American Flow Control 2500 Series User manual
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
PRODUCT MANUAL
SERIES 2500
RESILIENT WEDGE GATE VALVE
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-1
INDEX
Series 2500 Ductile Iron Resilient Wedge Gate Valve
INTRODUCTION .................................................................................................................................................................................. 3A-2
FEATURES and BENEFITS ................................................................................................................................................................. 3A-3
ORDERING
Dimensions
Standard NRS (2”- 24” Sizes) .......................................................................................................................................................... 3A-4
NRS with Enclosed Miter Gearing (3”-12” Sizes) ............................................................................................................................. 3A-5
NRS with Bevel Gears (14” - 66” Sizes) ........................................................................................................................................... 3A-6
NRS with Spur Gears (14” - 66” Sizes) ............................................................................................................................................ 3A-7
OS&Y (2” - 24” Sizes) ...................................................................................................................................................................... 3A-8
Optional End Connections
Mechanical Joint, TYTON®/Push-On, PVC, Threaded, Flex-Ring®, ALPHA™................................................................................... 3A-9
Class 125 Flange ........................................................................................................................................................................... 3A-10
Class 250 Flange ........................................................................................................................................................................... 3A-11
Optional Taps on Class 125 and Class 250 Flange x Flange Bodies ............................................................................................ 3A-12
Mechanical Joint Accessories ........................................................................................................................................................ 3A-13
MaterialSpecications/PartsLists
Standard NRS:
2”..................................................................................................................................................................................................... 3A-14
2-1/2” & 3”...................................................................................................................................................................................... 3A-15
4” - 8”.............................................................................................................................................................................................. 3A-16
10” & 12”......................................................................................................................................................................................... 3A-17
4” - 8” with Alpha™Restraint Joint...................................................................................................................................................3A-18
10” & 12” with Alpha™Restraint Joint............................................................................................................................................. 3A-19
14” - 24”.......................................................................................................................................................................................... 3A-20
NRS with Enclosed Miter Gearing:
3”- 12”............................................................................................................................................................................................. 3A-21
NRS with Bevel Gears:
14” - 18”.......................................................................................................................................................................................... 3A-22
20” & 24”......................................................................................................................................................................................... 3A-23
30” - 36”.......................................................................................................................................................................................... 3A-24
42” - 54”.......................................................................................................................................................................................... 3A-25
60” & 66”......................................................................................................................................................................................... 3A-26
NRS with Spur Gears:
14” - 18”.......................................................................................................................................................................................... 3A-27
20” & 24”......................................................................................................................................................................................... 3A-28
30” - 36”.......................................................................................................................................................................................... 3A-29
42” - 54”.......................................................................................................................................................................................... 3A-30
60” & 66”......................................................................................................................................................................................... 3A-31
OS&Y:
2”.................................................................................................................................................................................................... 3A-32
2-1/2” & 3”...................................................................................................................................................................................... 3A-33
4”- 8”............................................................................................................................................................................................... 3A-34
10” & 12”......................................................................................................................................................................................... 3A-35
14”—24”.......................................................................................................................................................................................... 3A-36
Strength of Ductile Iron Valves Versus Gray Iron Valves................................................................................................................................. 3A-37
Weights........................................................................................................................................................................................................... 3A-38
Submittal Sheet ............................................................................................................................................................................................. 3A-39
INSTALLATION AND TESTING
Installation & Testing ...................................................................................................................................................................................... 3A-40
Class 125 Flanged Valve Installation (Applies to 4” thru 12” sizes only) ........................................................................................................ 3A-41
ALPHA™ Restraint Joint Installation (Applies to 4” thru 12” sizes only) ........ .................................................................................... 3A-42,3A-43
OPERATION AND MAINTENANCE
Operation, Maintenance, Spare Parts ............................................................................................................................................................ 3A-44
Troubleshooting Guide ................................................................................................................................................................................... 3A-45
REPAIRS
NRS:
2”, 2-1/2” & 3” ......................................................................................................................................................... 3A-46, 3A-47, 3A-48
4”- 8” ................................................................................................................................................................................. 3A-49, 3A-50
10” & 12” ............................................................................................................................................................................. 3A-51, 3A-52
NRS with Enclosed Miter Gearing ...................................................................................................................................... 3A-53, 3A-54
OS&Y:
2”......................................................................................................................................................................................... 3A-55, 3A-56
2-1/2” & 3”.......................................................................................................................................................................... 3A-57, 3A-58
4”—8” ................................................................................................................................................................................. 3A-59, 3A-60
10”—24”.............................................................................................................................................................................. 3A-61, 3A-62
SPECIFICATIONS................................................................................................................................................................................ 3A-63
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-2
SERIES 2500 RESILIENT WEDGE GATE VALVE
AMERICAN Flow Control
The Series 2500 Ductile Iron Resilient Wedge Gate
Valve has a rated working pressure of 250 psig and is
designed for use in drinking water, sewage, re
protection systems, and irrigation and backow control
systems.
The Series 2500 Resilient Wedge Gate Valve can be
furnished in congurations that are UL Listed and FM
Approved.
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-3
FEATURES AND BENEFITS
FEATURES
AMERICAN Flow Control’s Series 2500 Ductile Iron
Resilient Wedge Gate Valves are suitable for use in
drinking water, sewage and re protection systems.
The Series 2500 has a rated working pressure of 250
psig and seal with zero leakage. The design employs
a clear unobstructed waterway.
•The2500hasnodiscinwaterwaytorestrictow
or to increase pumping costs.
• The clear waterway allows passage of pigging
devices.
• Internal parts can be serviced without cutting
the valve out of the pipeline.
• The 250 psig rating allows working pressure to be in-
creased above the 150 psig pressure rating found
onmostbutteryvalves.
• The 2500 closes with zero leakage. No more time
consuming testing to determine allowable leakage
rate.
• No pocket in bottom of valve to collect sediment
or trap debris.
• Lower torque requirements to operate valve.
• 250 psig pressure rating compared to the 200 psig
rating found on most double disc gate valves.
• Fusion bonded epoxy coated inside and out.
• Lower total valve weight.
•250 psig rated working pressure.
• Ductile iron body, bonnet, wedge, operating nut
andstungbox.
• Triple O-ring stem seals.
• Thrust washers.
• Fusion bonded epoxy coating.
• 100% bottle tight closure.
• Rubber encapsulated wedge.
• Flat features on valve body allows the valve to
stand upright for storage or, during installation.
• Optional geared actuators.
•2in.–66in.valvesareCertiedtoNSF/ANSI
Standard 61 and NSF/ANSI 372.
ADVANTAGES WHEN COMPARED TO BUTTERFLY
VALVES
ADVANTAGES WHEN COMPARED TO DOUBLE DISC
GATE VALVES
SERIES 2500 RESILIENT WEDGE GATE VALVE
STANDARD FEATURES
BENEFITS
DUCTILE IRON CONSTRUCTION
The ductile iron body and bonnet provide superior strength
and allow a pressure rating of 250 psig. The strength of
ductile iron is double that provided by gray iron. This added
strength and higher pressure rating is provided in a compact,
lighter design.
FUSION BONDED EPOXY COATING
The Series 2500 valve is epoxy coated both on the
interior as well as the exterior of the valve. The fusion bonded
coating is applied after the valve body is shot blasted clean.
The coating is applied to all ferrous surfaces so that even the
bolt holes and body-to-bonnet ange surfaces are epoxy
coated.
THRUST WASHERS
Thrust washers are located above and below the stem collar
ensuring trouble-free operation of the valve.
DUCTILE IRON LIFTING LUGS
Thestungboxisconstructedofhighstrengthductileiron
with integral lifting lugs on most sizes. Lifting lugs allow the
valve to be lifted safely, without risk of the valve falling or
damaging the valve by lifting from the operating nut.
TRIPLE O-RING STEM SEALS
This valve features triple O-ring stem seals. Two O-rings
are located above the thrust collar and one O-ring is located
below the thrust collar. The O-ring directly above and
below the stem collar provide a sealed lubrication chamber.
This feature assures the ease of operation for long periods of
time without the need for constant maintenance required for
other designs. The upper O-ring acts as a shield, sealing the
stemfromdirtandgritthatmightotherwiseenterthestung
box in buried and sewage service applications.
NO FLAT GASKETS
The stung box gasket and bonnet gasket are pressure
energized rubber O-rings. This assures sealing of the valve
components without the need for excessive bolt loading as
is required by at gaskets. The O-ring seals are reusable,
which eliminates the need for time consuming cleaning,
scrapping and cutting of new gaskets.
AVAILABLE IN UL AND FM CONFIGURATIONS
The Series 2500 valve can be furnished in congurations
thatareULListedandApprovedbyFMApprovals.
CongurationsnotavailableasUL/FM:
• NRS with handwheel
• Open right (NRS or OS & Y)
• NRS with gearing
• 2 in. NRS
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-4
SERIES 2500 - STANDARD NRS DIMENSIONS, 2”–24” SIZES
Dimension Series 2500 / Series 2500-1
2” 2-1/2” 3” 4” 6”8”10”12” 14” 16” 18”20” 24”
A 8.44 11.03 11.84 13.91 17.12 20.47 24.06 27.59 33.25 36.75 39.62 43.25 51.25
B 9.36 12.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
C Waterway Diameter 2.06 2.50 3.19 4.25 6.25 8.25 10.25 12.25 14.19 16.19 18.12 20.12 24.12
End to End - MJ/MJ 7.75 N/A 8.62 10.00 10.50 11.50 12.50 13.50 20.50 20.88 23.00 23.50 25.62
Lay Length - MJ/MJ 2.75 N/A 3.62 5.00 5.50 6.50 7.50 8.50 13.50 13.88 16.00 16.50 18.62
End to End - FL/FL (Class 125) 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 15.00 16.00 17.00 18.00 20.00
End to End - FL/FL (Class 250) N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 18.50 21.00 22.00 24.00 26.38
End to End - TY/TY N/A N/A N/A 13.00 15.88 17.50 18.75 19.75 N/A N/A N/A N/A N/A
End to End - PO/PO (Push-On) N/A N/A N/A N/A N/A N/A N/A N/A 22.16 24.66 N/A N/A N/A
End to End - FL/MJ (Class 125) N/A N/A 8.31 9.50 10.50 12.38 13.62 14.38 17.75 18.44 20.00 20.75 22.81
End to End - FL/TY (Class 125) N/A N/A N/A 11.00 13.19 14.50 15.88 16.88 N/A N/A N/A N/A N/A
End to End - PVC/PVC 10.75 11.12 11.38 13.00 15.88 17.50 N/A N/A N/A N/A N/A N/A N/A
End to End - Threaded 5.0 7.38 7.38 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
End to End - FX/FX (Flex-Ring®) N/A N/A N/A N/A N/A N/A N/A N/A N/A 28.50 N/A 31.50 34.50
Lay Length - FX/FX (Flex-Ring®) N/A N/A N/A N/A N/A N/A N/A N/A N/A 13.62 N/A 15.12 16.62
End to End - AA/AA (ALPHA™)
N/A N/A N/A 11.34 12.81 16.22 17.34 18.96 N/A N/A N/A N/A N/A
Lay Length - AA/AA (ALPHA™)
N/A N/A N/A 4.24 5.32 6.37 7.15 8.31 N/A N/A N/A N/A N/A
End to End - AX/AX (ALPHA™ XL)
N/A N/A N/A 12.64 13.40 17.38 18.30 20.27 N/A N/A N/A N/A N/A
Lay Length - AX/AX (ALPHA™ XL)
N/A N/A N/A 4.24 5.32 6.37 7.15 8.31 N/A N/A N/A N/A N/A
Handwheel Diameter 7.00 8.00 8.00 10.00 12.00 14.00 16.00 16.00 20.00 20.00 20.00 28.00 28.00
No. of Turns to Open 9 11 13 14 20 26 32 38 44 50 56 62 76
3 in.–54 in. valves meet or exceed requirements of ANSI/AWWA C515.
