American Dryer Corp. Aquatex AD-76 User manual

AD-76 Aquatex
Parts Manual
1995 thru 1999
AmericanDryerCorporation
88Currant Road
FallRiver,MA02720-4781
Telephone: [phone] / Fax: [phone]
e-mail:[e-mail]
ADCPartNo.450197
060899/DX/cms

Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this
product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY properly licensed technicians should service this equipment.
OBSERVEALLSAFETYPRECAUTIONSdisplayedonthe equipmentorspecified intheinstallation/operator's
manual included with the dryer.
WARNING: UNDER NO CIRCUMSTANCES should the door switch or the heat circuit devices
ever be disabled.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the
righttomake changes from time totime,withoutnotice or obligation, in prices,specifications,colors,and material,
and to change or discontinue models.
Important
Foryourconvenience,logthefollowinginformation:
Replacement parts can be obtained from your distributor or the ADC factory. When ordering replacement parts
from the factory, you can FAX your order to ADC at [phone] or telephone your orders directly to the
ADC Parts Department at [phone]. Please specify the dryer model number and serial number in
addition to the description and part number, so that your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a
composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
DATE OF PURCHASE MODEL NO.
DISTRIBUTORS NAME
Serial Number(s)
“IMPORTANTNOTETOPURCHASER”
Informationmustbeobtained fromyourlocalgassupplierontheinstructions
tobefollowedif the user smellsgas. Theseinstructionsmustbe posted ina
prominentlocationnearthedryer.
AD-76 Aquatex

Table of Contents
DROP LINT DOOR ASSEMBLY .............................................................................................. 2
HIGH SECURITY CONTROL DOORASSEMBLY .......................................................................... 3
MICROPROCESSOR CONTROL PANELASSEMBLY ...................................................................... 4
FRONT PANELASSEMBLY ................................................................................................... 5
MAIN DOOR SWITCH HOUSING ........................................................................................... 6
MAIN DOOR ASSEMBLY ...................................................................................................... 7
LINT TRAP ASSEMBLY........................................................................................................ 8
BASKET (TUMBLER)/SUPPORT ASSEMBLY.............................................................................. 9
TUMBLER BEARINGASSEMBLY........................................................................................... 10
IDLER BEARING ASSEMBLY ................................................................................................ 11
TOTALLY ENCLOSED,FAN-COOLED MOTOR MOUNT ASEMBLY ........................................ 12, 13
TUMBLER HI-LIMIT SENSOR BRACKET ............................................................................... 14
HUMIDITY TRANSMITTER ASSEMBLY .................................................................................. 15
ELECTRIC OVENASSEMBLY ......................................................................................... 16, 17
SAIL SWITCH/HIGH LIMIT ASSEMBLIES .............................................................................. 18
BURNER BOX/GAS & L.P................................................................................................ 19
REAR ELECTRIC PANEL ASSEMBLY 115VGAS ................................................................... 20
REAR ELECTRIC PANELASSEMBLY 208-240V GAS ............................................................ 21
REAR ELECTRIC PANELASSEMBLY 208-240VELECTRIC ...................................................... 22
REAR ELECTRIC PANELASSEMBLY 416VELECTRIC ............................................................. 23
DISCONNECT PANEL ASSEMBLY 115VGAS ........................................................................ 24
DISCONNECT PANEL ASSEMBLY 208-240VGAS ................................................................. 25
DISCONNECT PANEL COVER GAS ....................................................................................... 26
MAIN ELECTRICAL DISCONNECT/AIR FILTERASSEMBLY ELECTRIC .......................................... 27
REAR VIEW ELECTRIC ...................................................................................................... 28
REAR VEIW GAS ............................................................................................................ 29
REAR & TOP PANEL ASSEMBLY GAS ................................................................................ 30
REAR &TOP PANEL ASSEMBLY ELECTRIC ......................................................................... 31
ELECTRIC OVEN COMPONENT APPLICATION CHART .............................................................. 32
ADDITIONAL PARTSAVAILABLE ......................................................................................... 33

