Allure Melanger JR6t User manual

Melanger Allure JR6t (5-0,25-230-50-А)
OPERATOR’S MANUA
TU 5131-001-02351413-2016
A URE C
November 2018г.

Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
Identification Data for
Type and designation Melanger 5-0,25-230-50-А
Serial number №
Year of release 2018
The name and
address of the manufacturer
Allure LLC
107023, Russia, Moscow, Electrozavodskaya str., 21
Phone [phone]
E-mail sp79 53113 [email protected]
Serial number №
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
ATTENTION!
Before starting operating the Machine the Manual should be read by operators,
repairers and others who are responsible for the transportation of the product, its installation,
commissioning, service and maintenance.
Please read the operating instructions and the safety rules given in this manual.
Do not start work until fully reading and understanding the material contained in this
manual and other documentation supplied.
All security recommendations in the manual are obligatory.
Manual must be kept in accessible place for service personnel.
In addition to the measures referred to in the Manual, the law on the bases of labour
protection and the rules for accident prevention and environmental protection in accordance
with applicable laws should be observed.
Security must be in first priority when using the Melanger.
Manual does not reflect the minor design changes in equipment made by the manufacturer
after the signing of the release of this guide, as well as for accessories and documentation
coming with them. It only means that Melanger is improved to better meet your
requirements.
ATTENTION!
Operating manual applies to the Machine with complete set of all units and does not take
into account the changes reflected in the contract.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
Table of Contents
1. Introduction...........................................................................................................................................
2. General information...........................................................................................................................7
2.1. Designation of the Machine...........................................................................................................7
2.2. Personnel qualification...................................................................................................................7
2.3. Declaration of conformity..............................................................................................................8
2.4. Manufacturer's warranty and liability..........................................................................................10
2.5 General appearance and composition of Melanger.......................................................................11
2. . Principle.......................................................................................................................................12
2.7. Operation......................................................................................................................................12
3. Technical data and specifications.....................................................................................................13
3.1. Technical characteristics of the Melanger....................................................................................13
3.2. Conditions for connecting of electrical equipment of the Melanger............................................13
4. Safety..................................................................................................................................................13
4.1. General requirements for the safety.............................................................................................13
4.2. Safety measures............................................................................................................................14
4.3. Security measures during transportation and installation of the Machine...................................1
4.4. Security measures when preparing the Machine..........................................................................1
4.5. The technical design changes.......................................................................................................18
4. . Machine noise level.....................................................................................................................18
4.7. The residual risks.........................................................................................................................18
5. Scope of supply, marking, packing, storage, unpacking and handling........................................19
5.1. Scope of supply............................................................................................................................19
5.2. Marking........................................................................................................................................19
5.3. Packaging.....................................................................................................................................20
5.4. Acceptance...................................................................................................................................20
5.5. Storage.........................................................................................................................................20
5. . Unboxing......................................................................................................................................21
5.7. Transport......................................................................................................................................21
6. Installation and initial start-up........................................................................................................22
.1. Installation location......................................................................................................................22
.2. The Climatic operation conditions...............................................................................................22
.3. Installation of the Melanger.........................................................................................................22
.4. An initial start-up.........................................................................................................................23
.5. The Emergency Shutdown of the Melanger................................................................................25
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7. Maintenance......................................................................................................................................25
7.1. General safety instructions for maintenance................................................................................25
7.2. Scope of maintenance work.........................................................................................................25
8. Spare parts Order, call customer service........................................................................................26
9. Recommendations for working on the Melanger Allure JR6T.....................................................26
Annexes..................................................................................................................................................27
Annex 1: Passport...............................................................................................................................27
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
1. Introduction
This "owner's manual" (the Guide) on the Machine should be seen as an integral part of the
Machine and must be accessible for maintenance personnel.
Purpose of these guidelines is to provide all the information needed for transportation,
commissioning, operation and maintenance of the product. The Manual provides guidelines for the
safe, appropriate and cost-effective operation of the Machine. For the units of the Machine, for which
it is appropriate, the Guide includes instructions for maintenance, replacement and adjustment.
