AMALGAMATED INSTRUMENT 03002V User manual

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MODEL 03002V
WIND SENTRY
WITH VOLTAGE OUTPUTS
JULY 2001
MANUAL PN 03002V-90
ACN: 001 589 439
AMALGAMATED INSTRUMENT CO PTY LTD
Unit 5, 28 Leighton Place Hornsby Telephone:
NSW 2077 AUSTRALIA Facsimile:
[phone] e-mail: [email protected]
[phone] Internet: www.aicpl.com.au

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MODEL 03002V
WIND SENTRY
(WITH VOLTAGE OUTPUTS)
INCLUDES MODELS 03102V & 03302V
General
Power Requirement: 8 - 24 VDC (5 mA @ 12 VDC)
Operating Temperature: -50 to 50°C (-58 to 122°F)
INTRODUCTION
The Wind Sentry Anemometer and Vane measure horizontal
wind speed and wind direction. The small size, simplicity, and
corrosion resistant construction provide a professional quality
instrument at a modest cost. The cup wheel and vane shafts
use stainless steel precision instrument grade ball bearings
which are lubricated with a wide temperature range high
quality instrument oil. Standard bearings have light contacting
seals to exclude contamination and help retain lubricant for
longer service life.
Cup wheel rotation produces an AC sine wave voltage signal
with frequency proportional to wind speed. Internal circuitry
converts the raw signal to a linear voltage output.
Vane position is sensed by a 10K ohm precision conductive
plastic potentiometer. This signal is also converted to a voltage
output.
The sensor mounts on standard 1 inch pipe, outside diameter
34mm (1.34") and is supplied with a crossarm and junction box
for cable connections. Wind Sentry anemometers and
windvanes are available separately with similar mounting and
junction box.
INITIAL CHECKOUT
When the Wind Sentry is unpacked, check it carefully for any
signs of shipping damage.
Place the cup wheel on the anemometer shaft and secure it by
tightening the set screw on the side of the hub. The instrument
is aligned, balanced, and fully calibrated before shipment;
however, it should be checked both mechanically and electri-
cally before installation. The vane and cup wheel should easily
rotate 360° without friction. Check vane balance by holding the
instrument so the vane surface is horizontal. It should have
near-neutral torque without any particular tendency to rotate.
A slight imbalance will not degrade performance.
INSTALLATION
Proper placement of the instrument is very important. Eddies
from trees, buildings, or other structures can greatly influence
wind speed and direction observations. To get meaningful data
for most applications, locate the instrument well above or
upwind of such obstructions. As a general rule, the air flow
around a structure is disturbed to twice the height of the
structure upwind, six times the height downwind, and twice
theheightofthestructureaboveground.Forsomeapplications
it may not be practical or necessary to meet these require-
ments.
Grounding the Wind Sentry is vitally important. Without proper
grounding, static electrical charge can build up during certain
atmospheric conditions and discharge through the transduc-
ers. This discharge may cause erroneous signals or trans-
ducer failure. To direct the discharge away from the transduc-
ers, housings in which the transducers are mounted are made
with a special antistatic plastic. It is important that the mounting
post be connected to a good earth ground. There are two ways
WIND SPEED SPECIFICATION SUMMARY
Range 0 to 50 m/s (112 mph), gust survival
60m/s (134 mph)
Sensor 12 cm diameter cup wheel assembly,
40mm diameter hemispherical cups
Turning Factor 75 cm (2.46 ft)
Distance Constant 2.3 m (7.5 ft)
(63% recovery)
Threshold 1.1 m/s (2.5 mph)
Transducer Stationary coil, 1300 ohm nominal
resistance
Output Signal 0 to 1.00 VDC over specified wind
speed range
ModelNo.
Suffix Range
M 0 TO 50 M/S
P 0 to 100 MPH
N 0 to 100 KNOTS
K 0 TO 200 KILOMETERS/HOUR
WIND DIRECTION (AZIMUTH) SPECIFICATION SUMMARY
Range 360° mechanical, 352° electrical
(8° open)
Sensor Balanced vane, 16 cm turning radius.
DampingRatio 0.2
Delay Distance
(50% recovery) 0.5 m (1.6 ft)
Threshold 1.3 m/s (2.9 mph) at 10° displacement
1.9 m/s (4.2 mph) at 5° displacement
Transducer Precision conductive plastic
potentiometer, 10K ohm ±20%
resistance 1.0% linearity, life expect-
ancy 50 million revolutions Rated 1
watt at 40°C, 0 watts at 125°C
Output Signal 0 to 1.00 VDC for 0 to 360°

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this may be accomplished. First, the Wind Sentry may be
mounted on a metal pipe which is connected to earth ground.