2
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus.No. Part No. Qty. Description
1 800150 1 KnobLatchKitAssembly(includesillus.nos.1and2)
160200 1 KnobLatch ONLYwith 2Screws(without cam)
160003 1 DummyLockONLY
2 160008 1 LockCam for AD-100and Dummy Lock
160009 1 Knob LatchAdjustable Cam ONLY
150425 1 #12-24 x 3/8" Round Head MachineScrew ONLY
(screwforKnob Latch AdjustableCam)
3 157000 1 DropLintDoorSpring
4 881318 1 AD-76AQInsulatedDropLintDoor Assembly
(includesillus.nos. 4through8)
881317 1 AD-76AQStainlessSteelInsulatedDropLintDoor Assembly
(includesillus.nos. 4through8)
5 150201 6 # 10-32x 1/3"Phillips PanHead TEK Screw
6 117604 7 NeopreneSpongeTape (sold by the foot)
7 117603 3 SpongeTape/ Gasket (sold by the foot)
formodels mfd.as of February 8, 1995
102307 3 Trim Bumper Gasket (soldbythefoot)
formodels mfd. prior to February8, 1995
8 180212 1 MidTrim/KickPlate - Gray (38-1/4"length)
9 150419 2 # 6 x 1/2" Tamper ProofTEK Screw
10 108120 1 ChainforDropLintDoor(10-1/2"length)
— 150418 1 Tamper ProofScrewHand Driver
*Specifycolorwhenordering.
DropLintDoorAssembly

3
Telephone: [phone] Fax: [phone]
Illus.No. Part No. Qty. Description
1 160017 1 SpecialDummyLockOnly
160104 1 Lock Cam ONLY
2 160016 1 Lock Cam ONLY
3 881053 1 ADCLogowithTape
4 881315* 1 AD-76AQControlDoor Assembly
(includesillus.nos. 4through7)
881316* 1 AD-76AQStainlessSteelControlDoor Assembly
(includesillus.nos. 4through7)
5 180202 1 AD-76AQTopTrimStrip(Gray)withLockHole (38-1/4" length)
6 117603 3 SpongeTape/ Gasket (sold by the foot)
7 150201 6 #10-32x1/4"Phillips Round HeadMachine Screw
8 150415 4 #10-32x1/2"PhillipsRound Head CrimptiteScrew
9 102600 1 Control DoorRod SupportCatch
10 102600 1 ControlRodRetainerClip
11 102502 1 Control Door Support Rod
12 122641 1 15Pin MicroprocessorConnector
13 122706 ** Sockets
14 153000 2 #10 x1/2" HexHead Machine Screw
15 319754 1 Bracket
16 152001 1 8-32 Hex Nut
17 153018 1 #8 InternalStarWasher
18 121488 1 3/8"RubberCushionedClamp
19 136989 1 HumiditySensorAssembly
*Specifycolorwhenordering.
**As required
HighSecurityControlDoorAssembly

4
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty. Description
1 112535 1 OPL English Keyboard Label Assembly
2 801255 1 Phase 5 Microprocessor Control Panel Only
881319 1 Aquatex Microprocessor Control PanelAssembly Complete
(includes illus. nos. 1 through 6)
3 137108 1 Aquatex Microprocessor Board
4 153010 2 # 6 Star Washer
5 150005 2 # 6-32 x 1/4" Phillips Round Head Machine Screw
6 150415 1 # 10-16 x 1/2" Phillips Round Head Crimptite Screw
MicroprocessorControlPanelAssembly

5
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty. Description
1 881326* 1 Left Hand Front Panel (includes illus. nos. 1 through 3, 5)
881327* 1 Stainless Steel Left Hand Front Panel (includes illus. nos. 1, 2, 3, 5)
2 154215 2 5/32" Pop Rivet
3 170330 1 Friction Door Latch
4 150415 8 #10-16 x 1/2" Phillips Round Head Crimptite Screw
5 121405 1 Rubber Grommet
6 122351 1 Large E-Stop Twist & Lock Operator
7 122419 1 "Emergency Stop" Label
8 132395 1 N.C. Contact Block w/Base
* Specify color when ordering.
FrontPanelAssembly

6
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty. Description
1 152013 2 # 6-32 Hex Nut
2 153008 2 # 6 Lock Washer
3 137005 1 Single Pole Door Switch
4 121028 2 Insulated Female Terminal
5 154281 2 3/8" Standard Nylon Spacers
6 800448 1 12 1/2" Stainless Steel Main Door HingeAssembly
(includes illus. nos. 6 and 7)
7 153565 2 # 6-32 x 1" Self Clinching Stud
8 313218 1 Main Door Switch Housing
9 150201 2 # 10-32 x 1/4" Phillips Pan Head Screw
10 121405 1 Rubber Grommet
MainDoorSwitchHousing