2in.–18in.valvesmaybeorderedincongurationswhichareULListedandApprovedbyFMApprovals.
20in.–24in.valvesmaybeorderedincongurationswhichareULListed.
2 in.–48 in. valves have 250 psig AWWA rated working pressure.
2in.–18in.valvesinListedandApprovedcongurationshave250psigULandFMratedworkingpressure.
20in.–24in.valvesinListedcongurationshave175psigULratedworkingpressure.
Fusion bonded epoxy coating meets or exceeds requirements of ANSI/AWWA C550.
Bolt patterns of Class125angedendsareinaccordancewithANSI/AWWAC110/A21.10(ASMEB16.1Class125).
Threaded ends are in accordance with ASME B16.4, Class 125.
Mechanical joint ends are in accordance with ANSI/AWWA C111/A21.11.
Push-on ends are in accordance with ANSI/AWWA C111/A21.11 for use on ductile iron pipe sizes. Valves are furnished with TYTON®(TY) ends.
TYTON®isaregisteredtrademarkofUnitedStatesPipeandFoundryCo.,LLC.
PVC ends are suitable for use on steel (IPS) sizes of PVC or steel pipe.
2in.–66in.valvesareCertiedtoNSF/ANSIStandard61andNSF/ANSI372.
Valves for use with raw sewage should be orientated with valve stems vertical.
ALPHA™isatrademarkofRomacIndustries,Inc.(U.S.Patent8,894,100)
NOTES:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-5
SERIES 2500 - NRS WITH ENCLOSED MITER GEARING DIMENSIONS, 3”–12” SIZES
Model Valve Size
Dimension
AEnd to End
Flange x Flange Handwheel Diameter
Series 2500 3” 12.72 8.00 8.00
Series 2500-1
4” 14.16 9.00 10.00
6” 17.03 10.50 12.00
8” 20.59 11.50 14.00
10” 24.22 13.00 14.00
12” 27.66 14.00 14.00
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-6
SERIES 2500 - NRS WITH BEVEL GEARING DIMENSIONS, 14”–66” SIZES
Dimension
Valve Size
Series 2500
14” 16” 18” 20” 24” 30” 36” 42” 48” 54” 60” 66”
A 35.19 39.75 43.00 44.44 52.62 62.62 74.38 86.28 96.00 96.00 118.00 118.00
B 9.50 9.50 9.50 10.38 10.38 13.56 15.38 19.19 19.19 19.19 19.19 19.19
C Waterway Diameter 14.19 16.19 18.12 20.12 24.12 30.22 36.19 42.38 48.38 48.38 60.50 60.50
End to End - MJ/MJ 20.50 20.88 23.00 23.50 25.62 33.75 37.50 46.75 45.00 N/A N/A N/A
Lay Length - MJ/MJ 13.50 13.88 16.00 16.50 18.62 25.75 29.50 38.75 37.00 N/A N/A N/A
End to End - FL/FL (Class 125) 15.00 16.00 17.00 18.00 20.00 26.00 30.00 38.00 43.00 48.00 53.00 58.00
End to End - FL/FL (Class 250) 18.50 21.00 22.00 24.00 26.38 32.00 37.00 40.00 46.25 N/A N/A N/A
End to End - PO/PO (Push-On) 22.16 24.66 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
End to End - FL/MJ (Class 125) 17.75 18.44 20.00 20.75 22.81 29.88 22.75 42.38 44.00 N/A N/A N/A
End to End - FX/FX (Flex-Ring®) N/A 28.50 N/A 31.50 34.50 41.00 44.50 53.50 62.00 N/A 71.00 N/A
Lay Length - FX/FX (Flex-Ring®) N/A 13.62 N/A 15.12 16.62 21.75 25.19 31.75 37.25 N/A 44.88 N/A
Handwheel Diameter 12.00 12.00 12.00 20.00 20.00 20.00 20.00 32.00 32.00 32.00 36.00 36.00
No. of Turns to Open 88 100 112 186 228 379 448 694 798 798 984 984
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-7
SERIES 2500 - NRS WITH SPUR GEARING DIMENSIONS, 14”–66” SIZES
Dimension
Valve Size
Series 2500
14” 16” 18” 20” 24” 30” 36” 42” 48” 54” 60” 66”
A 42.00 45.50 51.38 49.50 57.63 71.00 83.00 98.75 108.50 108.50 128.31 128.31
B 8.03 8.03 8.03 12.00 12.00 13.12 14.00 16.12 16.12 16.12 16.00 16.00
C Waterway Diameter 14.19 16.19 18.12 20.12 24.12 30.22 36.19 42.38 48.38 48.38 60.50 60.50
End to End - MJ/MJ 20.50 20.88 23.00 23.50 25.62 33.75 37.50 46.75 45.00 N/A N/A N/A
