Alpego AS1 Series User manual

SEEDERS
Codice Q00A00136/2
GB
USE AND MAINTENANCE MANUAL
Da matr:
33499
A matr:
INSTRUCTIONS TRANSLATED FROM THE ORIGINAL
AS1
AIRSPEED

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
2
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
ALPEGO S.p.a.
Sede Amministrativa: Via torri di Confine, 6
36053 GAMBELLARA (VICENZA) - ITALY
Sede legale:
Via Giovanni e Giuseppe Cenzato,9
36045 LONIGO (VICENZA) - ITALY
Tel [phone]
Fax [phone]
e-mail : [email protected]
web site : www.alpego.com
- MACCHINE PER LA LAVORAZIONE
DEL TERRENO
- ERPICI ROTANTI FISSI E PIEGHEVOLI
- COLTIVATORI A DENTI ED A DISCHI
- SEMINATRICI MECCANICHE,
PNEUMATICHE E COMBINATE
- DISSODATORI E RIPUNTATORI
- FRESATRICI E ZAPPATRICI
- TRINCIASARMENTI
- TRINCIASTOCCHI
I
GB
D
F
E
Dichiarazione CE
di conformità’
ai sensi della direttiva
CE 2006/42
La ditta
sottoscritta
EC Certificate
of conformity
conforming to
EEC Directions
2006/42
We
EG Konformitatserklarung
entsprechend der
EG-Richtlinie
2006/42 EWG
Wir
Déclaration de
conformité pour la
CE
conforme à la directive
de la 2006/42 CE
Nous
Declaraciòn CE
de conformidad.
Conforme a la
directiva CE 2006/42
la empresa / el
productor
ALPEGO s.r.l.
VIA TORRI DI CONFINE N°6
36053 GAMBELLARA -(VI)-ITALIA
dichiara sotto
la propria
responsabilità’
che la macchina
modello :
declare in sole
responsability,
that the
product
model :
erklaren in alleineger
Verantwortung,
da das
Produkt
Typ :
déclarons sous
notre seule
responsabilite’
que le produict
modéle :
declara bajo su
propia
responsabilidad que
la màquina
modelo:
Codice / Code: MODELLO MACCHINA
SEMINATRICI «SEMIN_AS3__40032_IDRO_PLUS»
N° matricola / serial n°:
È’ Conforme ai
requisiti Essenziali
di Sicurezza e di
Tutela della Salute
di cui alla
Direttiva CE
2006/42
Per l’adeguamento
delle macchine
sono state adottate
le norme:
UNI EN 708
UNI EN ISO 4254-1
UNI EN 14018
UNI EN 982
ISO 3757-2
ISO 11684
to which this
applies, conforms
to the basic safety
and health
requirements of
EC Directions
2006/42
For the adaptation of
it blots some have
been adopted the
norms:
UNI EN 708
UNI EN ISO 4254-1
UNI EN 14018
UNI EN 982
ISO 3757-2
ISO 11684
auf das sich diese
Erklarung bezeith,
den einschlagigen
grundlegenden
Sicherheits und
Gesundheitsan-
forderungen
der EG-Richtlinie
2006/42 EWG
Für die Anpassung von ihr
befleckt einiges sind
angenommen worden den
Normen:
UNI EN 708
UNI EN ISO 4254-1
UNI EN 14018
UNI EN 982
ISO 3757-2
ISO 11684
faisant l’objet de
la déclaration est
conforme aux
prescriptions
fondamentales en
matière de sècuritè et
de santè stipulèes
dans la Directive de la
CE
2006/42
Pour l'adaptation d'elle
en éponge ont été
adoptés les normes :
UNI EN 708
UNI EN ISO 4254-1
UNI EN 14018
UNI EN 982
ISO 3757-2
ISO 11684
està conforme a los
requisitos esenciales de
seguridad y de defeusa de
la
salud de la directiva
CE 2006/42
Para la equparaciòn de
las màquinas nan sido
adoptado las normas
UNI EN 708
UNI EN ISO 4254-1
UNI EN 14018
UNI EN 982
ISO 3757-2
ISO 11684
Gambellara: La ditta