7
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty. Description
1 800285 1 Gray Main DoorAssembly Complete
(includes illus. nos. 1,5,6 and 7)
2 800448 1 12 1/2" Stainless Steel Main Door HingeAssembly
3 150410 4 # 10-24 X 3/8" Phillips Pan Head Taptite Screw
4 152014 4 1/4-20 Free Spin Wash Nut
5 102353 1 69 1/2" Main Door Gasket
6 102210 1 20 7/16" Door Glass
170730 1 GlassAdhesive for Lightweight (plastic) Main DoorAssembly
(10.3 oz cartridge)
7 150431 1 Main Door Latch Screw (#10 x 7/16" Dome Hex Head Screw)
Main DoorAssembly

8
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus.No. Part No. Qty. Description
1 800420 1 AD-76AQ LintTrapAssembly Complete
(includesillus.nos.1,3,4and5)
800421 1 AD-76AQ LintTrapOnly
2 154200 7 5/32"PopRivet
3 304101 1 LintScreenHolder
4 150300 2 # 10 x 1/2" HexWasher TEK Screw
5 800506 1 LintScreen
6 150419 2 # 6 x 1/2" TamperproofTEK Screw
7 108120 1 ChainforDropLintDoor(10-1/2"length)
— 150418 1 Tamperproof ScrewHandDriver
LintTrapAssembly

9
Telephone: [phone] Fax: [phone]
Basket(Tumbler)/SupportAssembly
Illus.No. Part No. Qty. Description
1 800708 1 AD-76AQBasket(Tumbler)ONLYwithout Felt Collar
800857 1 AD-76AQStainlessSteel Basket (Tumbler)ONLY
withoutFeltCollar
800816* 1 AD-76AQ(1-3/4") Basket(Tumbler)and Support
AssemblyComplete(includesillus. nos.1through10)
800873* 1 AD-76AQStainless Steel (1-3/4") Basket
(Tumbler)andSupportAssemblyComplete
(includesillus.nos.1 through10)
2 150415 40 #10-16x1/2"PhillipsRound Head CrimptiteScrew
3 301308 4 AD-76AQBasket(Tumbler)Rib ONLY
4 301408 4 AD-76AQStainlessSteelBasket(Tumbler)RibONLY
150500 1 # 5/16-18 x 3/4" Socket Button Head Screw
5 100905 4 # 3/8-16 x 37"Tie Rod
6 153004 4 3/8"FlatWasher
7 800613 1 AD-76AQ(1-3/4'") Basket (Tumbler)
SupportONLY
8 152005 4 3/8"HexNut
9 153005 4 3/8" LockWasher
10 153004 4 3/8"FlatWasher
11 116000 1 FeltCollar ONLY
— 401010 1 #847AdhesiveforFeltCollar

10
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus. No. Part No. Qty. Description
1 880220 1 1-3/4" Flange Bearing
2 153025 4 9/16" Lock Washer
3 152050 4 #9/16-12 Hex Nut
4 150508 2 #3/8-16 x 3/4" Hex Head Machine Bolt
5 153005 2 3/8" Lock Washer
6 152005 2 #3/8-16 Hex Nut
7 150600 2 #3/8-16 x 1-1/2" Hex Head Machine Bolt
8 153004 * 3/8" Flat Washer
9 153005 2 3/8" Lock Washer
10 152005 2 #3/8-16 Hex Nut
11 150501 4 #5/16-18 x 3/4" Hex Head Machine Bolt
12 153002 4 5/16" Lock Washer
13 153001 4 5/16" Flat Washer
14 150621 2 #5/16-18 x 1-1/2" Hex Head Machine Bolt
15 152004 2 #5/16-18 Hex Nut
16 801101 1 1-3/8" Bearing Box Assembly Complete (includes illus. nos. 4 through 20)
801103 1 1-3/8" Bearing Box and Support ONLY
(includes illus. nos. 4 through 6, 16 and 17)
801105 1 1-3/8" Bearing Box ONLY
17 801104 1 Pillow Block Bearing Support ONLY
18 880202 1 1-3/8" Pillow Block Bearing ONLY
19 152004 2 #5/16-18 Hex Nut
20 150610 2 #5/16-18 x 1-1/2" Allen Set Screw
21 101100 1 18"Pulley
22 154301 2 #5/16-18 x 5/16" Allen Set Screw
23 100713 1 1/4" x 1/4" x 7/8" Key
24 100106 1 5L 690 "V" Belt (to idler assembly)
TumblerBearingAssembly

