Allure Melanger 80-3.0-400x3-50-A User manual

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
1
OPERATOR’S MANUAL
Melanger 80-3,0-400x3-50-А
Melanger 30-2,2-230x1-50-А
TU 5131-001-02351413-2016
«ALLURE»LLC
FEB 2020

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
2
Identification Data for
Type and designation
Melanger 80-3,0-400x3-50-А
Serial number
№
Production year
2020
The name and
address of the manufacturer
LLC «Allure»
115477, Russia, Moscow, Kantemirovskaya str., 29, apt. 94
Phone
[phone]
Cell.
[phone]
E-mail
[email protected]
General view of the Melanger

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
3
ATTENTION!
Before starting operating the Machine the Manual should be read by operators,
repairers and others who are responsible for the transportation of the product, its
installation, commissioning, service and maintenance.
Please read the operating instructions and the safety rules given in this manual.
Do not start work until fully reading and understanding the material contained in this
manual and other documentation supplied.
All security recommendations in the manual are obligatory.
Manual must be kept in accessible place for service personnel.
In addition to the measures referred to in the Manual, the law on the bases of labour
protection and the rules for accident prevention and environmental protection in accordance
with applicable laws should be observed.
Security must be in first priority when using the Melanger.
Manual does not reflect the minor design changes in equipment made by the manufacturer
after the signing of the release of this guide, as well as for accessories and documentation
coming with them. It only means that Melanger is improved to better meet your
requirements.
ATTENTION!
Operating manual applies to the Machine with complete set of all units and does not take
into account the changes reflected in the contract.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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Table of Contents
1. Introduction 5
2. General information 6
2.1. Intended use of the Melanger 6
2.2. Personnel qualification 6
2.3. Declaration of conformity 7
2.4. Manufacturer's warranty and liability 9
2.5.General view and the Melanger composition 10
2.6. Principle 11
2.7. Operation control 11
3. Technical data and specifications 13
3.1. Technical characteristics 13
3.2. Electrical connection Conditions 13
4. Safety 13
4.1. General requirements for the safety 13
4.2. Safety measures 14
4.2.1. Danger warning Signs 14
4.2.2. Protective and safety devices 16
4.2.3. Staff requirements 17
4.3. Safety measures at transportation and installation of the Melanger 18
4.4. Safety measures in preparation for the Melanger to work 18
4.5. Safety of the Melanger 19
4.6. The technical design changes 20
4.7. Noise level of the Machine 21
4.8. The residual risks 21
5. Package, marking, packing, transportation, storage, unpacking 21
5.1. Scope of delivery 21
5.2. Marking 22
5.3. Packaging 22
5.4. Acceptance 23
5.5. Storage 23
5.6. Unboxing 23
5.7. Transport 23
6. Installation and initial start-up 25
6.1. Installation location and Foundation 25
6.2. The Climatic conditions 25
6.3. Installation of the Melanger 26
6.4. Preparation to start-up of the Melanger 27
6.5. The initial start 27
6.6. Emergency shutdown of the Melanger 31
7. Maintenance 32
7.1. General safety instructions for maintenance 32
7.2. Scope of maintenance work 32
7.2.1. Daily maintenance 32
7.2.2. Monthly maintenance 33
8. Spare parts Order, call customer service 34
9. Memo for the User 34

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
5
1. Introduction
This "owner's manual" (the Guide) on the Machine should be seen as an integral part of the Machine
and must be accessible for maintenance personnel.
Purpose of these guidelines is to provide all the information needed for transportation,
commissioning, operation and maintenance of the product. The Manual provides guidelines for the safe,
appropriate and cost-effective operation of the Machine. For the units of the Machine, for which it is
appropriate, the Guide includes instructions for maintenance, replacement and adjustment. Compliance with
these instructions helps avoiding danger, reduce downtime and repair costs, increase reliability and extend
the lifetime of the Machine.
This guide has the sign of attention, with the following meaning:
The sign is put where it is necessary to be especially careful, precisely follow the requirements
and instructions to avoid violations of the technological process and breaking the Machine.