Themounting pipeshould notbe paintedwheretheWindSentry
is mounted. Towers or masts set in concrete should be
connected to one or more grounding rods. If it is difficult to
ground the mounting post in this manner, the following method
should be used. Inside the junction box the screw labeled
EARTH GND is connected to the antistatic housings. This
terminal should be connected to an earth ground (Refer to
wiring diagram).
Vane alignment is most easily done with two people; one to
adjust the instrument position and the other to observe the
indicating device. When anemometer and vane are mounted on
the same cross arm (Model 03002), the azimuth potentiometer
has been aligned at the factory such that the mounting cross
arm should be oriented North-South with the vane on the North
end.
To install the Wind Sentry, follow these steps:
1. MOUNTWINDSENTRY
a) Place Wind Sentry on mounting post. Do Not tighten band
clamp yet.
2. CONNECTSENSORCABLE
a) Refer to wiring diagram located at back of manual.
3. ALIGN VANE
a) Connect sensor cable to indicator.
a) Choose a known wind direction reference point on the
horizon.
b) Sighting down vane centerline, point counterweight
at reference point on horizon.
c) While holding vane in position, slowly turn base until
indicator displays proper value.
d) Tighten mounting post band clamp.
CALIBRATION
The Wind Sentry is fully calibrated before shipment and should
require no adjustments. Recalibration may be necessary after
some maintenance operations. Periodic calibration checks are
desirable and may be necessary where the instrument is used
in programs which require auditing of sensor performance.
For wind direction calibration, the following method can yield
an accuracy of ±5° or better if carefully done. Begin by
connecting the instrument to a signal conditioning circuit which
indicates wind direction value. This may be an indicator which
displays wind direction values in angular degrees or simply a
voltmeter monitoring the output. Hold or mount the instrument
so the vane center of rotation is over the center of a sheet of
paper which has 30° or 45° crossmarkings. Position the
instrument so the mounting crossarm is oriented north-south
with the vane on the north and the anemometer on the south.
With the counterweight pointing directly at the anemometer the
wind direction signal should correspond to 180° or due south.
Looking from above, visually align the vane with each of the
crossmarkings and observe the indicator display. It should
correspond to vane position within 5°. If not, it may be neces-
sary to adjust the relative position of the vane skirt and shaft.
See step 3 in the MAINTENANCE section under potentiometer
replacement.
Itisimportantto notethatwhilethesensor mechanically rotates
through 360°, full scale wind direction signal from the signal
conditioningoccursat 352°. Thesignalconditioningelectronics
must be adjusted accordingly. For example, in a circuit where
0to1.00VDCrepresents0°to360°,theoutputmustbeadjusted
for 0.978 VDC when the instrument is at 352° full scale. (352°/
360° X 1.00 volts = 0.978 volts)
Wind speed calibration is determined by the cup wheel turning
factor and the output characteristics of the transducer. The
calibration formula relating cup wheel rpm to wind speed is
shown below. Standard accuracy is ±0.3 m/s (0.6 mph). For
greater accuracy, the sensor must be individually calibrated in
comparison with a wind speed standard. Contact the factory
or your supplier to schedule a NIST (National Institute of
Standards & Technology) traceable wind tunnel calibration in
our facility.
To calibrate wind system electronics using an actual signal
from the instrument, temporarily remove the cup wheel and
connect a Model 18801 Anemometer Drive to the cup wheel
shaft. Calculate wind speed by applying the appropriate cali-
brationformula tothemotorrpmandadjustthesignalcondition-
ing electronics for proper value. For example, with the cup
wheel shaft turning at 1800 rpm, adjust the indicator to display
22.7 meters per second. (0.01250 X 1800) + 0.2 = 22.7m/s.
CALIBRATIONFORMULAS
Model 03002V Wind Sentry
WIND SPEED vs CUP WHEEL RPM
03002VM m/s = (0.01250 x rpm) + 0.2
03002VN knots = (0.02427 x rpm) + 0.4
03002VP mph = (0.02795 x rpm) + 0.4
03002VK km/hr = (0.04499 x rpm) + 0.7
WIND SPEED vs 0-1 VDC OUTPUT
03002VM m/s = mV x 0.05
03002VN knots = mV x 0.10
03002VP mph = mV x 0.10
03002VK km/hr = mV x 0.20
WIND DIRECTION vs 0-1 VDC OUTPUT
DEGREES = mV x 0.36
MAINTENANCE
Given proper care, the Wind Sentry should provide years of
service. Because of its durable, corrosion resistant construc-
tion, the instrument requires little maintenance. The only com-
ponents likely to require replacement due to normal wear are
the precision ball bearings and the wind direction potentiom-
eter. Replacement of these components should only be per-
formed by a qualified instrument technician. If service facilities
are not available, return the instrument to the factory. Refer to
the accompanying drawings to become familiar with part
names and locations. Maximum torque on all set screws is 80
oz-in.