11
Telephone: [phone] Fax: [phone]
Illus.No. Part No. Qty. Description
1 100106 1 5L690"V"Belt(idlerto basket [tumbler])
2 101140 1 14"x3"CompoundPulley
3 100117 1 4L620"V" Belt (idlertomotor)
4 154301 2 #5/16-18 x5/16" AllenSet Screw
5 100705 1 3/16'" x3/16" x1-3/8" Key
6 301850 1 5/8"x3/4"IdlerShaft
7 150529 3 #1/4-20 x2 -1/4" Carriage Bolt
8 100214 2 5/8"FlangeBearing
9 153007 3 1/4" LockWasher
10 152002 3 #1/4-20 Hex Nut
11 801007 1 IdlerBearingAssemblyComplete
(includesillus.nos. 5through7)
12 150617 2 #3/8-16 x1" Hex Head Machine Bolt
13 153005 2 3/8" LockWasher
14 153004 2 3/8"FlatWasher
15 801009 1 IdlerSquareWasher
16 152004 1 #5/16-18 Hex Nut
17 150509 1 #5-16-18 x3" HexHead MachineBolt
IdlerBearingAssembly

12
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
TotallyEnclosed,Fan-Cooled Motor MountAssembly

13
Telephone: [phone] Fax: [phone]
Illus.No. Part No. Qty. Description
1 100117 1 4L620"V" Belt (to idler assembly)
2 100701 1 3/16" x3/16" x 1" Key
3 101133 1 5/8" x 2-1/4"Motor Pulley(60 Hz ONLY)
101130 1 5/8"x2-1/2" Motor Pulley(50 Hz ONLY)
4 150501 4 5/16-18x 3/4" HexHead Machine Bolt
5 153002 4 5/16" LockWasher
6 153001 4 5/16"FlatWasher
7 100073 1 1 HP115/208/230V /1Ø/ 60HzT.E.F.C. Motor
withPlug(56ZFrame)
8 122701 8 SocketTerminal
122801 1 Pin/SocketExtractionTool
9 137030 1 8-PinFemaleHousingConnector
10 152004 4 #5/16-18 Hex Nut
11 153002 4 5/16" LockWasher
12 153001 4 5/16"FlatWasher
13 117604 4 NeopreneSpongeTape (sold by the foot)
14 154000 4 #5/16-18TinnermanNut
15 800919 1 AD-75AQ Motor Mount ONLY(56Z Frame)
803992* 1 1HP115/230V60HZ1ØT.E.F.C.Motor MountAssembly w/Plug
Complete(includesillus.nos.2through7 and 13 through 20)
803953 1 3/4 HP230V 50Hz 1Ø T.E.F.C. Motor Mount
AssemblyComplete(includesillus.nos.2through6and13through22)
803955* 1 1 HP230/380/460V 60Hz 3Ø T.E.F.C. Motor
MountAssemblyComplete
(includesillus.nos.2through7and13through 20)
803958* 1 1 HP230/380/460V 50HZ 3Ø T.E.F.C. Motor
MountAssemblyComplete
(includesillus.nos.2through7and13through 20)
16 153051 1 3/4"FlatWasher
17 100603 1 16"Impellorwith3/4"Bore
18 100714 1 3/16" x3/16" x1-7/8" Key
19 153050 2 1/8"FlatWasher
20 152006 2 #1/2-12 LeftHand JamNut
21 120200 1 3/8"90° Connector
22 100075* 1 1 HP230/460/220/380V 50/60Hz 3ØT.E.F.C. Motor
100076* 1 3/4 HP240V 1ØT.E.F.C. Motor 56Z Frame (50Hz ONLY)
*Specifyvoltagewhenordering.
Totally Enclosed, Fan-Cooled MotorMountAssembly