Lay Length - MJ/MJ 13.50 13.88 16.00 16.50 18.62 25.75 29.50 38.75 37.00 N/A N/A N/A
End to End - FL/FL (Class 125) 15.00 16.00 17.00 18.00 20.00 26.00 30.00 38.00 43.00 48.00 53.00 58.00
End to End - FL/FL (Class 250) 18.50 21.00 22.00 24.00 26.38 32.00 37.00 40.00 46.25 N/A N/A N/A
End to End - PO/PO (Push-On) 22.16 24.66 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
End to End - FL/MJ (Class 125) 17.75 18.44 20.00 20.75 22.81 29.88 22.75 42.38 44.00 N/A N/A N/A
End to End - FX/FX (Flex-Ring®) N/A 28.50 N/A 31.50 34.50 41.00 44.50 53.50 62.00 N/A 71.00 N/A
Lay Length - FX/FX (Flex-Ring®) N/A 13.62 N/A 15.12 16.62 21.75 25.19 31.75 37.25 N/A 44.88 N/A
Handwheel Diameter 12.00 12.00 12.00 20.00 20.00 20.00 20.00 32.00 32.00 32.00 36.00 36.00
No. of Turns to Open 88 100 112 186 228 379 448 694 798 798 984 984
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-8
SERIES 2500 - OS & Y DIMENSIONS, 2”–24” SIZES
NOTES:
1. Valves meet or exceed requirements of ANSI/AWWA C515 in applicable sizes.
2.2in.–18in.sizesmaybeorderedincongurationsthatareULListed
and Approved by FM Approvals.
3.20in.–24in.sizesavailableincongurationsthatareULListed.
4. 250 psig rated working pressure.
5. Fusion bonded epoxy coating meets or exceeds requirements of ANSI/AWWA C550.
6.BoltpatternsofClass125angedendsareinaccordancewithANSI/AWWAC110/A21.10(ASMEB16.1Class125).
7.Class250angedendsareinaccordancewithASMEB16.1,Class250forcastironanges.
8.2in.–24in.valvesareCertiedtoNSF/ANSIStandard61andNSF/ANSI372.
Dimensions
Valve Size
Series 2500 / Series 2500-1
2” 2-1/2” 3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24”
A (Valve Open) +/- 1/4 13.28 16.78 18.12 23.47 30.97 38.16 48.41 53.66 66.13 72.00 81.25 87.50 105.25
B (Valve Closed) +/- 1/4 11.06 14.12 14.94 19.12 24.59 29.91 38.16 41.78 51.75 55.25 62.63 66.81 79.88
Handwheel Diameter 7.00 8.00 8.00 10.00 12.00 14.00 16.00 16.00 20.00 20.00 20.00 28.00 28.00
End to End - FL/FL (Class 125) 7.00 7.50 8.00 9.00 10.50 11.50 13.00 14.00 15.00 16.00 17.00 18.00 20.00
No. of Turns to Open 9 11 13 14 20 25 31 38 44 50 56 62 76
End to End - FL/FL (Class 250) N/A N/A 11.12 12.00 15.88 16.50 18.00 19.75 18.50 21.00 22.00 24.00 26.38
AMERICAN Flow Control Series 2500 Resilient Wedge Gate ValvePage 3A-9
SERIES 2500 - OPTIONAL END CONNECTIONS, ALL SIZES
“X”denotesClass125andClass250angeendsareavailableforsizesindicated.
NOTE:
1.Class125angeenddimensionsandClass250angeenddimensionsareshownonseparatepages.SeeClass
125angedimensionsonpage3A-10andClass250angedimensionsonpage3A-11.
2. Push-on ends are in accordance with ANSI/AWWA C111/A21.11 for use on ductile iron pipe sizes. Valves are
furnished with TYTON®(TY)ends.TYTON®isaregisteredtrademarkofUnitedStatesPipeandFoundryCo.,LLC.
3.ALPHA™isatrademarkofRomacIndustries,Inc.(U.S.Patent8,894,100)
Dimension
Valve Size
Series 2500 / Series 2500-1
2”
2-1/2”
3” 4” 6” 8” 10” 12” 14” 16” 18” 20” 24” 30” 36” 42” 48” 54” 60”
66”
A (MJ) 2.50 N/A 2.50 2.50 2.50 2.50 2.50 2.50 3.50 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 N/A N/A N/A
B (PVC) 1.06 4.00 4.00 4.00 5.22 5.50 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
C (PO) N/A N/A N/A N/A N/A N/A N/A N/A 5.62 5.62 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
C (TY) N/A N/A N/A 4.00 5.22 5.50 5.62 5.62 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
D (TY) N/A N/A N/A 9.00 11.19 13.50 15.88 18.00 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
E DIA.