Compliance with these instructions helps avoiding danger, reduce downtime and repair costs, increase
reliability and extend the lifetime of the Machine.
This guide has the sign of attention, with the following meaning:
The sign is put where it is necessary to be especially careful, precisely follow the
requirements and instructions to avoid violations of the technological process and
breaking the Machine.
Only a thorough daily implementation of guidelines to ensure the safety, maintenance of
the Machine with care can ensure successful operation!
Failure to comply with the requirements of this manual frees the manufacturer from
liability.
se of Machine for other purposes than specified in this guide, is not permitted. The
company Allure LLC is not responsible for damage caused by non-compliance with instructions
and guidelines outlined in this Manual.
If there are issues that you cannot resolve yourself, consult with the customer service of the
Allure LLC
Any request to perform work by our specialists should have indication to the model of
Machine, serial number and the contract number.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
2. General information
2.1. Designation of the Machine
This guide applies to the Melanger 5-0,25-230-50-А (hereinafter the Melanger), designed for
producing chocolate, masses, fillings from its ingredients.
2.2. Personnel qualification
Installation, commissioning, operation, maintenance and repair is allowed by
personnel qualified and trained to work with Machine . Staff qualification must be proved by
proper documents.
The owner or his authorized representative is responsible for training the untrained personnel
and the necessary training of qualified personnel of the rules of safe operation and maintenance of
Machine.
The staff which is being trained should work on the Machine only under the supervision of an
experienced person authorized to provide training.
Staff training to operate the Machine by the Allure LLC company specialist can be done at
the time of commissioning, or on the Allure LLC factory facilities.
We recommend the company, which uses the Machine, To Issue internal instructions, taking
into account the professional expertise of the staff and, in all cases, documenting studying this Manual
and implementation of instruction or training.
Operator Trained personnel/specialist
Instruction at the workplace
Training by the manufacturer
Service-
mechanic
Specialist
Instruction at the workplace
Training by the manufacturer
Service -
electrician
Specialist
Instruction at the workplace
Training by the manufacturer
The management of the enterprise operating the melanger should periodically check the
qualifications of the personnel and the safety of their work.
Please make an entry in the registry log of "Registration of staff development and
maintenance verification ".
Failing to fill the log can lead to voiding the manufacturer warranty service for Machine.
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2.3. Declaration of conformity
When you design a Melanger, in the selection of materials, parts and Melanger nodes,
selecting components, manufacture of Melanger security Melanger was in conformity with the
following European standards, directives and safety regulations:
(E)N 954-1 safety of machinery. Details of control systems for safety. Part 1. The basic
principles of design.
EN1005-2 safety of machinery. The physical characteristics of the person. Part 2.
Manual handling of machinery and component parts of machinery.
EN1005-3 safety of machinery. The physical characteristics of the person. Part 3.
Recommended limits of efforts for the operation of the machines.
GOST r 51333-99 (EN 292-1-91, EN 292-2-91).Safety of machinery. Basic concepts,
general principles for design. Terms, technology solutions and specifications.
GOST r 51334-99 (eN 294-92), safety of machinery. Safety distances for the protection
of the upper extremities from getting into the danger zone.
GOST r 51335-99 (eNo. 349-93) safety of machinery. Minimum distances to prevent
crush parts of the human body.
GOST r 51337-99 (eN 5 3-94), safety of machinery. Temperature of those surfaces.
Ergonomics data to establish limit values for hot surfaces.
GOST r 51339-99 (eN 811-9 ), safety of machinery. Safety distances to prevent lower
limbs from getting into the danger zone.
GOST r 51343-99 (eN 1037-95), safety of machinery. Prevention of unexpected start-
up.
GOST r 51344-99 (eN. 1050-9 ), safety of machinery. Principles of risk assessment.
GOST r 51345-99 (eN 1088-95), safety of machinery. Locking device of protective
devices-principles of design and choice.
GOST r MEK 0204-1-99 (eN 0204-1) safety of machinery. Electrical equipment of
machines and mechanisms. Part 1: General requirements.
EU directive on machinery (98/37/EG).
EU directive on electrical equipment designed for use within certain voltage limits
(73/23/EEC).
STATE STANDARD 12.2.003-91. system of labour safety standards. Equipment
production. General safety requirements.
GOST 2. 01-200 ESKD. Operational documents
GOST 9.014-78 ESZKS. Temporary corrosion protection products. General
requirements.
GOST 9.032-74 ESZKS. Varnish-and-paint coatings. Groups, technical requirements
and symbols.
GOST 9.105-30 ESZKS. Varnish-and-paint coatings. Classification and basic
parameters of a method of staining.
GOST 9.402-2004 ESZKS. Varnish-and-paint coatings. Preparation of metal surfaces
before painting.
GOST 12.1.003-83 SSLS Noise. General safety requirements.
GOST 12.1.012-2004 SSLS. Vibration safety. General requirements.
GOST 12.1.030-81 SSLS. Electrical Safety. Protective earth. Features.
STATE STANDARD 12.2.003-91 SSLS. Equipment production. General safety
requirements.
GOST 12.2.0 2-81 SSLS. Equipment production. Protective fences.
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GOST 12.2.0 4-81 SSLS. Control of production facilities. General safety requirements.
STATE STANDARD 12.2.124-90 SSLS. Food equipment. General safety
requirements.
GOST 12.4.040-78 SSLS. Control of production facilities. Mark.
GOST 15.201-2000 development system and products. Products for industrial purposes.
Procedure for development and production of products for production.
GOST r 27.403-2009 Reliability in engineering. Test plans to control the probability of
non-failure operation.
112-78, GOST meteorological glass Thermometers. Technical conditions.
GOST 2991-85 Boxes sealed the deal for cargo weighing up to 500 kg. General
technical conditions.
GOST 52 4-30 manual arc welding. Welded connections. The main types, features and
dimensions.
GOST 359-75 meteorological barographs of aneroid type. Technical conditions.
GOST 7502-98 Roulettes, tapes measuring metal. Technical conditions.
GOST 9150-2002 basic norms of interchangeability. Metric thread. Profile.
GOST 10354-82 polyethylene film. Technical conditions.
ISO 10374-93 analogue direct-acting electrical indicating and auxiliary parts to them.
Part 7. Special requirements for multi-function instruments.
GOST 11534-75 manual arc welding. Connections welded under acute and obtuse
angles. The main types, features and dimensions.
GOST 11708-82 basic rules of interchangeability. Thread. Terms and definitions.
GOST 129 9- 7 Decals for cars and appliances. Technical requirements.
GOST 14192-9 cargo marking.
GOST 14254-9 degrees of protection provided by enclosures (IP code).
GOST 15150- 9 Cars, machinery and other technical products. Performance for
different climatic regions. Category, operating conditions, storage and transportation in
part the impact of climatic factors in the external environment.
GOST 17187-81 sound level meters. General technical requirements and test methods.
GOST 21130-75 electrotechnical products. Earthing Clips and grounding signs. Design
and dimensions.
GOST 23170-78 packaging for mechanical engineering production. General
requirements.
GOST 2 582-85 food machinery and equipment. General technical conditions.
GOST 30150-9 labelling machines. General technical requirements and test methods.
GOST r 50342-92 thermoelectric converters. General technical conditions.
GOST r 53228-2008 Scales manual actions. Part 1. Metrological and technical
requirements. Tests.
GOST r 528 9-2007 pneumatic drives. The requirement for security.
GOST r 51317. .2-2007 electromagnetic compatibility of technical equipment.
Immunity to electromagnetic interference technology applied in industrial areas.
Requirements and test methods
GOST r 51317. .4-2009 electromagnetic compatibility of technical equipment.