Only a thorough daily implementation of guidelines to ensure the safety, maintenance of the
Machine with care can ensure successful operation!
Failure to comply with the requirements of this manual frees the manufacturer from liability.
Use of the Melanger for other purposes than specified in this guide, is not permitted. The company
"Allure LLC" is not responsible for damage caused by non-compliance with instructions and guidelines
outlined in this Manual.
If there are issues that you cannot resolve yourself, consult with the customer service of the "Allure"
company
Any request to perform work by our specialists should have indication to the model of Machine,
serial number and the contract number.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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2. General information
2.1. Designation of the Machine
This guide applies to the Melanger 80-3,0-400x3-50-А (30-2,2-230-25-А), hereinafter the Melanger,
designed for producing chocolate, masses, fillings from its ingredients.
2.2. Personnel qualification
Installation, commissioning, operation, maintenance and repair is allowed by personnel
qualified and trained to work with Machine . Staff qualification must be proved by proper documents.
The owner or his authorized representative is responsible for training the untrained personnel and
the necessary training of qualified personnel of the rules of safe operation and maintenance of Machine.
The staff which is being trained should work on the Machine only under the supervision of an
experienced person authorized to provide training.
Staff training to operate the Machine by the LLC "Allure" company specialist can be done at the
time of commissioning, or on the LLC "Allure" factory facilities.
We recommend the company, which uses the Melanger, To Issue internal instructions, taking into
account the professional expertise of the staff and, in all cases, documenting studying this Manual and
implementation of instruction or training.
Operator
Trained personnel/specialist
Instruction at the workplace
Training by the manufacturer
Service-mechanic
Specialist
Instruction at the workplace
Training by the manufacturer
Service -
electrician
Specialist
Instruction at the workplace
Training by the manufacturer
The management of the company operating the melanger should periodically
check the qualifications of the personnel and the safety of its work.
Please make an entry in the registry log of "Registration of staff development and maintenance
verification ".
Failing to fill the log can lead to voiding the manufacturer warranty service for the Melanger.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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2.3. Declaration of conformity
During the design of the Melanger, when selecting materials for the Melanger parts and its components,
when selecting components, and in the manufacturing process of the Melanger, the Melanger safety was
ensured in accordance with the following European standards, directives and safety standards:
(E)N 954-1 safety of machinery. Details of control systems for safety. Part 1. The basic principles of
design.
EN1005-2 safety of machinery. The physical characteristics of the person. Part 2. Manual handling of
machinery and component parts of machinery.
EN1005-3 safety of machinery. The physical characteristics of the person. Part 3. Recommended
limits of efforts for the operation of the machines.
GOST r 51333-99 (EN 292-1-91, EN 292-2-91).Safety of machinery. Basic concepts, general
principles for design. Terms, technology solutions and specifications.
GOST r 51334-99 (eN 294-92), safety of machinery. Safety distances for the protection of the upper
extremities from getting into the danger zone.
GOST r 51335-99 (eNo. 349-93) safety of machinery. Minimum distances to prevent crush parts of
the human body.
GOST r 51337-99 (eN 563-94), safety of machinery. Temperature of those surfaces. Ergonomics
data to establish limit values for hot surfaces.
GOST r 51339-99 (eN 811-96), safety of machinery. Safety distances to prevent lower limbs from
getting into the danger zone.
GOST r 51343-99 (eN 1037-95), safety of machinery. Prevention of unexpected start-up.
GOST r 51344-99 (eN. 1050-96), safety of machinery. Principles of risk assessment.
GOST r 51345-99 (eN 1088-95), safety of machinery. Locking device of protective devices-
principles of design and choice.
GOST r MEK 60204-1-99 (eN 60204-1) safety of machinery. Electrical equipment of machines and
mechanisms. Part 1: General requirements.
EU directive on machinery (98/37/EG).
EU directive on electrical equipment designed for use within certain voltage limits (73/23/EEC).