(TY) N/A N/A N/A 1.00 1.00 1.00 1.31 1.31 1.31 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
F (FX) N/A N/A N/A N/A N/A N/A N/A N/A N/A 7.44 N/A 8.19 8.94 9.62 9.66 10.88 12.38 N/A 13.06 N/A
G
(Threaded)
2”
NPT
2-1/2”
NPT
3”
NPT N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
H (AA)
ALPHA™
N/A N/A N/A 3.55 3.74 4.92 5.09 5.32 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
H (AX)
ALPHA XL™
N/A N/A N/A 4.20 4.04 5.50 5.57 5.98 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
Class 125
Flange X X X X X X X X X X X X X X X X X X X X
Class 250
Flange N/A N/A X X X X X X X X X X X X X X X N/A N/A N/A
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-10
SERIES 2500 - CLASS 125 FLANGE DIMENSIONS
Model Valve
Size
A B C D E F
Diameter of
Flange
Flange
Thickness
Bolt Circle
Diameter
Bolt Holes Bolt Size See
Note 2
No. of
Hex Nuts
Required
No. Size
Series 2500
Series 2500-1
2” 6.00 .62 4.75 4 .75 5/8-11 x 2-1/2 4
2-1/2” 7.00 .69 5.50 4 .75 5/8-11 x 2-1/2 4
3” 7.50 .75 ±.12 6.00 4 .75 5/8-11 x 2-1/2 4
4” 9.00 .94 ±.12 7.50 8 .75 5/8-11 x 3 8
6” 11.00 1.00 ±.12 9.50 8 .88 3/4-10 x 3-1/2 8
8” 13.50 1.12 ±.12 11.75 8 .88 3/4-10 x 3-1/2 8
10” 16.00 1.19 ±.12 14.25 12 1.00 7/8-9 x 4 12
12” 19.00 1.25 ±.12 17.00 12 1.00 7/8-9 x 4 12
14” 21.00 1.38 ±.19 18.75 12 1.12 1”-8 x 4-1/2 12
16” 23.50 1.44 ±.19 21.25 16 1.12 1”-8 x 4-1/2 16
18” 25.00 1.56 ±.19 22.75 16 1.25 1-1/8-7 x 5 16
20” 27.50 1.69 ±.19 25.00 20 1.25 1-1/8-7 x 5 20
24” 32.00 1.88 ±.19 29.50 20 1.38 1-1/4-7 x 5-1/2 20
30” 38.75 2.12 ±.25 36.00 28 1.38 1-1/4-7 x 6-1/2 28
36” 46.00 2.38 ±.25 42.75 32 1.62 1-1/2-6 x 7 32
42” 53.00 2.62 ±.25 49.50 36 1.62 1-1/2-6 x 7-1/2 36
48” 59.50 2.75 ±.25 56.00 44 1.62 1-1/2-6 x 8 44
54” 66.25 3.00 ±.25 62.75 44 2.00 1-3/4-5 x 8-1/2 44
60” 73.00 3.12 ±.25 69.25 52 2.00 1-3/4-5 x 9 52
66” 80.00 3.38 ±.25 76.00 52 2.00 1-3/4-5 x 9-1/2 52
NOTES:
1.BoltpatternsofClass125angedendsareinaccordancewithANSI/AWWAC110/A21.10(ASMEB16.1Class125)
Flange thickness tolerances shown are per ANSI/AWWA C110/A21.10.
2.Boltlengthsshownareforstandardcastironangethicknesseswiththroughholes.Steelorductileironangeswith
reducedthicknessorvalvesorttingswithtappedholesmayrequireshorterbolts.
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-11
SERIES 2500 - CLASS 250 FLANGE DIMENSIONS
NOTES:
1.FlangedimensionsshownareperASMEB16.1,Class250forcastironanges.
2.Boltlengthsshownareforstandardcastironangethicknesseswiththruholes.Steelorductileiron
angeswithreducedthicknessorvalvesorttingswithtappedholesmayrequireshorterbolts.
Model Valve
Size
A B C D E F
Raised Face
Dia.