Electromagnetic interference from equipment used in industrial areas. Standards and
test methods
GOST r MEK 0204-1 2007-safety of machinery. Electrical equipment of machines and
mechanisms. Part 1. General requirements
RD 50- 90-89, methodical guidelines. The reliability of the technology. Methods of
evaluation of indicators of reliability by experimental data.
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Allure LLC Melanger 5-0,25-230-50-А
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2.4. Manufacturer's warranty and liability
The manufacturer guarantees the compliancy of Machine with the above standards, directives
and regulations, subject to following the terms of transportation, storage, installation and operation of
the Machine, as set out in this guide.
The warranty period of exploitation for which the manufacturer undertakes to repair or
replace the Machine on manufacturer’s fault, is 12 months unless otherwise agreed in the contract.
Beginning of the warranty period is calculated from the day of commissioning of the Machine,
but not later than 3 months from the date of shipment of the Machine from the warehouse of the
manufacturer.
The manufacturer is not liable for injuries to persons or damage to property, if they are
the result of:
- non-compliance with the storage rules set out in the Machine Manual;
-accidental or not unintended operation of the Machine;
-improper handling with Machine on maintenance and operation;
-non-compliance to Manual instructions on any of the stages of operation the Machine;
-operation of the Machine with improperly installed, or defective safety devices, as well as when
dismantling or ignoring them;
-changing parameters or design of Machine, not confirmed with the manufacturer;
-increased wear because of the lack of maintenance;
-improper repairs.
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
2.5 General appearance and composition of Melanger
General view of Melanger, the location and designation of parts is presented in Fig. 1.
List of components of Melanger is given in a Table 1.
Рис 1
Table 1. List of components of the Melanger
Name of the unit The number of the
position in Figure 1
The bar of the spring clamping device of the millstones to the bottom
of the bowl
1
A pair of granite runners 2
A bowl of food stainless steel, in the bottom of which is mounted a
granite disk
3
A control box 4
Motor-reducer 5
Fixing the raised millstone (Fix-Up)
The knot of regulation of a clamp of granite runners to a bowl bottom 7
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2.6. Principle
The design of the equipment consists of a frame and a bowl 3. On the frame there is a
gearmotor 5, rotating bowl 3 and two runners 2. The bottom of the bowl and two runners are made of
solid natural granite. Suspension runners to the top beam is made through the bar clamping device
millstones. The granite runners are pressed to the granite bottom of the bowl via springs 7. As the bowl
rotates, the components are crushed and mixed on the granite bottom of the bowl with granite
millstones. Mixing and removing from the walls of the bowl of chocolate mass is carried out using
paddles (scrapers). The control unit 4 is located on the right rack of the frame.
2.7. Operation
The controls are located on the melange control unit (Figure 2).
The Melanger is controlled by signals coming from the control unit.
- switch 1 is designed to switch on the power supply of the Melanger,
- thermostat 2 shows the current temperature of the loaded mass, and also controls in automatic
mode the maximum temperature set by the operator,
- Button 3 starts the bowl rotation,
- Button 4 stops the bowl rotation (emergency stop button),
- Knob 5 is designed to change the speed of rotation of the bowl,
- emergency stop button ;
- motor overload warning device 7.
When a current protection is triggered, the melanger is automatically turned off.
Рис. 2
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3. Technical data and specifications
3.1. Technical characteristics of the Melanger
Main parameters and dimensions shall be in accordance with table 3.1.
Table 3.1
№ Name of the
parameters and characteristics
Values of the
parameters and characteristics
1 Characteristics of the power supply 230 В ~ 50/ 0 Hz
2 Main drive power, kW 0.25
3 Product batch Max, kg 5
4 The power of pressing granite runners, kg 2 - 50
5 The maximum rotation speed of the bowl,
RPM 105
Overall dimensions, mm, no more 540*380*580h / 10*470* 10h
7 Weight, kg, not more 30/48
3.2. Conditions for connecting of electrical equipment of the Melanger
The Machine power is supplied by single-phase mains with Earth and the following
characteristics:
- voltage 230 V
- frequency of 50/ 0 Hz;
- power, not less than 0,35 kW.
