
19
Installation
12.4 Complete the Conversion
• Reinstall the burner, brick liners or rebox liner, logs or glass media, embers, and door*
• Turn on the gas and electrical supplies
• Turn on the replace so the burner is on
• Check for leaks at all connections
Test inlet and outlet pressure (See Section 11.0). Visually check pilot ame. Flame should envelope top of the ame sensor and
extend forward onto the burner. To adjust pilot turn the pilot adjustment screw on the control valve clockwise to decrease or counter
clockwise to increase pilot ame. Clock the rating as shown in Section 11.1. Adjust the primary air according to specications in this
manual or as found on the rating plate.
• Turn replace o
• Ax gas type label to the rating plate label (See Section 6.1 for rating plate location)
• Complete the conversion label and ax to valve assembly plate
• Reinstall the barrier screen and surround*
*See relevant sections in this manual.
12.3 Convert the Gas Valve
WARNING: Installation of this conversion kit must only be undertaken by a
qualied and certied gas appliance installer.
Verify that the following items are present in the package:
• Pressure regulator assembly (E)
• Two (2) screws (F)
• Identication label (G)
• Installation instructions (this document)
1. Shut o the gas supply to the valve and shut down the electric supply.
2. See Figure 12.3.01. Using a Torx T20, or slotted screwdriver, remove
and discard the two (2) pressure regulator mounting screws (A), pressure
regulator tower (B), and the spring and diaphragm assembly (C), (If
applicable).
3. Ensure the rubber gasket (D), which is pretted as part of assembly (E),
is properly positioned, see Figure 12.3.02, otherwise t the gasket as
shown Figure 12.3.02.
4. Install the new STEPPER MOTOR pressure regulator assembly, as
shown in Figure 12.3.03 and Figure 12.3.04. Use the supplied screws
(F), M4 x 0.7 threaded, length of thread L=( 16 mm + 0 - 0.5 mm ), steel
material, resistance class 8.8 (see Figure 12.3.05).
5. Manually thread the two conversion kit mounting screws into the valve
body. Use a standard screwdriver or T20 Torx bit and tighten to the
screws with a xing torque of 25lb-in ± 5%.
IN THE EVENT THAT THE THREADS OF THE VALVE ARE STRIPPED
OR DAMAGED, REPLACE THE VALVE.
6. Install the enclosed identication label (G) to the valve body where it can
be easily seen.
7. Make STEPPER MOTOR and valve electrical connections, apply gas to
system and relight appliance according to manufacturers instructions.
8. With the main burner "ON", test the new pressure regulator assembly for
leaks using a soap solution.
9. Relight the main burner and verify proper burner ignition and operation.
WARNING: Installation should be carried out in a clean environment.
WARNING: This modulating conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE
MANUFACTURER.
WARNING: Correct operation of the system cannot be guaranteed if the conversion kit or valve has been dropped or has
sustained a strong impact.
INSTALLER NOTICE: These instructions must be left with appliance.
Figure 12.3.01:Figure 12.3.05:
Figure 12.3.03:
Figure 12.3.02:
Figure 12.3.04: