
appropriate grounding plug. The plug must be plugged into an outlet
that is properly installed and grounded in accordance with all local codes
and ordinance.
AMP
RATING
LENGTH OF
CORD IN FEET
(120 Volts)
10-12
12-14
14-16
16-18
18-20
25’
16
16
16
14
14
50’
14
12
12
12
12
100’
10
10
10
8
8
150’
8
8
8
8
8
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