4. Safety
4.1. General requirements for the safety
The Manual provides the basic safety instructions on handling Machine, including
transportation, storage, operation, maintenance, repair.
Safety at work on the Machine is ensured activities in the design of the Machine in accordance
with the requirements laid down in European standards, norms and guidelines. Despite this, the
Machine can be dangerous in cases of misuse by unqualified personnel or use for other purposes.
The danger situation is possible:
for the health and life of the operator or third party;
for the macine and other property.
Any person who maintains moving the Machine, its commissioning, maintenance and repairs,
must read and understand this manual and in particular the section "safety requirements" and strictly
implement the guidelines requirements!
Requirements for security, besides this chapter are contained in the relevant sections of the
Manual and applications delivered.
The following safety instructions must be observed in addition to the General requirements for
the safety and injury prevention.
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4.2. Safety measures
4.2.1 The danger warning Signs
In this guide, apply the danger warning signs, have the following meanings.
Mechanical danger that threatens the life and health of people, and can also
cause great damage to property
Electric danger that threatens the life and health of people, and can also
cause great damage to property.
On the Melanger there are signs of warning about the danger, having the following meaning.
Electric danger that threatens the life and health of people, and can also
cause great damage to property. The sign is located on the side of the
control unit Fig. 2-2.
The use of a socket with earthing terminals is mandatory.
Inattention to warning signs and non-compliance with the safety
instructions can lead to serious consequences for the health of the personnel
and material damage!
Damaged and lost characters must be restored without fail!
4.2.2. Protective and safety devices
Power supply of the Melanger is carried out by an electric line with grounding.
Protection from spontaneous activation of the drive when recovering the suddenly disappeared supply
voltage is provided by the control unit, which establishes zero control signals on its outputs after
power recovery.
The most probable causes of protection operation: jamming, failure or overheating of the engine,
deviation of the electrical network parameters from the norm.
4.2.3. Requirements for service personnel
General requirements for service personnel
Personnel authorized to work with Machine, as well as to commissioning, maintenance and
repair the Machine, is obliged to:
-get health and safety training in accordance with the manufacturer's instructions, developed on
the basis of the operating instructions, standardly applied safety instructions;
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- familiarize with the General rules of operation and maintenance of the Machine with safety
instructions contained in this manual;
-familiarize with constructive and technological properties of the Machine and attend a special
instruction on the work of the Machine of this model.
Responsibilities on maintenance of the Machine should be clearly defined and strictly
adhered, that in the part of ensuring security - the competence of each employee is clearly defined.
It also means that operation on the Machine in special modes (for example, when setting up)
may only be carried out by specially trained personnel!
Work on electrical maintenance of Machine must be conducted by two
trained specialists, having Permit to the maintenance of electric equipment with
voltage up to 1000V.
Unauthorized individuals in the service area of the Machine are not allowed.
Before switching on the voltage after installation or repair of electrical
equipment or after a long interruption, ensure correct grounding.
Access to the control unit to unauthorized persons is prohibited.
Areas surrounding the control unit shall not be cluttered or jammed.
Failure to comply with these requirements may result in electrical hazard
or its risk possibility!
Dismantling or disabling any security devices is - unacceptable.
Working with disconnected security devices, gives rise to all kinds of mechanical
and electrical dangers.
The operator must always maintain the Machine in perfect condition. Keep work area clean.
If there is dirt or foreign objects, if there is no order in the arrangement of the
workplace tools, devices, movable goods etc. - there is a danger of confusion,
slipping, or being hit by falling heavy objects on lower limbs.
Errors, noises and obvious flaws shall immediately be reported by service personnel to the
person in charge and recorded in the work registry. In the case of danger - Machine should be
immediately shut down.