STATE STANDARD 12.2.003-91. system of labour safety standards. Equipment production.
General safety requirements.
GOST 2.601-2006 ESKD. Operational documents
GOST 9.014-78 ESZKS. Temporary corrosion protection products. General requirements.
GOST 9.032-74 ESZKS. Varnish-and-paint coatings. Groups, technical requirements and symbols.
GOST 9.105-30 ESZKS. Varnish-and-paint coatings. Classification and basic parameters of a
method of staining.
GOST 9.402-2004 ESZKS. Varnish-and-paint coatings. Preparation of metal surfaces before
painting.
GOST 12.1.003-83 SSLS Noise. General safety requirements.
GOST 12.1.012-2004 SSLS. Vibration safety. General requirements.
GOST 12.1.030-81 SSLS. Electrical Safety. Protective earth. Features.
STATE STANDARD 12.2.003-91 SSLS. Equipment production. General safety requirements.
GOST 12.2.062-81 SSLS. Equipment production. Protective fences.
GOST 12.2.064-81 SSLS. Control of production facilities. General safety requirements.
STATE STANDARD 12.2.124-90 SSLS. Food equipment. General safety requirements.
GOST 12.4.040-78 SSLS. Control of production facilities. Mark.
GOST 15.201-2000 development system and products. Products for industrial purposes. Procedure
for development and production of products for production.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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GOST r 27.403-2009 Reliability in engineering. Test plans to control the probability of non-failure
operation.
112-78, GOST meteorological glass Thermometers. Technical conditions.
GOST 2991-85 Boxes sealed the deal for cargo weighing up to 500 kg. General technical conditions.
GOST 5264-30 manual arc welding. Welded connections. The main types, features and dimensions.
GOST 6359-75 meteorological barographs of aneroid type. Technical conditions.
GOST 7502-98 Roulettes, tapes measuring metal. Technical conditions.
GOST 9150-2002 basic norms of interchangeability. Metric thread. Profile.
GOST 10354-82 polyethylene film. Technical conditions.
ISO 10374-93 analogue direct-acting electrical indicating and auxiliary parts to them. Part 7. Special
requirements for multi-function instruments.
GOST 11534-75 manual arc welding. Connections welded under acute and obtuse angles. The main
types, features and dimensions.
GOST 11708-82 basic rules of interchangeability. Thread. Terms and definitions.
GOST 12969-67 Decals for cars and appliances. Technical requirements.
GOST 14192-96 cargo marking.
GOST 14254-96 degrees of protection provided by enclosures (IP code).
GOST 15150-69 Cars, machinery and other technical products. Performance for different climatic
regions. Category, operating conditions, storage and transportation in part the impact of climatic
factors in the external environment.
GOST 17187-81 sound level meters. General technical requirements and test methods.
GOST 21130-75 electrotechnical products. Earthing Clips and grounding signs. Design and
dimensions.
GOST 23170-78 packaging for mechanical engineering production. General requirements.
GOST 26582-85 food machinery and equipment. General technical conditions.
GOST 30150-96 labelling machines. General technical requirements and test methods.
GOST r 50342-92 thermoelectric converters. General technical conditions.
GOST r 53228-2008 Scales manual actions. Part 1. Metrological and technical requirements. Tests.
GOST r 52869-2007 pneumatic drives. The requirement for security.
GOST r 51317.6.2-2007 electromagnetic compatibility of technical equipment. Immunity to
electromagnetic interference technology applied in industrial areas. Requirements and test methods
GOST r 51317.6.4-2009 electromagnetic compatibility of technical equipment. Electromagnetic
interference from equipment used in industrial areas. Standards and test methods
GOST r MEK 60204-1 2007-safety of machinery. Electrical equipment of machines and
mechanisms. Part 1. General requirements
RD 50-690-89, methodical guidelines. The reliability of the technology. Methods of evaluation of
indicators of reliability by experimental data.
