MEFE CAT 206 PTR Guide

USER'S MANUAL AND MAINTENANCE

TABLE OF CONTENTS
1. GENERAL INFORMATION ....................................................................................... 4
1.1 INFORMATION ABOUT THE MANUFACTURER ................................................. 4
1.2 BRANDING ....................................................................................................... 4
1.3 CE DECLARATION OF CONFORMITY ................................................................. 5
1.5 SECURITY PROCEDURES ................................................................................... 6
1.5.1 WARNINGS FOR OPERATOR SAFETY ............................................................. 6
2. GENERAL DESCRIPTION ......................................................................................... 7
3. HOW TO USE THE MANUAL ................................................................................... 8
4. TECHNICAL DATA .................................................................................................. 10
4.1 MAIN DIMENSIONS ......................................................................................... 10
4.2 CHARACTERISTIC DATA ...................... : .......................................................... 10
5. INSTALLATION ....................................................................................................... 11
6. CLEANING ............................................................................................................. 12
7. DEMOLITION AND DISPOSAL ................................................................................ 12
8. FUNCTION AND USE .............................................................................................. 12
8. 1 EXPECTED USE ................................................................................................. 12
8.2 UNEXPECTED USE ............................................................................................ 12
8.3 SIGNALS ........................................................................................................... 13
8.4 SAFETY REGULATIONS ..................................................................................... 14
8.5 RESIDUAL RISKS ............................................................................................... 15
8.6 INDIVIDUAL PROTECION DEVICE ..................................................................... 15
9. USE ........................................................................................................................ 16
10. MAINTENANCE ...................................................................................................... 17
11. SPARE PARTS ......................................................................................................... 17

1. . GENERAL INFORMATION
1.1INFORMATION ABOUT THE MANUFACTURER
1.2 MARKING
The device is manufactured in compliance with the necessary and applicable European
Community directives at the time when it was put on the market , in particular the directive
2006/42/CE.
We apply the proper identification plate that includes specific data, EC mark which grants
the correspondence of the product to the Directives mentioned in the attached EC
declaration of conformity.
The information written here, will be given to our technical assistance department in order to send spare
parts or for any information regarding the machine.
O
It is prohibited for the user to remove, alter or damage the identification plate.
4
Mitchell Engineering Food Equipment Pty Ltd
23-25 Storie Street
Clontarf QLD 4019
www.mefe.com.au | www.sanitise.au
email: [email protected]
Ph: 1800 669 006

1.5 SECURITY PROCEDURES WARNINGS FOR
OPERATOR SAFETY
Before starting to use the machine, the operators must be perfectly aware o the
position and function of all of the controls in the instruction manual.
All of the maintenance that is carried out whether it is ordinary or extraordinary
must be carried out by specialized operators that are experts on the subject
Be careful not to come into contact with the lifting hook.
Don't place hands on the moving devices
Don't use the machine for something different that what is indicated in the manual. Don't
use products that are different from what is indicated. Improper use of the machine
can be dangerous for personnel that use it and can damage the machine as well. Before
using it for something different from what is allowed contact the manufacturer for
authorization ..
To avoid danger of entanglement in the machine's moving parts, don't come close with
- Long hair
- bracelets
- chains
- rings
- ties
- loose fitting clothes
None of the operators can be under the influence of sedatives, drugs or alcohol while
on the job.
m
Always Keep the user's manual near the place where the machine is being used.
6

1.3
EC DECLARATION OF CONFORMITY
CE DECLARATION OF CONFORMITY
ACCORDING TO THE DIRECTIV 2006/42/CE -Attachment II A
The undersigned manufacturer:
Mitchell Engineering Food Equipment
23 Storie Street Clontarf QLD 4019
1800 669 006 | [email protected]
Declares and takes full responsibility that the machine:
NAME .................................................... PIG NAIL REMOVER
MODEL .................................................. CAT 206 PTR
Conforms with the following community directives:
2006/42/CE Machine directive
The following standards have been applied:
EN 12100 : .201.0 EN
ISO 983 : 2010 EN
349. : 2008
Machine Security General Rules
Pneumatic
Minimum spaces to avoid crushing
Person authorized for arranging the Technical File:
5
Mitchell Engineering Food Equipment
23 Storie Street Clontarf QLD 4019
1800 669 006 | [email protected]

2. GENERAL DESCRIPTION
1
4
1. Connection hook
2. Main body
3. Removing hooks
4. Central stop
5. handle
6. starting control
7. Approval control for starting
7
2
3
5
67

3. HOW TO USE THE MANUAL
O
Read this manual carefully before proceeding to use the machine.
This manual aims to provide the user all of the necessary information so that they can not only use the
machine correctly, but also to run it more independently and safely.
It includes information regarding technical aspects, operation, downtime, maintenance, spare parts and
safety.
Before carrying out any operation on the machine, the operators and the qualified technicians must read
the instructions carefully that are in this manual..
In case there are doubts on how to interpret the instructions, contact our office to have necessary
clarifications.
W
This manual is an integral part of the machine, and the buyer must store it
carefully, it must be positioned in the immediate vicinity of the machine, inside a
special container and above all, away from liquids or anything else that can
compromise its condition or readability
In case it deteriorates the manufacturer would be happy to send another copy. If that occurs
contact the technical department and give them the data stamped on the identification plate (see
chapter on machine identification). The manual should be given to a new user if it changes hands.
The content of this manual conforms with the 2006/42/CE directive and it was written following the guide
lines of the UNI 10893-2000 regulation.
This manual is 18 pages long including the cover.
The Information and drawings are provided to give an example: the manufacturer having a policy of
constantly developing and updating the product, can make changes without warning. It's
prohibited to distribute, edit or use the manual for one's own use.
8