The use of personal protective equipment
When operating the Machine the personnel, as appropriate, should use personal protective
equipment:
-dust masks with appropriate filters (when shipping products or materials that emit harmful substances
in the work area that can get into the lungs);
-durable thick gloves to protect hands from mechanical damage during technical maintenance and
repairs;
-Sturdy boots with soles to prevent slipping (if slippery fluids are used in production) as well as
protecting the operator legs from injuries (protection from pinching or falling objects);
-special robe, which could not catch hold of parts of Machine. Sleeves should be rolled up only
inwards. Loose clothes, ties, neckwear, jewelry watches, rings, bracelets, etc. are dangerous;
-headdress, closing the hair;
- earplugs (hearing protection from noise) if necessary.
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4.3. Security measures during transportation and installation of the Machine
Before switching on the Melanger, make sure that its start-up is not dangerous for people near
it, remove foreign objects from the Melanger and from the working area, familiarize yourself with the
device, the operating principle and the Melanger control system.
All metallic parts of the melange (motor housing) that can be energized above
25V are grounded through the power plug.
4.4. Security measures when preparing the Machine
It is strictly forbidden to disable the interlocks provided by the electrical diagram!
If you disable the locks provided for in the electroscheme of the Melanger,
all kinds of mechanical and electrical hazards may appear.
When the input switch is turned on, the white warning light comes on,
signaling the presence of voltage on the melange.
Neglect of this information leads to an increased risk of occurrence of
all types of mechanical and electrical hazards.
The Melanger should be disconnected from the AC mains supply after
completion of work. Failure to comply with this requirement leads to an
increased risk of electrical hazards.
After pressing button 4 (Fig. 2), the input contacts of the switch and the
contacts of the terminal set remain under hazardous voltage at the control unit.
Neglect of this information leads to an increased risk of occurrence of all
kinds of electrical hazards that threaten the life and health of people.
Do not use the Melanger in a hazardous (e.g., wet) environment, as humidity can lead to short circuits
in the electrical system.
When using the Melanger in a humid environment on the surfaces of the
Melanger, which normally do not have contact with live parts and which the
operator contacts, dangerous high voltage may appear.
Dangerous zone between the Machine and other equipment in the production room (if available)
should be fenced or protected by the user. Ensure sufficient illumination of the workplace (at least 150
Lux).
Do not work in dark workplace for higher risk of errors of the operator and
the breakdown of the Machine.
Observe the recommended operating modes of the Melanger
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In cases of non-compliance with the recommended modes of operation of the
Melanger, the danger of possible breakage of the Melanger and / or injury to
the operator increases.
Melanger is not intended for use with combustible and explosive materials.
If flammable or explosive materials are used, there is a risk of fire and / or
explosion.
When using materials that emit harmful substances with concentrations exceeding the
permissible limit, we recommend that you:
-identify the type of hazard;
-conduct a risk assessment that takes place during the Machine processes the product;
-develop a security system for this product;
-provide the necessary accessories, such as devices monitoring, or remove harmful substances,
shut-off devices, quickly triggered before a dangerous product will get into the hands of others, due to
the specifics of a particular production.
-to reduce the concentration of harmful substances in the air of the working area by the exhaust
hood system and use a reliable ventilation in accordance with the characteristics of production and
local regulations on labour protection;
-use of personal protective equipment.
Failure to follow the recommendations of this manual on transportation of
hazardous materials, leads to the risk of contact or inhalation of hazardous
gases or dusts (risk of damage to the skin, eyes, and respiratory tract
irritation, as well as diseases of the internal organs).
Since the list of harmful materials is very wide, this guide does not provide
recommendations for all occasions.
Compliance with these recommendations does not exempt the user from performing
additional security measures due to the specifics of a particular production.
Do not stand on the Machine in carrying out any works.
Failure to do so could result in overturning the Machine, which leads to an
increase in the risk of all mechanical hazards that threaten the lives and
health of people, and can lead to great material damage.
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4.5. The technical design changes
Any modifications or changes in the Machine unauthorized by the manufacturer are not
allowed for reasons of safety for people and the Machine.
The user can use the spare and wear parts recommended by the manufacturer only.
Otherwise, the manufacturer is not liable for the operability of the Machine.