«Allure» LLC G.V. Korotkov
General Director

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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2.4. Manufacturer's warranty and liability
The manufacturer guarantees the compliancy of Machine with the above standards, directives and
regulations, subject to following the terms of transportation, storage, installation and operation of the
Machine, as set out in this guide.
The warranty period of exploitation for which the manufacturer undertakes to repair or replace the
Machine on manufacturer’s fault, is 60 months unless otherwise agreed in the contract.
Beginning of the warranty period is calculated from the day of commissioning of the Machine, but
not later than 3 months from the date of shipment of the Machine from the warehouse of the manufacturer.
The manufacturer is not liable for injuries to persons or damage to property,if
they are the result of:
- non-compliance with the storage rules set out in this Manual;
-accidental or not unintended operation of the Melanger;
-improper handling with the Melanger on maintenance and operation;
-non-compliance to Manual instructions on any of the stages of operation the Machine;
-operation of the Machine with improperly installed, or defective safety devices, as well as
when dismantling or ignoring them;
-changing parameters or design of Machine, not confirmed with the manufacturer;
-increased wear because of the lack of maintenance;
-improper repairs.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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2.5 General appearance and composition of the Melanger
General view of the Melanger, the location and designation of parts is presented in Fig. 2-1.
List of components of the Melanger is given in table 2.1.
Figure 2-1
Note: Control cabinet 6 is mounted on an additional rack.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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Table 2.1 List of components of the Melanger
2.6. Principle
Equipment construction consists of carrier frame 5 and turning module with bowl 1 made from food
grade stainless steel. The main unit of equipment is turning module, consisting of the frame with the main
motor 3, rotating the Bowl 1 and two runners 2. The bottom of the bowl and two runners are made of a hard
type of natural granite. Suspension of runners to the frame is independent. Pressure of granite runners to
granite bottom of the bowl is via two independent pneumatic cylinders. Rotation of the bowl is done by
electric motor through reducer. While rotating the bowl the grinding and mixing of the components on the
bottom of the Bowl by granite runners is performed. Mixing and removal of chocolate from the walls of the
bowl is done using the stationary blades. Rotary module 4 provides the rotation of the bowl and the tilting
via a reducer to unload the finished chocolate. Control cabinet 6 is mounted on a special stand or frame of
2.7. Operation
The controls are located on the Melanger control cabinet (fig. 2-2).
The operation of Melanger is done via the signals sent from the Cabinet Office.
-The toggle switch 1 is used to turn on/off the power of Melanger,
- The button 3 is designed for emergency stop
- The indicator 5 "READY" led lights up when toggle switch 1 is turned in position “ON”.
- The indicator 7 shows the power consumption (kW) of the Melanger,
-The toggle switch 18 is for switching the Melanger bowl mode ROTATION or TILT
-The led indicator 8 will light up when there toggle switch 18 is switched to ROTATION;
- The button 9 is to switch ON the Bowl rotation mode;
-The button 10 is designed to switch OFF the Bowl rotation mode;
-The speed controller with the scale 12 is to adjust the speed.
Turning the control knob will change the rotational speed of the Bowl from 0 to 130 RPM.
The speed value (RPM) is displayed on the display 11.
№
p/p
The name of the node
The number of the position
in Figure 2.1
1
2
3
1
The bowl made of stainless steel, which
is mounted in the bottom of the granite
drive
1
2
A pair of granite runners with
independent pneumatic pressuring
2
3
The main electrical drive, consisting of
the motor and the Motor reducer
3
4
The tilting mechanism
4
5
The Frame
5
6
The Control cabinet
6
7
The place of Grounding the framework
7

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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-The joystick 14 is to lift UP the granite wheels,
- The regulator 15 is to adjust the force pressure of granite wheels to bottom of the Melanger bowl at
a range of 0-4 Bar. The value is displayed on the indicator 13.
- The indicator 6 lights up when toggle switch 18 is switched to TILT.
- The buttons 16 and17 are to tilt the bowl UP and DOWN.
- The regulator 19 shows a current temperature of the product. Also is possible to adjust a maximal
temperature of the product. The Machine will support the adjusted temperature in automatic mode during the
entire work cycle.
When the surge protection goes off, the Melanger automatically shuts down.
Figure. 2-2

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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3. Technical data and specifications
3.1. Technical characteristics of the Melanger
Main parameters and dimensions shall be in accordance with table 3.1.
Table 3.1
Parameters of the Melanger / Model
М30 (30 kg)
М80 (80 kg)
Characteristics of the power supply
230V (400V) : 50/60Hz
400V (230V): 50/60Hz
Main drive power, kW
2.2 / 2.95
3 /4.02
Product batch Max, kg
30
80
Current no more than, Amps
8.5/8 (4.9/4.7)
6.7/6.3 (11.6/10.9)
The power of pressing granite runners, kg
0-385
0-654
Air pressure MPa / max air flow l / min
0.4/0.1
0.4/0.1
Max revolutions at 50 Hz, rpm
90/108
100/120
Dimensions of the machine / packaging,
not more than, mm
1100*700*800 / 1200*800*1200
1350*740*1070 / 1400*1050*1080
Cabinet dimensions, mm
1280*400*630
1280*400*630
Net / gross weight kg
273/323
406/445
3.2. Electric connection of the Melanger
Four-wire power supply system with protective (PE) conductor. Melanger is powered by electric
power from a three-phase or single-phase alternating current network with the following characteristics:
-voltage 230х1 В10%; 400х3 В10%
-frequency of 50 Hz;
-power, not less than 3,0 kW.
4. Safety
4.1. General requirements for the safety
The Manual provides the basic safety instructions on handling Machine, including transportation,
storage, operation, maintenance, repair.
Safety at work on the Machine is ensured activities in the design of the Machine in accordance with
the requirements laid down in European standards, norms and guidelines. Despite this, the Machine can be
dangerous in cases of misuse by unqualified personnel or use for other purposes.
The danger situation is possible:

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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for the health and life of the operator or third party;
for the machine and other property.
Any person who maintains moving the Machine, its commissioning, maintenance and repairs, must
read and understand this manual and in particular the section "safety requirements" and strictly implement
the guidelines requirements!
Requirements for security, besides this chapter are contained in the relevant sections of the Manual
and applications delivered.
The following safety instructions must be observed in addition to the General requirements for the
safety and injury prevention.
4.2. Safety measures
4.2.1 The danger warning Signs
In this guide, apply the danger warning signs, have the following meanings.
Mechanical danger that threatens the life and health of people, and can also
cause great damage to property.
Electric danger that threatens the life and health of people, and can also cause
great damage to property.
The Melanger danger warning symbols, with the following meanings.
Electric danger that threatens the life and health of people, and can also cause
great damage to property. The sign is located on the control cabinet door
figure 2-2. (POS. 2)
The "Grounding". Place the ground wire connection is shown in Fig. 9
Melanger hull 2-1 (POS. 7). The spot of the grounding wire connection control
cabinet housing the electrical cabinet door is indicated on Figure 4-1. (POS. 3)

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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Figure 4-1
Inattention to warning signs and non-compliance with the safety
instructions can lead to serious consequences for the health of the personnel
and material damage!

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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Damaged and lost characters must be restored without fail!
4.2.2. Protective and safety devices
To connect electrical equipment to the mains, as well as to disconnect from the network during a
break in work or in emergency situations, a special input switch with a device for locking it in the
disconnected state is provided (position 1 of Fig. 4-1).
Access to the control cabinet is excluded by locking it with a detachable key (pos. 4 fig. 2-2).
Protection against spontaneous switching on of the drive when restoring a suddenly disappeared supply
voltage is provided by a frequency converter (position 2 of Fig. 4-1), which sets zero control signals at its
outputs after power is restored.
Protection of electric motors and control circuits against short circuit currents and overloads is carried out by
circuit breakers with thermal and current protection, Fig. 4-2, where:
-QM - the main switch.
-KM - emergency stop contactor.