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
3
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
Read this manual thoroughly before using the machine.
Being well informed is essential for safe machine usage.
This manual should be kept for the whole working
life of the machine.
Thank you for choosing us. You have purchased an excellent quality product that is
guaranteed by decades of experience.
On leaving the factory, each machine is accurately inspected to guarantee the absence of
defects.
Should any material defect be found in spite of inspection, please contact your dealer
immediately.
Please contact us if you need further information or if something needs to be clarified.
Our aim is to constantly improve the product and keep it top level.
AS THE TRIANGLE INDICATES DANGER, PLEASE BE CAREFUL WHEN IT
APPEARS!
THE TERM MACHINE IS USED TO INDICATE THE COMMERCIAL NAME OF THE PRODUCT
TO WHICH THIS MACHINE REFERS
ALL INFORMATION CONTAINED IN THIS MANUAL IS INFORMATIVE AND DOES
NOT BIND THE PRODUCER. THE INFORMATION CONTAINED HEREIN CAN BE
CHANGED WITHOUT FOREWARNING
N.B.: view of the machine. ALPEGO normally considers the machine as being
viewed from the rear to identify better the particulars and to better assemble the
parts that must respect the position “right or left” as in description (e.g.: right or left
cardan joint, right or left tine, etc.)

Sommario
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
1. GENERAL INFORMATION........................................................................................................................................1
1.1. PURPOSE OF THE MANUAL .............................................................................................................................1
1.2. DOCUMENTS SUPPLIED WITH THE MACHINE...............................................................................................1
1.3. GUARANTEE.......................................................................................................................................................1
1.4. MACHINE IDENTIFICATION...............................................................................................................................2
2. TECHNICAL SPECIFICATIONS................................................................................................................................3
2.1. MACHINE DESCRIPTION...................................................................................................................................3
2.2. AS1 SEEDER COMPONENTS............................................................................................................................3
2.3. TECHNICAL DATA TABLE..................................................................................................................................4
2.4. SOUND LEVEL....................................................................................................................................................4
3. SAFETY REGULATIONS ..........................................................................................................................................5
3.1. USING THE MACHINE SAFELY.........................................................................................................................5
3.2. HYDRAULIC CONNECTIONS.............................................................................................................................6
3.3. CARRYING OUT MAINTENANCE SAFELY .......................................................................................................6
3.4. CLOTHING...........................................................................................................................................................6
3.5. CIRCULATING ON ROADS.................................................................................................................................7
3.6. ECOLOGY............................................................................................................................................................7
3.7. SAFETY SIGNALS...............................................................................................................................................7
4. INSTALLATION .........................................................................................................................................................9
4.1. LIFTING THE MACHINE .....................................................................................................................................9
4.2. APPLYING THE SEED BOX FAST COUPLING .................................................................................................9
4.3. APPLICATION ON HARROWS.........................................................................................................................10
4.4. ASSEMBLING THE SEEDER BAR...................................................................................................................11
4.5. ASSEMBLING THE SOWING WHEEL..............................................................................................................11
4.5.1. SHORTENING THE UNIVERSAL JOINT WITH A RILSAN COATING......................................................13
4.6. ASSEMBLING THE RADAR..............................................................................................................................13
4.7. ASSEMBLING THE SEED COVERING HARROW...........................................................................................14
4.8. ASSEMBLING THE REAR LIGHTS ..................................................................................................................14
4.9. ASSEMBLING THE SEEDER PIPES................................................................................................................14
4.10. CHECKING THE RAISING CAPACITY AND TRACTOR STABILITY............................................................18
5. USER INSTRUCTIONS............................................................................................................................................20
5.1. MECHANICAL BLOWER MOVEMENT.............................................................................................................20
5.2. OLEODYNAMIC BLOWER MOVEMENT..........................................................................................................20
5.2.1. HYDRAULIC CONNECTION WITH THE TRACTOR .................................................................................21
5.2.2. ADJUSTEMENT OF THE OIL FLOW WITHOUT A VARIABLE DISPLACEMENT PUMP........................21
5.2.3. STARTING ..................................................................................................................................................21
5.2.4. OIL COOLING.............................................................................................................................................22
5.3. DISTRIBUTION..................................................................................................................................................22
5.4. UNCOUPLING THE SEEDER...........................................................................................................................22
6. MAINTENANCE .......................................................................................................................................................23
6.1. CHECKS AND CONTROLS...............................................................................................................................23
6.2. LUBRICATION...................................................................................................................................................23
6.2.1. TURBINE OVERGEAR LUBRICATION......................................................................................................24
6.2.2. WHEEL REDUCER LUBRICATION............................................................................................................24
6.2.3. GREASER LUBRICATION..........................................................................................................................24
6.3. REMOVING THE SEEDS FROM THE HOPPER..............................................................................................25
6.4. END OF SEASON OPERATIONS.....................................................................................................................25
7. ACCESSORIES........................................................................................................................................................26
7.1. ROW MARKING DISC (upon request for AS1 STANDARD, standard supply with AS1 PLUS).......................26
7.2. PRE-SPROUTING DISCS (available upon request for AS1 PLUS)................................................................26
7.3. HYDRAULIC SEEDING EXCLUSION (upon request with AS1 STANDARD) ..................................................27
7.4. DEPTH LIMITING WHEEL (upon request for AS1 Standard and AS1 Plus)...................................................27
7.5. HOPPER EXTENSION (upon request with AS1 Standard and AS1 Plus).......................................................27

