Allure Melanger JR6t User manual

Melanger Allure JR6t (5-0,25-230-50-А)
OPERATOR’S MANUA
TU 5131-001-02351413-2016
A URE C
November 2018г.

Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
Identification Data for
Type and designation Melanger 5-0,25-230-50-А
Serial number №
Year of release 2018
The name and
address of the manufacturer
Allure LLC
107023, Russia, Moscow, Electrozavodskaya str., 21
Phone [phone]
E-mail sp79 53113 [email protected]
Serial number №
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
ATTENTION!
Before starting operating the Machine the Manual should be read by operators,
repairers and others who are responsible for the transportation of the product, its installation,
commissioning, service and maintenance.
Please read the operating instructions and the safety rules given in this manual.
Do not start work until fully reading and understanding the material contained in this
manual and other documentation supplied.
All security recommendations in the manual are obligatory.
Manual must be kept in accessible place for service personnel.
In addition to the measures referred to in the Manual, the law on the bases of labour
protection and the rules for accident prevention and environmental protection in accordance
with applicable laws should be observed.
Security must be in first priority when using the Melanger.
Manual does not reflect the minor design changes in equipment made by the manufacturer
after the signing of the release of this guide, as well as for accessories and documentation
coming with them. It only means that Melanger is improved to better meet your
requirements.
ATTENTION!
Operating manual applies to the Machine with complete set of all units and does not take
into account the changes reflected in the contract.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
Table of Contents
1. Introduction...........................................................................................................................................
2. General information...........................................................................................................................7
2.1. Designation of the Machine...........................................................................................................7
2.2. Personnel qualification...................................................................................................................7
2.3. Declaration of conformity..............................................................................................................8
2.4. Manufacturer's warranty and liability..........................................................................................10
2.5 General appearance and composition of Melanger.......................................................................11
2. . Principle.......................................................................................................................................12
2.7. Operation......................................................................................................................................12
3. Technical data and specifications.....................................................................................................13
3.1. Technical characteristics of the Melanger....................................................................................13
3.2. Conditions for connecting of electrical equipment of the Melanger............................................13
4. Safety..................................................................................................................................................13
4.1. General requirements for the safety.............................................................................................13
4.2. Safety measures............................................................................................................................14
4.3. Security measures during transportation and installation of the Machine...................................1
4.4. Security measures when preparing the Machine..........................................................................1
4.5. The technical design changes.......................................................................................................18
4. . Machine noise level.....................................................................................................................18
4.7. The residual risks.........................................................................................................................18
5. Scope of supply, marking, packing, storage, unpacking and handling........................................19
5.1. Scope of supply............................................................................................................................19
5.2. Marking........................................................................................................................................19
5.3. Packaging.....................................................................................................................................20
5.4. Acceptance...................................................................................................................................20
5.5. Storage.........................................................................................................................................20
5. . Unboxing......................................................................................................................................21
5.7. Transport......................................................................................................................................21
6. Installation and initial start-up........................................................................................................22
.1. Installation location......................................................................................................................22
.2. The Climatic operation conditions...............................................................................................22
.3. Installation of the Melanger.........................................................................................................22
.4. An initial start-up.........................................................................................................................23
.5. The Emergency Shutdown of the Melanger................................................................................25
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
7. Maintenance......................................................................................................................................25
7.1. General safety instructions for maintenance................................................................................25
7.2. Scope of maintenance work.........................................................................................................25
8. Spare parts Order, call customer service........................................................................................26
9. Recommendations for working on the Melanger Allure JR6T.....................................................26
Annexes..................................................................................................................................................27
Annex 1: Passport...............................................................................................................................27
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
1. Introduction
This "owner's manual" (the Guide) on the Machine should be seen as an integral part of the
Machine and must be accessible for maintenance personnel.
Purpose of these guidelines is to provide all the information needed for transportation,
commissioning, operation and maintenance of the product. The Manual provides guidelines for the
safe, appropriate and cost-effective operation of the Machine. For the units of the Machine, for which
it is appropriate, the Guide includes instructions for maintenance, replacement and adjustment.
Compliance with these instructions helps avoiding danger, reduce downtime and repair costs, increase
reliability and extend the lifetime of the Machine.
This guide has the sign of attention, with the following meaning:
The sign is put where it is necessary to be especially careful, precisely follow the
requirements and instructions to avoid violations of the technological process and
breaking the Machine.