Diameter of
Flange
Flange
Thickness
Bolt Circle
Diameter
Bolt Holes Bolt Size
See Note 2
No. of
Hex Nuts
Required
No. Size
Series
2500 3” 8.25 1.12 6.62 8 .88 3/4-10 x 3-1/2 8 5.69
Series 2500-1
4” 10.00 1.25 7.88 8 .88 3/4-10 x 4 8 6.94
6” 12.50 1.44 10.62 12 .88 3/4-10 x 4 12 9.69
8” 15.00 1.62 13.00 12 1.00 7/8-9 x 4-1/2 12 11.94
10” 17.50 1.88 15.25 16 1.12 1”-8 x 5-1/2 16 14.06
12” 20.50 2.00 17.75 16 1.25 1-1/8-7 x 5-1/2 16 16.44
Series
2500
14” 23.00 2.12 20.25 20 1.25 1-1/8-7 x 6 20 18.94
16” 25.50 2.25 22.50 20 1.38 1-1/4-7 x 6-1/2 20 21.06
18” 28.00 2.38 24.75 24 1.38 1-1/4-7 x 6-1/2 24 23.31
20” 30.50 2.50 27.00 24 1.38 1-1/4-7 x 7 24 25.56
24” 36.00 2.75 32.00 24 1.62 1-1/2-7 x 7-1/2 24 30.31
30” 43.00 3.00 39.25 28 2.00 1-3/4 x 8-1/2 28 37.19
36” 50.00 3.38 46.00 32 2.25 2-4-1/2 x 9-1/2 32 43.69
42” 57.00 3.69 52.75 36 2.25 2-4-1/2 x 10 36 50.44
48” 65.00 4.00 60.75 40 2.25 2-4-1/2 x 11 40 58.44
54”
Not Available with Class 250 Raised Face Flanged Ends60”
66”
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-12
SERIES 2500 - OPTIONAL TAPS ON CLASS 125 & CLASS 250
FLANGE X FLANGE BODIES
Model Valve Size
Available Tap Sizes for Boss
Locations
A, B, C, D, E &F
Series 2500
Series 2500-1
2” 1/2 NPT
2-1/2” 1/2, 3/4 NPT
3” 1/2, 3/4 NPT
4” 1/2, 3/4, 1” NPT
6” 1/2, 3/4, 1” NPT
8” 1/2, 3/4, 1” NPT
10” 1/2, 3/4, 1” NPT
12” 1/2, 3/4, 1” NPT
NOTES:
1. Valve body tap locations are in accordance with MSS SP-45.
2.Tapsareavailableonanyvalvewithangedends,whetheritisanNRSorOS&Yvalve.
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-13
SERIES 2500 - MECHANICAL JOINT ACCESSORIES
Model
Pipe
or
Valve
Size
Gland Gasket T-Head Bolt
A
Dia.
B
Dia.
C Diameter
D
E F Dia. G H
Qty. Size Length
Std.
Gland
Pit-Cast
Gland
Qty. Size Standard
Gasket
Transition
Gasket
Standard
Gasket
Transition
Gasket
Standard
Gasket
Transition
Gasket
Series
2500
Series
2500-1
2” 6.25 4.75 2.61 N/A .62 2 .75 2.48 2.33 .48 .56 1.05 1.11 2 5/8-11 3”
3” 7.69 6.19 4.06 N/A .62 4 .75 3.86 3.45 .48 .70 1.05 1.11 4 5/8-11 3”
4” 9.12 7.50 4.90 5.13 .75 4 .88 4.68 4.43 .62 .77 1.22 1.26 4 3/4-10 3-1/2”
6” 11.12 9.50 7.00 7.24 .88 6 .88 6.73 6.53 .62 .76 1.22 1.25 6 3/4-10 3-1/2”
8” 13.37 11.75 9.15 9.46 1.00 6 .88 8.85 8.50 .62 .82 1.22 1.27 6 3/4-10 4”
10” 15.62 14.00 11.20 11.53 1.00 8 .88 10.87 10.59 .62 .79 1.22 1.26 8 3/4-10 4”
12” 17.88 16.25 13.30 13.63 1.00 8 .88 12.95 12.56 .62 .84 1.22 1.28 8 3/4-10 4”
14” 20.25 18.75 15.44 N/A 1.25 10 .88 14.99 N/A .62 N/A 1.22 N/A 10 3/4-10 4-1/2”
16” 22.50 21.00 17.54 N/A 1.31 12 .88 17.07 N/A .62 N/A 1.22 N/A 12 3/4-10 4-1/2”
18” 24.75 23.25 19.64 N/A 1.38 12 .88 19.13 N/A .62 N/A 1.22 N/A 12 3/4-10 4-1/2”
20” 27.00 25.50 21.74 N/A 1.44 14 .88 21.20 N/A .62 N/A 1.22 N/A 14 3/4-10 4-1/2”
24” 31.50 30.00 25.94 N/A 1.56 16 .88 25.34 N/A .62 N/A 1.22 N/A 16 3/4-10 5”
30” 39.12 36.88 32.17 N/A 2.00 20 1.12 31.47 N/A .73 N/A 1.54 N/A 20 1”-8 6”
36” 46.00 43.75 38.47 N/A 2.00 24 1.12 37.67 N/A .73 N/A 1.54 N/A 24 1”-8 6”
42” 53.12 50.62 44.67 N/A 2.00 28 1.38 43.78 N/A .73 N/A 1.54 N/A 28 1-1/4-7 6-1/2”
48” 60.00 57.50 50.97 N/A 2.00 32 1.38 49.98 N/A .73 N/A 1.54 N/A 32 1-1/4-7 6-1/2”
NOTES:
1. Dimensions shown for standard glands and gaskets in 2 in. - 48 in. sizes are in accordance with ANSI/AWWA
C111/A21.11 and ANSI/AWWA C153/A21.53.
2. Dimensions shown are nominal.
3. T-head bolts and nuts are high-strength, low-alloy steel.
4. Glands are ductile iron.
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
SERIES 2500 - STANDARD NRS PARTS LIST, 2” SIZE
Ref
No. Description Material Qty.