14
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus.No. Part No. Qty. Description
1 305007 1 UniversalSensorBracket
2 130301 1 L225Hi-LimitThermostat ManualReset
3 153010 2 #6 StarWasher
4 152000 2 #6-32 Hex Nut
5 881354 2 AquatexMicroprocessor Sensor BracketHarness
6 150005 2 #6-32X1/4" Phillips Round HeadMachineScrew
TumblerHi-LimitSensorBracket

15
Telephone: [phone] Fax: [phone]
Illus.No. Part No. Qty. Description
1 851155 1 HumidityControllerMountingBracket
2 319741 1 HumidityBracketCover
3 151001 1 #8-32 Pal Nut
4 136989 2 HumiditySensorBoardwithFilter
5 150020 4 #4-40 Screw
6 153032 4 #4NylonWasher
7 121401 2 RubberGrommet
8 117602 A/R 1/4T Neoprene Sponge Tape
9 117603 A/R 1/8T Noise SupressorTape
HumidityTransmitterAssembly

16
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
ElectricOvenAssembly

17
Telephone: [phone] Fax: [phone]
ElectricOvenAssembly
Illus.No. Part No. Qty. Description
1 851151 1 AquatexOvenBox ONLY
830210 1 ElectricOvenAssemblyComplete(416V)
2 120013 – HeatingElement
3 150300 2 #10 x 1/2" HexWasher TEK Screw
4 802800 1 SailSwitchBox with BracketandCover ONLY
802801 1 SailSwitchAssemblyComplete
(includesillus.nos.4 through12)
5 154004 1 Twin SpeedNut
6 150415 2 #10-16x1/2"Phillips Round Head CrimptiteScrew
7 802799 1 SailSwitch Box Coverand Bracket ONLY
8 122200 1 SailSwitchONLY
9 150303 2 #4 x3/4" PanHead MachineScrew
10 105500 1 SailSwitchActuatorRod
11 319202 1 SailSwitchDamper(flat)
12 154002 1 1/8"Pushon Fastener
13 150300 2 #10 x 1/2" HexWasher TEK Screw
14 803100 1 ElectricOvenFront Cover ONLY
15 130400 1 L-290HiLimitThermostat
16 150300 2 #10 x 1/2" HexWasher TEK Screw
17 152008 – #10-32 HexNut (4 per element)
18 153009 – #10 Star Washer
19 121010 – TerminalLug
20 121011 13' Bus Bar (soldby the foot)
21 152008 – #10-32 Hex Nut
22 120080 – ExternalCeramicInsulator(2perelement)
23 120081 – InternalCeramicInsulator(2perelement)
24 829016 1 AquatexTemperature SensorAssembly
25 150300 1 #10 x 1/2 HexWasher Head TEK Screw
*Referto Electric OvenComponentApplication Chart onpage32.

18
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Illus.No. Part No. Qty. Description
1 154004 1 Twin SpeedNut
2 150415 2 #10-16x1/2"Phillips Round Head CrimptiteScrew
3 802799 1 SailSwitch Box Coverand Bracket ONLY
4 150303 2 #4 x3/4" PanHead MachineScrew
5 122200 1 SailSwitchONLY
6 105500 1 SailSwitchActuatorRod
7 319202 1 SailSwitchDamper(flat)
8 154002 1 1/8"Push-OnFastener
9 802800 1 SailSwitchBox with CoverandBracket ONLY
802801 1 SailSwitchAssemblyComplete
(includesillus.nos. 1through8)
10 824534 1 ADG50/75AquatexSailSwitch Harness (GasONLY)
11 143000 1 3/4"to1/2"ReducingCoupling
12 142809 1 1/2" x29-1/8" Pipe
13 318700 2 PipeBracket
14 150415 2 #10-16x1/2"Phillips Round Head CrimptiteScrew
15 150415 2 #10-16x1/2"Phillips Round Head CrimptiteScrew
16 824533 1 Hi-LimitHarness
17 319704 1 Hi-limitMountingBracket
18 150001 2 #6-32 x1/2" RoundHead Machine Screw
19 130401 1 L-330HiLimitThermostat
20 151000 2 #6-32 Pal Nut
SailSwitch/HighLimitAssemblies