-Q1 - automatic control circuit breaker (temperature controller, power supply unit 220 VAC / 24 VDC.
-Q2 - circuit breaker of the main drive (rotation).
-Q3 - circuit breaker drive rotary mechanism.
-Q4 - circuit breaker for the cooling fan of the main drive.
-PS - power supply unit 220 VAC / 24 VDC
Fig. 4-2
The most likely reasons for the protection to operate: jamming, failure or overheating of the engine,
deviation of the electrical network parameters from the norm.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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4.2.3. Requirements for service personnel
General requirements for service personnel
Personnel authorized to work with Machine, as well as to commissioning, maintenance and repair the
Machine, is obliged to:
-get health and safety training in accordance with the manufacturer's instructions, developed on the
basis of the operating instructions, standardly applied safety instructions;
- familiarize with the General rules of operation and maintenance of the Machine with safety
instructions contained in this manual;
-familiarize with constructive and technological properties of the Machine and attend a special
instruction on the work of the Machine of this model.
Responsibilities on maintenance of the Machine should be clearly defined and strictly adhered,
that in the part of ensuring security - the competence of each employee is clearly defined.
It also means that operation on the Machine in special modes (for example, when setting up) may
only be carried out by specially trained personnel!
Work on electrical maintenance of Machine must be conducted by two
trained specialists,having Permit to the maintenance of electric equipment with
voltage up to 1000V.
Unauthorized individuals in the service area of the Machine are not allowed.
Before switching on the voltage after installation or repair of electrical
equipment or after a long interruption, ensure correct grounding.
The door of the control cabinet must be locked with a key.
Access to the control unit to unauthorized persons is prohibited.
Areas surrounding the control unit shall not be cluttered or jammed.
Failure to comply with these requirements may result in electrical hazard
or its risk possibility!
Dismantling or disabling any security devices is - unacceptable.
Working with disconnected security devices, gives rise to all kinds of mechanical
and electrical dangers.
The operator must always maintain the Machine in perfect condition. Keep work area
clean.
If there is dirt or foreign objects, if there is no order in the arrangement of the
workplace tools, devices, movable goods etc. - there is a danger of confusion,
slipping, or being hit by falling heavy objects on lower limbs.
Errors, noises and obvious flaws shall immediately be reported by service personnel to the person in
charge and recorded in the work registry. In the case of danger - Machine should be immediately shut down.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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The use of personal protective equipment
When operating the Machine the personnel, as appropriate, should use personal protective
equipment:
-dust masks with appropriate filters (when shipping products or materials that emit harmful substances in
the work area that can get into the lungs);
-durable thick gloves to protect hands from mechanical damage during technical maintenance and repairs;
-Sturdy boots with soles to prevent slipping (if slippery fluids are used in production) as well as protecting
the operator legs from injuries (protection from pinching or falling objects);
-special robe, which could not catch hold of parts of Machine. Sleeves should be rolled up only inwards.
Loose clothes, ties, neckwear, jewelry watches, rings, bracelets, etc. are dangerous;
-headdress, closing the hair;
- earplugs (hearing protection from noise) if necessary.
4.3. Safety measures during transportation and installation of the Machine
Due to the diversity of factors to be taken into consideration starting-up and adjustment works are
done by the service engineer of the "Allure LLC" company. It is desirable not only in relation to warranty
terms, but also in order to:
-check the Machine (damage during transportation);
-training the customer's personnel;
-additional recommendations of the exploitation of the Machine, care and maintenance in good condition.
During transportation no people should be in the danger zone!
Manuals, scope of supply, marking, packing, storage, unpacking and transportation.
4.4. Safety measures when preparing the Machine
Before turning on the Machine - make sure that its start is not dangerous for people around, remove
from the Machine foreign objects out of the work zone, become familiar with the device, the principle of
operation and control system of Machine.
Connect the machine to a low-resistance earthing guild.
After installation of the Machine, before connecting it to a power line, you must make the plant
measurements of electrical resistance between earth bus and any metal part of the Machine with the
elements of electrical equipment that may be energized above 25V through wire insulation breakdown. The
measured resistance should not exceed 0.1 ohms.