Only a thorough daily implementation of guidelines to ensure the safety, maintenance of
the Machine with care can ensure successful operation!
Failure to comply with the requirements of this manual frees the manufacturer from
liability.
se of Machine for other purposes than specified in this guide, is not permitted. The
company Allure LLC is not responsible for damage caused by non-compliance with instructions
and guidelines outlined in this Manual.
If there are issues that you cannot resolve yourself, consult with the customer service of the
Allure LLC
Any request to perform work by our specialists should have indication to the model of
Machine, serial number and the contract number.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
2. General information
2.1. Designation of the Machine
This guide applies to the Melanger 5-0,25-230-50-А (hereinafter the Melanger), designed for
producing chocolate, masses, fillings from its ingredients.
2.2. Personnel qualification
Installation, commissioning, operation, maintenance and repair is allowed by
personnel qualified and trained to work with Machine . Staff qualification must be proved by
proper documents.
The owner or his authorized representative is responsible for training the untrained personnel
and the necessary training of qualified personnel of the rules of safe operation and maintenance of
Machine.
The staff which is being trained should work on the Machine only under the supervision of an
experienced person authorized to provide training.
Staff training to operate the Machine by the Allure LLC company specialist can be done at
the time of commissioning, or on the Allure LLC factory facilities.
We recommend the company, which uses the Machine, To Issue internal instructions, taking
into account the professional expertise of the staff and, in all cases, documenting studying this Manual
and implementation of instruction or training.
Operator Trained personnel/specialist
Instruction at the workplace
Training by the manufacturer
Service-
mechanic
Specialist
Instruction at the workplace
Training by the manufacturer
Service -
electrician
Specialist
Instruction at the workplace
Training by the manufacturer
The management of the enterprise operating the melanger should periodically check the
qualifications of the personnel and the safety of their work.
Please make an entry in the registry log of "Registration of staff development and
maintenance verification ".
Failing to fill the log can lead to voiding the manufacturer warranty service for Machine.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
2.3. Declaration of conformity
When you design a Melanger, in the selection of materials, parts and Melanger nodes,
selecting components, manufacture of Melanger security Melanger was in conformity with the
following European standards, directives and safety regulations:
(E)N 954-1 safety of machinery. Details of control systems for safety. Part 1. The basic
principles of design.
EN1005-2 safety of machinery. The physical characteristics of the person. Part 2.
Manual handling of machinery and component parts of machinery.
EN1005-3 safety of machinery. The physical characteristics of the person. Part 3.
Recommended limits of efforts for the operation of the machines.
GOST r 51333-99 (EN 292-1-91, EN 292-2-91).Safety of machinery. Basic concepts,
general principles for design. Terms, technology solutions and specifications.
GOST r 51334-99 (eN 294-92), safety of machinery. Safety distances for the protection
of the upper extremities from getting into the danger zone.
GOST r 51335-99 (eNo. 349-93) safety of machinery. Minimum distances to prevent
crush parts of the human body.
GOST r 51337-99 (eN 5 3-94), safety of machinery. Temperature of those surfaces.
Ergonomics data to establish limit values for hot surfaces.
GOST r 51339-99 (eN 811-9 ), safety of machinery. Safety distances to prevent lower
limbs from getting into the danger zone.
GOST r 51343-99 (eN 1037-95), safety of machinery. Prevention of unexpected start-
up.
GOST r 51344-99 (eN. 1050-9 ), safety of machinery. Principles of risk assessment.
GOST r 51345-99 (eN 1088-95), safety of machinery. Locking device of protective
devices-principles of design and choice.
GOST r MEK 0204-1-99 (eN 0204-1) safety of machinery. Electrical equipment of
machines and mechanisms. Part 1: General requirements.
EU directive on machinery (98/37/EG).
EU directive on electrical equipment designed for use within certain voltage limits
(73/23/EEC).
STATE STANDARD 12.2.003-91. system of labour safety standards. Equipment
production. General safety requirements.
GOST 2. 01-200 ESKD. Operational documents
GOST 9.014-78 ESZKS. Temporary corrosion protection products. General
requirements.
GOST 9.032-74 ESZKS. Varnish-and-paint coatings. Groups, technical requirements
and symbols.
GOST 9.105-30 ESZKS. Varnish-and-paint coatings. Classification and basic
parameters of a method of staining.
GOST 9.402-2004 ESZKS. Varnish-and-paint coatings. Preparation of metal surfaces
before painting.
