American Dryer Corp. AD-120ES II User manual

AmericanDryerCorporation
88CurrantRoad
Fall River, MA 02720-4781
Telephone: [phone] / Fax: [phone]
e-mail: [e-mail]
www.amdry.com
AD-120ES Parts Manual
24 VAC Phase 5
1995-2001
120195
072997WL/tf ADCPartNo.450160

Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
ONLY qualified technicians should service this equipment.
OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models.
Important
For your convenience, log the following information:
DATEOFPURCHASE ___________________________ MODELNO. __________________________________________
RESELLER’SNAME ______________________________________________________________________________________
Serial Number(s) ________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory,
you can FAX your order to ADC at [phone] or telephone your order directly to theADC Parts Department at (508)
678-9000. Please specify the dryer model number andserialnumberin addition to thedescription andpartnumber, so that
your order is processed accurately and promptly.
The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of
the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering.
“IMPORTANTNOTETOPURCHASER”
Informationmust beobtainedfromyour localgas supplieronthe instructions
to be followed if the user smells gas. These instructionsmust be postedin a
prominentlocationnear thedryer.
AD-120ES
FORYOURSAFETY
Do not store or use gasoline or
otherflammablevaporsand
liquidsinthe vicinityofthis or
any other appliance.
POUR VOTRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareiloude toutautreappareil.

ControlDoorAssembly...................................................................................................................... 3
ControlDoor Assembly(SprinklerOption) .......................................................................................... 4
MicroprocessorControlPanelAssembly ............................................................................................. 5
MicroprocessorControlBoxAssembly ........................................................................................... 6, 7
DualTimerControlPanelAssembly ................................................................................................ 8, 9
DualTimerControlBoxAssembly ...............................................................................................10, 11
FrontPanel/MainDoorAssemblies
For Models Mfd. as ofAugust 31, 2000.................................................................................. 12, 13
FrontPanel/MainDoorAssemblies
For Models Mfd. prior toAugust 31, 2000.............................................................................. 14, 15
MainDoorSwitchAssembly
For Models Mfd. as ofAugust 31, 2000........................................................................................ 16
MainDoorSwitchAssembly
For Models Mfd. prior toAugust 31, 2000.................................................................................... 17
LintDrawer/LintDrawerSwitchBoxAssemblies
For Models Mfd. as ofAugust 30, 1999........................................................................................ 18
LintDrawer/LintDrawerSwitchBoxAssemblies
For Models Mfd. Between December 1, 1994 andAugust 30, 1999 ............................................... 19
LintDoorAssembly ......................................................................................................................... 20
MicroprocessorController (Computer)Temperature SensorBracketAssembly ................................... 21
DualTimerTemperatureSensorBracketAssembly....................................................................... 22, 23
Basket(Tumbler)/SupportAssemblies ......................................................................................... 24, 25
Basket(Tumbler)BearingMountAssembly ................................................................................. 26, 27
IdlerBearingMountAssembly .................................................................................................... 28, 29
Basket(Tumbler)DriveMotorMountAssembly .......................................................................... 30, 31
BlowerMotorMountAssembly
For Models Mfd. as of July 17, 2000 ............................................................................................ 32
Impellor/FanAssembly
For Models Mfd. prior to November 6, 2000 ................................................................................ 33
BlowerMotorMountAssembly
For Gas Models Mfd. prior to November 6, 2000 ................................................................... 34, 35
BlowerMotorMountAssembly
For Electric Models Mfd. prior to November 6, 2000 .............................................................. 36, 37
BlowerMotorMountAssembly
For Steam Models Mfd. prior to November 6, 2000 ................................................................ 38, 39
DirectSparkIgnition(DSI)BurnerAssembly
For Gas Models Only ............................................................................................................ 40, 41
Table of Contents

Direct Spark Ignition (DSI) Module Assembly
For Gas Models Mfd. as of April 1, 2000...................................................................................... 42
DirectSparkIgnition(DSI)ModuleAssembly
For Gas Models Mfd. prior toApril 1, 2000 .................................................................................. 43
ElectricOvenAssembly
ForElectricModels Only ....................................................................................................... 44, 45
ElectricOven RelayBoxAssembly
208-240 VAC 3ø 50/60 Hz ......................................................................................................... 46
ElectricOven RelayBoxAssembly
380-416/480 VAC 3ø 50/60 Hz................................................................................................... 47
SailSwitchAssembly ....................................................................................................................... 48
SteamDamperAssembly
For Steam Models Only ............................................................................................................... 49
MicroprocessorReversingContactorMountingPanelAssembly.......................................................... 50
DualTimerReversingContactorMountingPanel Assembly ................................................................. 51
ExtendedBack Guard Assembly ....................................................................................................... 52
StepDownTransformerApplicationListing ....................................................................................... 53
ElectricOvenComponentApplicationListing
For Electric Models Only ............................................................................................................. 54
ElectricOvenPower Distribution
72 kW 208-240 VAC 3ø 50/60 Hz............................................................................................... 55
ElectricOvenPower Distribution
72 kW 380-416/480 VAC 3ø 50/60 Hz........................................................................................ 56
ElectricOvenPower Distribution
80 kW 208-240 VAC 3ø 50/60 Hz............................................................................................... 57
ElectricOvenPower Distribution
80 kW 380-416/480 VAC 3ø 50/60 Hz........................................................................................ 58
ElectricOvenWiring
72/80 kW 208-240 VAC 3ø 50/60 Hz.......................................................................................... 59
ElectricOvenWiring
72/80 kW 380-416/480 VAC 3ø 50/60 Hz................................................................................... 60
SprinklerPneumaticAssembly .......................................................................................................... 61
SprinklerPanelAssembly ........................................................................................................... 62, 63
SprinklerPipeAssembly............................................................................................................. 64, 65
RelayPanel (SprinklerOption) ................................................................................................... 66, 67
Temperature Sensor Assembly for Sprinkler ................................................................................... 68
BackGuardAssembly ..................................................................................................................... 69
AdditionalPartsAvailable ................................................................................................................. 70