All metal parts of the machine (frame, motor housing), which may be at
voltages above 25V must be earthed.
Connection to power of the Machine must be carried out by a qualified and trained electrician. He
must familiarize with electric diagrams and understand them, and ensure correct grounding connection of the
Machine.
All switches must be turned to their original or zero position.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
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The main switch on the control cabinet must be locked with the key in the "OFF" position in case if
an electrician work for some reason has not been completed and the Macine remains unattended.
A detailed description of the tests described in Appendix 1 "Electrical equipment".
The case of cabinet has a degree of protection IP43 GOST 14254-96.
Before the starting of work the control cabinet must be locked.
4.5. Safety when operating the Machine
Do not disable the locks, foreseen in the wiring diagram!
When you disable locks of Machine, foreseen in the wiring diagram it may
lead to all kinds of mechanical and electrical hazards.
When you turn on the mains switch, the input signal green led lights up,
which signals the presence of voltage in the Machine.
Neglecting this information increases the risk of all types of mechanical
and electrical hazards.
Machine should be disconnected from the mains supply at the end of the
work. Failure to do so leads to an increased risk of electrical hazards.
After pressing the button 1 on control unit, the hazardous voltage remain
on switch input contacts, and contacts of clamp terminal set.Disregarding this
information increases the risk of all types of electrical hazards that threaten the
lives and health of people.
Do not use the Machine in a dangerous (for example, wet) environment because the humidity can
cause short-circuits in the electrical system.
When you use the Machine in a wet environment on the surfaces of the
Machine, which typically do not have contact with powered parts and which the
operator may tough, can dangerous high voltage appear.
Dangerous zone between the Machine and other equipment in the production room (if available)
should be fenced or protected by the user.
Set the sufficient lighting of the workplace (not less than 150 Lux).
Do not work in dark workplace in avoidance of operator’s mistake and
breakdown of the Machine.
Study the manual. Follow the recommended operation modes of the Machine.

LLC «Allure»
Melanger 80-3,0-400x3-50-А (30-2,2-230x1-50-А)
OPERATOR‘S MANUAL TU 5131-001-02351413-2016
20
Failure to follow recommended in the manual operation mode of the Machine
increases risk of damage of the Machine and/or injury to the operator.
Machine is not intended for use with flammable and explosive materials.
When using inflammable or explosive materials, there is a risk of fire and/or
explosion.
When using materials that emit harmful substances with concentrations exceeding the permissible
limit, we recommend that you:
-identify the type of hazard;
-conduct a risk assessment that takes place during the Machine processes the product;
-develop a security system for this product;
-provide the necessary accessories, such as devices monitoring, or remove harmful substances, shut-
off devices, quickly triggered before a dangerous product will get into the hands of others, due to the
specifics of a particular production.
-to reduce the concentration of harmful substances in the air of the working area by the exhaust hood
system and use a reliable ventilation in accordance with the characteristics of production and local
regulations on labour protection;
-use of personal protective equipment.
Failure to follow the recommendations of this manual on transportation of
hazardous materials, leads to the risk of contact or inhalation of hazardous
gases or dusts (risk of damage to the skin, eyes, and respiratory tract
irritation, as well as disfunctions of the internal organs).
Since the list of harmful materials is wide, this guide does not provide recommendations for all
occasions.
Compliance of these recommendations does not exempt the user from performing of additional
security measures due to the specifics of a particular production.
Do not stand on the Machine in any case.
Failure to do so could result in overturning the Machine, which leads to
an increase in the risk of all mechanical hazards that threaten the lives
and health of people, and can lead to great material damage.
4.6. The technical design changes
Any modifications or changes in the Machine unauthorized by the manufacturer are not
allowed for reasons of safety for people and the Machine.
The user can use the spare and wear parts recommended by the manufacturer only.
Otherwise, the manufacturer is not liable for the operability of the Machine.