Series 2500-1
1 Hex Head Bolt, 3/8-16 x 1” 304 Stainless Steel 1
2 Operating Nut, 2” Square Ductile Iron 1
3 O-ring Rubber 2
5StungBoxGasket Rubber O-ring 1
7StungBox Brass 1
8 Bonnet Ductile Iron 1
10 Bonnet Gasket Rubber 1
11 Body Ductile Iron 1
12 Stem 304 Stainless Steel 1
13 Wedge Nut Bronze 1
14 Resilient Wedge EPDM Rubber Encapsulated Ductile Iron 1
15 Hex Nut, 1/2-13 304 Stainless Steel 2
17 Handwheel Ductile Iron 1
19 Hex Head Bolt, 1/2-13 x 2” 304 Stainless Steel 2
29 Flat Washer, 3/8 304 Stainless Steel 1
49 O-ring Rubber 1
50 Spirol Pin, 5/16 x 1-1/2” 302 Stainless Steel 1
65 Thrust Washer 304 Stainless Steel 2
69 Wedge Cover Polymer 2
Page 3A-14
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
SERIES 2500 - STANDARD NRS PARTS LIST, 2-1/2” & 3” SIZES
Page 3A-15
Ref
No. Description Material
Qty.
Series 2500
2-1/2” 3”
1 Hex Head Bolt, 5/8-11 x 1” Stainless Steel 1 1
2Operating Nut, 2” Square Ductile Iron 1 1
Operating Nut, T-Head (Optional) 1 -
3 O-ring Rubber 2 2
4Lower Thrust Washer Nylon 1 1
5StungBoxGasket Rubber O-ring 1 1
6 Hex Head Bolt, 5/8-11 x 1-3/4” Stainless Steel 2 2
7StungBox Ductile Iron 1 1
8 Bonnet Ductile Iron 1 1
10 Bonnet Gasket Rubber 1 1
11 Body Ductile Iron 1 1
12 Stem Bronze 1 1
Stainless Steel (Optional)
14 Resilient Wedge Bronze,
Coated With EPDM Rubber 1 1
15 Hex Nut, 5/8-11 Stainless Steel 4 4
17 Handwheel Ductile Iron 1 1
19 Hex Head Bolt, 5/8-11 x 2-1/4” Stainless Steel 2 2
29 Flat Washer, 5/8 Stainless Steel 1 1
40 UL/FMLabel Film 1 1
49 O-ring Rubber 1 1
50 Spirol Pin, 5/16 x 1-1/2” Stainless Steel 1 1
65 UpperThrustWasher Stainless Steel 1 1
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-16
SERIES 2500 - STANDARD NRS PARTS LIST, 4”–8” SIZES
Ref
No Description Material
Qty.
Series 2500-1
4” 6” 8”
1 Hex Head Bolt, 5/8-11 x 1” Stainless Steel 1 1 1
2 Operating Nut, 2” Square Ductile Iron 1 1 1
3 O-ring Rubber 2 2 2
5StungBoxGasket Rubber O-ring 1 1 1
6Hex Head Bolt, 5/8-11 x 1-3/4” Stainless Steel 2 2 2
7StungBox Ductile Iron 1 1 1
8 Bonnet Ductile Iron 1 1 1
9 Hex Head Bolt, 5/8-11 x 2” Stainless Steel 4 - -
10 Bonnet Gasket Rubber 1 1 1
11 Body Ductile Iron 1 1 1
12 Stem Bronze 111
Stainless Steel (Optional)
13 Wedge Nut Bronze 1 1 1
14 Resilient Wedge
Ductile Iron,
Encapsulated With
EPDM Rubber
111
15 Hex Nut, 5/8-11 Stainless Steel 6 8 10
17 Handwheel Ductile Iron 1 1 1
19 Hex Head Bolt, 5/8-11 x 2-1/4” Stainless Steel - 6 -
21 Hex Head Bolt, 5/8-11 x 2-1/2” Stainless Steel - - 8
29 Flat Washer, 5/8 Stainless Steel 1 1 1
40 UL/FMLabel Film 1 1 1
49 O-ring Rubber 1 1 1
65 Thrust Washer Stainless Steel 2 2 2
69 Wedge Cover Polymer 2 2 2
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-17
SERIES 2500 - STANDARD NRS PARTS LIST, 10” & 12” SIZES
Ref
No. Description Material
Qty.
Series 2500-1
10” 12”
1 Hex Head Bolt, 5/8-11 x 1” Stainless Steel 1 1
2 Operating Nut, 2” Square Ductile Iron 1 1
3 O-ring Rubber 2 2
5StungBoxGasket Rubber O-ring 1 1
7StungBox Ductile Iron 1 1
8 Bonnet Ductile Iron 1 1
9 Hex Head Bolt, 5/8-11 x 2” Stainless Steel 4 4
10 Bonnet Gasket Rubber 1 1
11 Body Ductile Iron 1 1
12 Stem Bronze 1 1
Stainless Steel (Optional)
13 Wedge Nut Bronze 1 1
14 Resilient Wedge
Ductile Iron,
Encapuslated With
EPDM Rubber
1 1
15 Hex Nut, 5/8-11 Stainless Steel 14 4
17 Handwheel Ductlle Iron 1 1
22 Hex Head Bolt, 5/8-11 x 2-3/4” Stainless Steel 10 -
29 Flat Washer, 5/8 Stainless Steel 1 1
40 UL/FMLabel Film 1 1
41 Hex Head Bolt, 5/8”-11 x 1 1/2” Stainless Steel 1 1
48 Hex Nut, 3/4-10 Stainless Steel - 10
49 O-ring Rubber 1 1
65 Thrust Washer Stainless Steel 2 2
67 Hex Head Bolt, 3/4-10 x 3” Stainless Steel - 10
69 Wedge Cover Polymer 2 2
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-18
SERIES 2500 - NRS PARTS LIST, ALPHA™ & ALPHA™ XL RESTRAINED JOINT 4” - 8” SIZES
Ref
No. Description Material
Qty.