GOST 12.1.003-83 SSLS Noise. General safety requirements.
GOST 12.1.012-2004 SSLS. Vibration safety. General requirements.
GOST 12.1.030-81 SSLS. Electrical Safety. Protective earth. Features.
STATE STANDARD 12.2.003-91 SSLS. Equipment production. General safety
requirements.
GOST 12.2.0 2-81 SSLS. Equipment production. Protective fences.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
GOST 12.2.0 4-81 SSLS. Control of production facilities. General safety requirements.
STATE STANDARD 12.2.124-90 SSLS. Food equipment. General safety
requirements.
GOST 12.4.040-78 SSLS. Control of production facilities. Mark.
GOST 15.201-2000 development system and products. Products for industrial purposes.
Procedure for development and production of products for production.
GOST r 27.403-2009 Reliability in engineering. Test plans to control the probability of
non-failure operation.
112-78, GOST meteorological glass Thermometers. Technical conditions.
GOST 2991-85 Boxes sealed the deal for cargo weighing up to 500 kg. General
technical conditions.
GOST 52 4-30 manual arc welding. Welded connections. The main types, features and
dimensions.
GOST 359-75 meteorological barographs of aneroid type. Technical conditions.
GOST 7502-98 Roulettes, tapes measuring metal. Technical conditions.
GOST 9150-2002 basic norms of interchangeability. Metric thread. Profile.
GOST 10354-82 polyethylene film. Technical conditions.
ISO 10374-93 analogue direct-acting electrical indicating and auxiliary parts to them.
Part 7. Special requirements for multi-function instruments.
GOST 11534-75 manual arc welding. Connections welded under acute and obtuse
angles. The main types, features and dimensions.
GOST 11708-82 basic rules of interchangeability. Thread. Terms and definitions.
GOST 129 9- 7 Decals for cars and appliances. Technical requirements.
GOST 14192-9 cargo marking.
GOST 14254-9 degrees of protection provided by enclosures (IP code).
GOST 15150- 9 Cars, machinery and other technical products. Performance for
different climatic regions. Category, operating conditions, storage and transportation in
part the impact of climatic factors in the external environment.
GOST 17187-81 sound level meters. General technical requirements and test methods.
GOST 21130-75 electrotechnical products. Earthing Clips and grounding signs. Design
and dimensions.
GOST 23170-78 packaging for mechanical engineering production. General
requirements.
GOST 2 582-85 food machinery and equipment. General technical conditions.
GOST 30150-9 labelling machines. General technical requirements and test methods.
GOST r 50342-92 thermoelectric converters. General technical conditions.
GOST r 53228-2008 Scales manual actions. Part 1. Metrological and technical
requirements. Tests.
GOST r 528 9-2007 pneumatic drives. The requirement for security.
GOST r 51317. .2-2007 electromagnetic compatibility of technical equipment.
Immunity to electromagnetic interference technology applied in industrial areas.
Requirements and test methods
GOST r 51317. .4-2009 electromagnetic compatibility of technical equipment.
Electromagnetic interference from equipment used in industrial areas. Standards and
test methods
GOST r MEK 0204-1 2007-safety of machinery. Electrical equipment of machines and
mechanisms. Part 1. General requirements
RD 50- 90-89, methodical guidelines. The reliability of the technology. Methods of
evaluation of indicators of reliability by experimental data.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
2.4. Manufacturer's warranty and liability
The manufacturer guarantees the compliancy of Machine with the above standards, directives
and regulations, subject to following the terms of transportation, storage, installation and operation of
the Machine, as set out in this guide.
The warranty period of exploitation for which the manufacturer undertakes to repair or
replace the Machine on manufacturer’s fault, is 12 months unless otherwise agreed in the contract.
Beginning of the warranty period is calculated from the day of commissioning of the Machine,
but not later than 3 months from the date of shipment of the Machine from the warehouse of the
manufacturer.
The manufacturer is not liable for injuries to persons or damage to property, if they are
the result of:
- non-compliance with the storage rules set out in the Machine Manual;
-accidental or not unintended operation of the Machine;
-improper handling with Machine on maintenance and operation;
-non-compliance to Manual instructions on any of the stages of operation the Machine;
-operation of the Machine with improperly installed, or defective safety devices, as well as when
dismantling or ignoring them;
-changing parameters or design of Machine, not confirmed with the manufacturer;
-increased wear because of the lack of maintenance;
-improper repairs.
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