POTENTIOMETERREPLACEMENT
The potentiometer has a life expectancy of fifty million revolu-
tions. As it becomes worn, the element may produce noisy
signals or become nonlinear. When the signal noise or non-
linearity become unacceptable, replace the potentiometer as
follows:
1. REMOVE POTENTIOMETER
a) Remove three screws which secure upper and lower
sections of main housing.
b) Carefully remove upper housing exposing wiring
connections to circuit board.

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c) Unsolder potentiometer wires from circuit board.
Note color coding.
d) Using a knife blade or similar instrument, loosen
potentiometer assembly from upper housing and
slide it out.
2. INSTALL NEW POTENTIOMETER
a) Slide new potentiometer cell into upper housing. Be sure
to engage cell key into housing notch.
b) Solder potentiometer wires to circuit board. Observe
color code.
c) Join two sections of main housing. Secure with screws
removed in step 1a.
3. ALIGN VANE
a) Connect excitation voltage and signal conditioning
electronics to instrument according to wiring diagram.
b) Loosen set screw in side of vane hub.
c) Position instrument so crossarm is oriented north-south
with vane on north side. Orient vane to a known angular
reference. (See CALIBRATION section.)
d) While holding vane in reference position, slowly turn
vane skirtuntilsignalconditioningsystemindicatesproper
value.
e) Tighten set screw on side of vane hub. Do not exceed
80 oz-in torque.
ANEMOMETERFLANGEBEARINGREPLACEMENT
If anemometer bearings become noisy or wind speed threshold
increases above an acceptable level, replace the bearings.
Check bearing condition by hanging an ordinary paper clip (0.5
gm) on the outside edge of one cup while the instrument is held
in a horizontal position. The cup should rotate downward.
Failure to rotate due to the weight of the paper clip indicates
anemometer bearings need replacement. Repeat this test at
different positions to check full bearing rotation. Replace
bearings as follows:
1. REMOVEBEARINGS
a) Loosen set screw on side of cup wheel hub. Remove cup
wheel.
b) Remove three screws which hold two sections of main
housing.
c) Carefully separate upper and lower housing. Remove coil
transducer assembly from upper housing. Do not
disconnect from circuit board.
d) Loosen screw and remove ring magnet on end of shaft
inside upper housing.
e) Slide shaft and skirt assembly out of both upper and lower
bearings.
f) Using knife blade under bearing flange, carefully remove
upper bearing.
g) Using a pencil, gently push out lower bearing from above.
2. INSTALLNEWBEARINGS
a) Insert new upper bearing. Use care not to apply exces-
sive pressure.
b) Slide cup wheel shaft through upper bearing.
c) Slide lower bearing on shaft inside upper housing.
d) Using ring magnet assembly, push lower bearing into
its seat in upper housing.
e) Secure ring magnet to shaft using screw removed
in step 1d. Use a small amount of sealant on screw to
prevent it from loosening.
f) Join two housing sections. Secure using three screws
removed in step 1b.
g) Place cup wheel on shaft. Tighten set screw on side
of hub. Do not exceed 80 oz-in torque.
VANEFLANGEBEARING REPLACEMENT
If vane bearings become noisy or if wind direction threshold
increases above an acceptable level, replace the bearings.
Check bearing condition by adding two ordinary paper clips
(0.5 gm each) to the back edge of the vane fin while the
instrument and vane are held in a horizontal position. Gently
release the vane. It should rotate downward. Failure to do so
indicates the bearings need replacement. Repeat this test at
various positions to check full bearing rotation.
Since this procedure is similar to anemometer bearing replace-
ment, only the major steps are shown here:
1. REMOVE BEARINGS (Remove coupling disc - same as ring
magnet)
2. INSTALLNEWBEARINGS
3. ALIGN VANE (See CALIBRATION section)
WARRANTY
This product is warranted to be free of defects in materials
and construction for a period of 12 months from date of initial
purchase. Liability is limited to repair or replacement of defec-
tive item. A copy of the warranty policy may be obtained from
R. M. Young Company.
CE COMPLIANCE
This product has been tested and shown to comply with Eu-
ropean CE requirements for the EMC Directive. Please note
that shielded cable must be used.
Declaration of Conformity
Application of Council Directives:
89/336/EEC
Standards to which Conformity is Declared:
EN 50082-1 (IEC 801-2, 3, 4)
Manufacturer's Name and Address:
R. M. Young Company
Traverse City, MI, 49686, USA
Importer's Name and Address:
See Shipper or Invoice
Type of Equipment:
Meteorological Instruments
Model Number / Year of Manufacture:
03002V/1996
03102V/1996
03302V/1996
I, the undersigned, hereby declare that the equipment
specified conforms to the above Directives and Stan-
dards.
Date / Place:
Traverse City, Michigan, USA February 19, 1996
David Poinsett
R & D Manager, R. M. Young Company