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
GENERAL INFORMATION - 1
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
1. GENERAL INFORMATION
1.1. PURPOSE OF THE MANUAL
•This manual was created by the machine producer and is an integral part of the documentation that
accompanies the machine.
•The manual defines the purpose for which the machine was produced, it establishes correct machine application
and limits of use.
•The constant application of the indications given in this manual guarantees the safety of those who use the
machine, as well as working economy and longer machine duration.
•This manual has been divided into sections. To make it easier to find a specific topic, consult the initial index.
•The images that appear in this manual are given as an example. Even if substantially different from the machine
you possess, the safety and information are guaranteed.
1.2. DOCUMENTS SUPPLIED WITH THE MACHINE
The following documents should be supplied with the machine:
User and maintenance manual
Spare parts catalogue
EC Conformity Declaration
The machine may be supplied complete with different options/fittings. For the assembly and the use of those check
the specific manuals supplied with the documents of the machine
COD.
DESCRIPTION
Q00A00135
Owner’s Manual of the
plastic metering unit
D16555
Owner’s Manual of the
DOSAL metering unit
Q00A00119
Owner’s Manual of the
row
-
marking discs
Q00A00134
Owner’s Manual of the
seeding bar
Q00A00132
Owner’s Manual of the
fol
lowing harrow
D12338
Owner’s Manual of the
“Standard” Computer
D12339
Owner’s Manual of the
“Plus” Computer
D15686
Owner’s Manual of the
“Super Plus” Computer
1.3. GUARANTEE
When delivered, make sure that the machine and any accessories were not damaged during transport.
Any complaints should be presented in writing within 6 days from the date of delivery.
GUARANTEE FORFEITURE
The guarantee is rendered null and void immediately if:
•there is a manoeuvring error
•the instructions described in this manual are not followed
•original spare parts are not used
•any modification is made to the machine without having obtained authorisation from the manufacturer.

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
GENERAL INFORMATION - 2
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
1.4. MACHINE IDENTIFICATION
At the 3 points of connection to the tractor is placed the identification plate of the machine bearing the following data:
•Model of the machine
•Serial number
•Maximum weight of the machine
•Costruction year [es: 1305 = 13 (2013) + 05 (may)]
The specified weight refers to the machine provided with the
accessories.