4.6. Machine noise level
In standard operating conditions the Machine operator workplace noise level does not exceed
0 DBA. The Machine in typical conditions (load the hopper from 0 kg of cocoa beans, the noise
level does not exceed 75 DB(a). Uncertainty of measurement of noise conforms to ISO 374 and 95%
probability with confidence equal to ± 1.9 OR of the measured values, where OR= 3 DBA.
Noise characteristics were measured in accordance with the methodology of ISO 374 -95 and
ISO11204-95 in the light of the requirements of BS EN 415-3: 2000.
At adverse operating conditions, when the average noise level for the 8 hour
shift exceeds 80 DBA, one must use safety equipment (ear muffs, ear plugs),
and/or reduce the time in these modes.
The above values of noise level are not necessarily safe for work on the Machine. Despite the
existence of a correlation between emitted and perceived noise, this cannot be used as a reliable option
to determine whether or not you want to take further precautions.
Factors influencing the practical level of perception of the noise emitted include the
characteristics of the working premises, other noise sources, etc. e.g. the number of Machines, and
other related processes, as well as the time during which the operator is exposed to noise. However, the
above information will allow the user to assess the dangers and risks faced by staff.
4.7. The residual risks
The personnel requirements of the above Melanger for this model reduces the residual risks to
the level achieved in the same equipment, adequate security is proven experience of its operation.
However, the personnel must know and remember about the existence of residual risks, because
the fulfilment of the above requirements are not completely obviate the danger.
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5. Scope of supply, marking, packing, storage, unpacking and handling
5.1. Scope of supply
The scope of supply is provided in the packing list, which is composed in accordance with the contract
for the Machine.
5.2. Marking
5.2.1. Each Machine has on its frame side surface, a nameplate attached containing:
the country of the manufacturer;
full company of the manufacturer;
the mark of the manufacturer;
the address of the manufacturer;
product model, serial number, year of manufacture;
power supply, voltage and frequency;
power;
weight.
5.2.2. The transport marking on the packaging contains:
Main inscriptions:
full or conventional name of consignee;
the name of the destination (the station), and the short name of a transport route (road, if
necessary); name of reloading place (when necessary);
package number (in the numerator-the pack number in the lot, in the denominator-the
number of places).
Additional inscriptions:
full or conventional name of consignor;
the name of the item (the station) of road and short name of the sender (if
necessary);
inscriptions of transport organizations.
Information box:
the dimensions of the package, santimeters;
NET and gross weight, kg;
cargo volume, m3.
Manipulation signs:
"Beware - delicate";
"the place of slinging";
“Top, do not tilt”;
"Center of gravity";
“ do not stack ";
"No Humitidy".
5.2.3. Additionaly cargo space is indicated by:
model of the Machine;
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Allure LLC Melanger 5-0,25-230-50-А
Operator’s Manual. TU 5131-001-02351413-201
5.3. Packaging
Machine comes in a crate or a partial package on a pallet, film wrapped. The type of packing
is negotiated with the buyer and is fixed in the contract on delivery.
All the Machine accessories, spare parts and documentation are packed in boxes, placed in a
box for Machine packing or next to it (on partial packing) and securely fastened.
The manufacturer is not liable for damage of the Machine, occurred during the transport
in package inadequate to normative and technical documentation of the manufacturer.
5.4. Acceptance
When receiving the Machine check the integrity of the packaging. The manufacturer does
not hold liability for the Machine, delivered with damaged factory packaging.
Found damage should be confirmed by the forwarder by a note in the transportation
documents.
5.5. Storage
Storage of packaged Machine shall be:
-for any climate areas in heated and ventilated warehouses under the following conditions:
-ambient temperature: (+5-+40) C;
-relative humidity: not more than 80% at 25C;
-dew is not allowed;
-the impact of corrosive gases is not permitted.
Storage at temperatures below minus 20° (C) may damage electronic components.
Failure to follow recommended storage mode increases the risk of damaging
the Machine and/or injury to the operator.
Warranty storage period Machine in the factory packaging is 1 year under specified storage
conditions.
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