While drafting the manual we chose to use very few, but clear pictograms to bring to one's
attention in order to make it easier and quicker to find.
m
9
The operations that can be potentially dangerous for the operators are
indicated with this symbol
These operations could cause minor or serious physical injury
The operations where it's necessary to pay close attention are indicated with this
symbol.
These operations must be carried out correctly in order not to damage anything or the
surrounding environment. In addition this symbol gives information which needs to
be read carefully
The operations that indicate that the user must read the user's and
maintenance manual carefully are indicated with this symbol.

@
200
4. TECHNICAL DATA
4.1 MAIN DIMENSIONS
4.2 CHARACTERSTIC DATA
Weight _______________ 4.5 kg
Construction material
Pressure of pneumatic system ________ 6 bar
________
10
STAINLESS STEEL AISI 304

5. INSTALLATION
1
1. Connect the hose of compressed air to the quick connection
2. Connect the ma chine to the balancer using the proper ring
11

6
CLEANING
THE TOOL HAS TO BE CLEANED FROM RESIDUALS OF WORKING PROCESS
AFTER EVERY WORKING USING WATER AND AFTER WITH A PROPER STERILIZER
PRODUCT
Be careful of the removing hooks, as there is a danger of perforation during
cleaning operations and disinfection
The machine comes in direct contact with food products, so it's necessary to clean it very
well in order to avoid contagion and infection.
7
DEMOLITION AND DISPOSAL
 There are no particular precautions when disposing the machine,
 ince it isn't
0
made from harmful materials.
It's necessary to separ ate the various components according to homogenous groups. Such
components will be disposed of according to the laws that are in force
8 FUNCTION ANO USE
8.1 EXPECTED USE
The nail remover is a machine for the removing of nails from the legs of slaughtered pigs.
8.2 UNEXPECTED USE
Everything that isn't indicated in point 8.1 is considered IMPROPER USE.
12

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the machine itself for accidents caused by unexpected use of the machine.

The manufacturer is absolved from all responsibility for damaged things, people or
8.3 SIGNALS
On the machine there are warning labels.
BE CAREFUL TO THE HANDS, DANGER OF ....
Protection gloves
13

8.4 SAFETY DEVICES
The pneumatic Toe Remover is equipped with a double drive command so as to avoid accidental starting
according to the specific pneumatic scheme
Operation Buttons
•
14

8.5
RESIEDUAL RISKS

I
BE CAREFUL TO THE END PART OF REMOVING HOOKS, DANGER OF CUT
BE CAREFUL TO THE MOVEMENT OF REMOVING HOOKS. DANGER OF CRUSHING
8.6 INDIVIDUAL PROTECTION DEVICE'S
The individual protection devices (IPD) are to be worn by the workers to protect them from specific risks
during the tasks that they carry out.
The IPD must:
•Fit each person correctly
•Absolutely be worn
•Be chosen making sure that they are appropriate for preventing specific risks for the task that the
worker who wears them is carrying out.
•Be comfortable to wear.
Be up kept correctly and must be replaced when they are worn out or damaged
O
When choosing IDP we recommend those that have the CE marking.
The following devices are expected
Protective gloves
15

9
USE
Fit the tool into the leg of the slaughtered pig hanging from the rail. The two hooks should be inserted
inside the top of the nails. The central stopper will act as a contrast.
Press both pneumatic buttons buttons to carry out the removal.
16

10. MAINTENANCE
Maintenance must be something that is preventative and planned, since it is. a fundamental
requirement for safety, with the assumption that the machine is subject to wear which can cause potential
break downs.
Therefore the machine's safety also depends on good preventative maintenance, so it's important to
substitute the parts that are subject to wear before the machine break downs.
11. SPARE PARTS
15 206 PTR 15 6
14 Screw TBEI M4x30
206 PTR 12
6
13
Screw TBEI M5x12
206 PTR 14 6
12 Screw TBEI M8xl6
206 PTR 13
4
11 Straight fitting G1/8 tube d.6 PNEUMAX 010618
2
10 Valve AND G1/8 PNEUMAX 551.551.D6.D6.D6 206 PTR 10
1
9 Valve 5/2 G1/8 PNEUMAX 228.52.11.1 206 PTR 9
1
8 Valve 3/2 G1/8 PNEUMAX 718.32.2.6/2 206 PTR 8
2
7 90° fitting G1/8 tube d.6 PNEUMAX 190618 206 PTR 7 9
6 90° fitting M12x1.25 tube d.6 206 PTR 6
2
5 SMC cylinder d.50 c.120 CG1BN50R120 206 PTR 5
1
4 Lifting Ring 206 PTR 4
1
3 Hook Head 206 PTR 3 1
2 Nail Remover Body 206 PTR 2 1
1 Full Cover 206 PTR 1 1
Pos. Description Code Qty
17
206 PTR 11
ISO 10511 M4 Self Locking Hexagon nut