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
TECHNICAL SPECIFICATIONS - 3
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
2. TECHNICAL SPECIFICATIONS
2.1. MACHINE DESCRIPTION
•The mod. AS1 seeder should only be used for working agricultural ground. If used in manners other than those described in
this manual, the machine can be damaged and become dangerous for the user.
•The mod. AS1 seeder can be used with equipment for working the ground in combination with a suitable assembly kit.
•The mod. AS1 seeder is suitable for sowing cereal: wheat, barley, rye, oats, rice; fine seeds and fodder: rape, clover, alfalfa;
large seeds: soy, peas.
•The seeds are deposited on the ground by coulter organs, cutter bars or discs, and are distributed continuously. The quantity
to be distributed is regulated by a special rotating doser, which moves by way of a wheel that adheres to the ground.
•The seeds are distributed and transported to the coulters by compressed air. The air is produced by a fan that is moved by
the tractor power takeoff, or hydraulically in the Vers Plus version.
•The disc or sprint boot coulter is mounted on a super-elastic support that gives excellent depth and pressure on the ground,
regulating the height of the seed bar.
The machine will operate well if used correctly and if the correct maintenance is carried out. It is therefore advisable to follow
what is indicated in this manual in order to prevent any inconvenience that could prejudice good machine operation and long
duration.
The Manufacturer denies all responsibility for accidents/injury/damage caused by negligence and the non-observation of the
regulations given in this manual.
The Manufacturer is, however, at your complete disposal to guarantee technical assistance and anything that may be necessary
for optimum performance and maximum return.
For the plan and the realization of the machine in object they have been examined and continuations the Norms of the directive
98/37CE which
UNI EN 14018 UNI EN 1553 UNI EN 982 ISO 11684 ISO 3757-2
Seed drills AS1 have been realized for the combination with rotary harrow type “ALPEGO” who guarantee the respect of norm EN
708
2.2. AS1 SEEDER COMPONENTS
ASeed hopper
BCoulters
CFan
DSeed bar fast connection
FRear seed covering harrow
GSowing wheel o radar
HRow marking discs
LHopper loading ladder
M Doser
NRear light

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
TECHNICAL SPECIFICATIONS - 4
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
2.3. TECHNICAL DATA TABLE
type
Working
width
cm.
Transport
width
cm.
Nr.
rows
Distance
between
rows
cm.
Hopper
capacity
litres
p.t.o.
revs.
n°**
Tractor oil
capacity
Litres
weight
Kg.*
AS1
-
300
AS1-350
AS1-400
300
350
400
300
350
400
24
28
32
12.5 1400 1000 -
610
660
710
AS1
-
300 Plus
AS1-350 Plus
AS1-400 Plus
300
350
400
300
350
400
24
28
32
12.5 1400 - 50
620
670
725
* weight without seed bar
2.4. SOUND LEVEL
If the tractor is equipped with a cabin, the sound level will depend on the soundproofing level of the cabin itself. If
the tractor does not have a cabin or is used with the windows open, the noise level emitted by the machine while
working and measured at a distance of 200 mm. from the rear window exceeds 85 dBa. It is therefore advisable to
use protective earmuffs as indicated in the regulations of different countries.