Series
2500-1
4” 6” 8”
1 Hex Head Bolt, 5/8-11 x 1” Stainless Steel 1 1 1
2 Operating Nut, 2” Square Ductile Iron 1 1 1
3 O-ring Rubber 2 2 2
5StungBoxGasket Rubber O-ring 1 1 1
6 Hex Head Bolt, 5/8”-11 x 1-3/4” Stainless Steel 2 2 2
7StungBox Ductile Iron 1 1 1
8 Bonnet Ductile Iron 1 1 1
9 Hex Head Bolt, 5/8-11 x 2” Stainless Steel 4 - -
10 Bonnet Gasket Rubber 1 1 1
11 Body Ductile Iron 1 1 1
12 Stem Bronze 1 1 1
Stainless Steel (Optional)
13 Wedge Nut Bronze 1 1 1
14 Resilient Wedge
Ductile Iron,
Encapuslated With
EPDM Rubber
1 1 1
15 Hex Nut, 5/8-11 Stainless Steel 6 8 10
17 Handwheel Ductlle Iron 1 1 1
19 Hex Head Bolt, 5/8-11 x 2-1/4” Stainless Steel - 6 -
21 Hex Head Bolt, 5/8-11 x 2 1/2” Stainless Steel - - 8
29 Flat Washer, 5/8 Stainless Steel 1 1 1
49 O-ring Rubber 1 1 1
65 Thrust Washer Stainless Steel 2 2 2
69 Wedge Cover Polymer 2 2 2
71 Gasket Assy (ALPHA or ALPHA XL) NBR or SBR Rubber, ASTM D2000
304 Stainless Steel 2 2 2
72 Gripper (ALPHA) Ductile Iron, ASTM A536 12 12 12
73 End Ring (ALPHA) Ductile Iron, ASTM A536 2 2 2
74 Ramp Runner (ALPHA) Nylon 12 12 12
75 Bolt Guide (ALPHA) Ductile Iron, ASTM A536 2 2 2
76 T-Head Bolt, 5/8-11 x 7.25” (ALPHA) Stainless Steel 2 2 2
77 Coupling Nut, 5/8-11 x 1-1/16” (ALPHA) Stainless Steel 2 2 2
78 Washer, 5/8” (ALPHA) Stainless Steel 2 2 2
IL4358
AMERICAN Flow Control Series 2500 Resilient Wedge Gate Valve
Page 3A-19
SERIES 2500 - NRS PARTS LIST, ALPHA™ & ALPHA™ XL RESTRAINED JOINT 10” - 12” SIZES
Ref
No. Description Material
Qty.
Series 2500-1
10” 12”
1 Hex Head Bolt, 5/8-11 x 1” Stainless Steel 1 1
2 Operating Nut, 2” Square Ductile Iron 1 1
3 O-ring Rubber 2 2
5StungBoxGasket Rubber O-ring 1 1
7StungBox Ductile Iron 1 1
8 Bonnet Ductile Iron 1 1
9 Hex Head Bolt, 5/8-11 x 2” Stainless Steel 4 4
10 Bonnet Gasket Rubber 1 1
11 Body Ductile Iron 1 1
12 Stem Bronze 1 1
Stainless Steel (Optional)
13 Wedge Nut Bronze 1 1
14 Resilient Wedge
Ductile Iron,
Encapuslated With
EPDM Rubber
1 1
15 Hex Nut, 5/8-11 Stainless Steel 14 4
17 Handwheel Ductlle Iron 1 1
22 Hex Head Bolt, 5/8-11 x 2-3/4” Stainless Steel 10 -
29 Flat Washer, 5/8 Stainless Steel 1 1
41 Hex Head Bolt, 5/8”-11 x 1 1/2” Stainless Steel 1 1
48 Hex Nut, 3/4-10 Stainless Steel - 10
49 O-ring Rubber 1 1
65 Thrust Washer Stainless Steel 2 2
67 Hex Head Bolt, 3/4-10 x 3” Stainless Steel - 10
69 Wedge Cover Polymer 2 2
71 Gasket Assy (ALPHA or ALPHA XL) NBR or SBR Rubber, ASTM D2000
304 Stainless Steel 2 2
72 Gripper (ALPHA) Ductile Iron, ASTM A536 16 16
73 End Ring (ALPHA) Ductile Iron, ASTM A536 2 2
74 Ramp Runner (ALPHA) Nylon 16 16
75 Bolt Guide (ALPHA) Ductile Iron, ASTM A536 2 2
76 T-Head Bolt, 5/8-11 x 7.25” (ALPHA) Stainless Steel 2 2
77 Coupling Nut, 5/8-11 x 1-1/16” (ALPHA) Stainless Steel 2 2
78 Washer, 5/8” (ALPHA) Stainless Steel 2 2
IL4447
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