3
Telephone: [phone] Fax: [phone]
Control Door Assembly
Illus. No. Part No. Qty.Description
1 820004* 1 Control Door Assembly ONLY
(for gas models and electric models Only)
820003 1 Stainless Steel Control Door Assembly ONLY
(for gas models and electric models Only)
820006* 1 Short Control Door ONLY
(for steam models Only)
820009 1 Stainless Steel Control Door Assembly ONLY
(for steam models Only)
2 160005 2 Spring Turn Latch (2-piece)
3 112360 1 ADC Logo ONLY
870011 1 Logo Double Tape Kit
4 150309 9 #10-16 x 1/2” Hex Head TEK Crimptite Screw
5 102600 1 Control Door Support Rod Catch
6 102601 1 Control Door Retainer Clip
7 102505 1 Control Door Support Rod
* Specify color when ordering.

4
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Control Door Assembly (Sprinkler Option)
Illus No. Part No. Qty.Description
1 881314 1 Control Door Assembly ONLY
2 160005 2 Spring Turn Latch (2-piece)
3 112360 1 ADC Logo ONLY
870011 1 Double Tape Kit
4 150415 9 #10-16 x 1/2” Phillips Round Head Crimptite Screw
5 102600 1 Control Door Support Rod Catch
6 102601 1 Control Door Rod Retainer Clip
7 102505 1 Control Door Support Rod
8 123211 1 120V Panel Light Bulb
9 122420 1 Engraved Label “Sprinkler Stop”
10 123200 1 Amber Lighted Push-Button Operator
11 132388 1 Normally Opened (N.O.) Contact Block with Direct Supply Base
12 132387 1 Normally Closed (N.C.) Contact Block

5
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty.Description
1 112535 1 Non-Coin English Keyboard Label Assembly
112276 1 Non-Coin Stick-On Label (English Only)*
112275 1 3-Language Non-Coin Stick-On Label (Spanish, Italian, and Hebrew)*
112277 1 3-Language Non-Coin Stick-On Label (English, Spanish, and Hebrew)*
112278 1 5-Language Non-Coin Stick-On Label
(Italian, Dutch, French, German, and Chinese)*
2 880836 1 Microprocessor Controller (computer) Control Panel ONLY
801260 1 Microprocessor Controller (computer) Control Panel ONLY
with Battery Bracket
801215 1 Microprocessor Controller (computer) Control Panel Assembly Complete
(includes illus. nos. 1 through 5 and 7)
801214 1 Microprocessor Control Panel Assembly Complete with Battery Option
(includes illus. nos. 1 through 5 and 7)
3 137231 1 Phase 5 Non-Coin Reversing Microprocessor Controller (computer) ONLY
824998 1 Phase 5 Battery Clip ONLY
4 153010 2 #6 Star Washer
5 150005 2 #6-32 x 3/4” Phillips Round Head Machine Screw
6 150309 1 #10-16 x 1/2” Hex Head TEK Crimptite Screw
7 136048 1 1/8-amp Slo-Blo Fuse ONLY
* Not illustrated.
IMPORTANT: Check label on computer chip to verify correct part number for microprocessor controller
(computer).
Microprocessor Control Panel Assembly

6
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Microprocessor Control Box Assembly

7
Telephone: [phone] Fax: [phone]
Illus. No. Part No. Qty.Description
1 150100 2 #8-32 x 1/2” Round Head Machine Screw
2 141403 1 24 VAC Transformer - 50/60 Hz (for gas and steam models Only)
3 151001 2 #8-23 Pal Nut
4 150002 2 #6-32 x 1” Round Head Machine Screw
5 120715 1 30-Position Terminal Block
6 151000 2 #6-32 Pal Nut
7 150102 2 or 3 #8 x 3/8” Phillips Round Head TEK Screw
8 136057 2 1/8-amp Slo-Blo Fuse ONLY
182453 2 or 3 6-amp (fast acting) Fuse (for electric models Only)
9 136008 2 or 3 Fuse Block/Strip ONLY
10 150413 2 #10-16 x 1/2” TORX Crimptite Screw
11 131932 1 24 VAC Relay (for electric models Only)
12 150413 1 #10-16 x 1/2” TORX Crimptite Screw
13 121010 1 L-70 Ground Lug
14 122631 1 6-Pin Connector ONLY
15 122705 * Socket Terminal ONLY
16 122704 * Pin Terminal ONLY
17 122630 1 6-Pin Connector ONLY
18 122625 1 15-Pin Connector ONLY
137025 1 15-Position Strain Relief, Not Illustrated
19 122704 12 Pin Terminal ONLY
20 122705 12 Socket Terminal ONLY
21 122626 1 15-Pin Socket Connector ONLY
22 122706 11 Microprocessor Socket ONLY
23 122641 1 15-Pin Microprocessor Connector ONLY
--- 122800 1 Microprocessor (female) Pin Extraction Tool, Not Illustrated
--- 122801 1 Pin/Socket Extraction Tool, Not Illustrated
* As required (either 2 or 3).
Microprocessor Control Box Assembly

8
American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781
Dual Timer Control Panel Assembly