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
SAFETY REGULATIONS - 5
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
3. SAFETY REGULATIONS
3.1. USING THE MACHINE SAFELY
•Read the user and maintenance manual carefully before starting to use and carry out maintenance on the equipment.
•The manufacturer cannot be held responsible for any damage caused to people, animals or things caused by the non-
observance of the safety regulations.
•It is forbidden to use the machine for purposes other than those expressly
indicated in this manual.
•It is forbidden for people to drive the tractor if they do not have a current driving
licence, if they do not have the necessary experience, or if they are not in good
health.
•Examine the stickers on the machine carefully and respect the indications they give.
•While manoeuvring, do not allow people or animals to enter the operating range of the machine.
•Do not allow people, animals or things to approach the machine while it is working in order to avoid being hit by the clods and
stones that the machine ejects.
•It is forbidden to enter the area between the tractor and the machine to activate the external commands of the hydraulic lifter.
•Always remain seated in the driving position of the tractor, and only come down when the tractor power takeoff is disabled
and the handbrake has been activated.
•During work pauses deactivate the power takeoff,
switch off the motor, position the machine on the
ground and activate the tractor handbrake.
•Do not work without the protections.
•Do not allow the machine to operate loadless (i.e.
while it is out of the ground).
•Do not turn sharply if the machine is embedded in the ground, and never work in reverse.
•Always raise the machine when changing direction and reversing.
•During transport, or each time the machine has to be lifted, it is advisable to regulate the tractor lifting group in such a manner
as to keep the machine at a height of minimum 45 cm from the ground. Avoid using public roads if the machine is dirty with
earth, grass or other things that produce dirt and can cause traffic blockage. Do not allow the machine to fall violently to the
ground; instead lower it slowly to permit the gradual insertion of the blades into the earth.
•Not following the points mentioned below causes all the machine components to oscillate strongly, which compromises their
integrity.
•While transporting on roads with the machine raised, lock the command lever of the tractor hydraulic lifter.
•The machine and its accessories (if present) should be equipped with suitable signals and protections when on the road.
•Do not use the machine as a means of transporting people, animals or things.
•Do not work on earth or in places that can compromise machine stability.
•Only use the cardan shaft supplied by the manufacturer, which is equipped with the relative safeties against overloads.

OWNER'S MANUAL OF SEEDING
-
DRILL AS1
Old Cod.Q00A00136
New Cod. MANT2010/00634 R.2
SAFETY REGULATIONS - 6
Copyright ©2009 della Alpego spa® - All rights are reserved. Reprinting or unauthorized use of this manual is strictly forbidden without written permission by Alpego spa
•The cardan shaft protection should always be reliable. It should be checked periodically
and fixed using the chains to prevent it from rotating.
•Always disable the Power Takeoff when the cardan shaft is at an angle of more than 15°,
see figure.
•The seeder can transport chemical substances that are mixed with the seeds. Do not allow adults, children or pets to
approach the seeder.
•No-one should approach or try to open the seed tank when the seeder is working or ready to be used.
3.2. HYDRAULIC CONNECTIONS
•When connecting the hydraulic pipes to the tractor hydraulic system, make sure that the hydraulic systems of the machine
tool and the tractor are not under pressure.
•In cases of operational connections of a hydraulic type between the tractor and the machine tool, all plugs and sockets
should be marked with colours in order to exclude errors. Should an exchange occur, the danger of accidents arises.
•The hydraulic system is pressurised. To avoid the danger of accidents, suitable auxiliary instruments should be used when
searching for leaks.
•Never exceed the indicated pressure of the oleodynamic system.
3.3. CARRYING OUT MAINTENANCE SAFELY
•Do not allow unauthorised people to carry out maintenance or tamper with the machine in any manner.
•Maintenance and repairs should be carried out in suitably equipped workshops.
•Always use original accessories and spare parts to respect the manufacturer’s requirements. Not using original parts and
accessories renders the guarantee null and void and can cause function irregularities that prejudice machine safety.
•When carrying out any operation on the machine always disable the tractor power takeoff, insert the handbrake, remove the
ignition key and make sure that nobody boards the tractor.
3.4. CLOTHING
Always wear safety gear and clothes. Make sure no dangling parts are present as they may get caught in moving parts.
For the same reasons please always remove watches, rings, necklaces, wristbands etc. Long hair may be a danger as well,
please keep them tied.
If it is Always wear safety gear as required by your local authorities
(safety shoes, gloves, earplugs, masks, etc.)