American Plumber W425F User manual

Demand Water Softeners
Installation and Operating Instructions Models W-425F,
W-426F, W-422F, W-430F, W-450F, W-460F, W-490F and W-430IF
Introduction
Your new softener will provide years of trouble free operation and lengthen the
life of your water using appliances, such as your washer, hot water heater, and
dishwasher. Should you have any problems with your softener, call American
Plumber’s experienced technical staff at 800.863.9392.
NOTE: Not all tools may be necessary for installation.
Read installation procedures before starting to
determine if additional tools are necessary.
W-425F
W-426F
W-422F, W-430F,
W-450F, W-460F,
W-490F
W-430IF
Tools Required
• Pipewrenches • Steelwool
• Screwdriver-at • Emerycloth
• Safetyglasses • File
• Measuringtape • Torch
• Level
• Utilityknifeortube
cutter
Materials Required
• Pipettings • Solder(leadfree)
• Pipe • Flux
• Teon®tape • Valves
• 1/2-inchtube(for
drain)
• Salt
• Groundingstraps
(optional)
Technical Support: 800.863.9392 (M-F 7:30 am - 5:00 pm CST)
 147301RevAJE06

Softener Specifications
AMERICAN PLUMBER WATER SOFTENERS
MODEL NUMBER W-425F W-426F W-422F W-430F W-450F W-460F W-490F W-430IF
Softener Style Cabinet Cabinet TwoTanks TwoTanks TwoTanks TwoTanks TwoTanks TwoTanks
Regeneration Control Metered Metered Metered Metered Metered Metered Metered Metered
Maximum Capacity 25,000 @
15#salt
33,300 @
15#salt
25,000 @
15#salt
33,300 @
15#salt
49,950@
15#salt
66,600 @
15#salt
99,900 @
15#salt
32,000 @
15#salt
Minimum Capacity 18,600@
10#salt
24,800@
10#salt
18,600@
10#salt
24,800@
10#salt
39,960 @
10#salt
49,600@
10#salt NA 22,000 @ 10#salt
Factory Set Capacity (grains) 18,600 24,800 18,600 24,800 39,960 49,600 74,400 22,000
Resin Type Cation Cation Cation Cation Cation Cation Cation Cation
Resin Volume (ft3)0.75 1 0.75 1 1.5 2 3 1.2
Total Iron Reduction ppm 22222225
Peak flow @ 15 psi 8 gpm
30.28 Lpm
12gpm
45.42 Lpm
8 gpm
30.28 Lpm
11gpm
41.64 Lpm
12gpm
45.42 Lpm
15gpm
56.78 Lpm
15gpm
56.78 Lpm
10gpm
37.85 Lpm
Service Flow Rate 6 gpm
22.71 Lpm
10gpm
37.85 Lpm
6 gpm
22.71 Lpm
9 gpm
34.06 Lpm
10gpm
37.85 Lpm
13gpm
49.21 Lpm
10gpm
37.85 Lpm
8 gpm
30.28 Lpm
Backwash Flow Rate 1.5gpm
5.68 Lpm
2.4gpm
9.08 Lpm
1.5gpm
5.68 Lpm
2 gpm
7.57 Lpm
2.4gpm
9.08 Lpm
3.5 gpm
13.25 Lpm
5 gpm
18.93 Lpm
2.4gpm
9.08 Lpm
Inlet/Outlet Connection 1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
1"
2.54 cm
Drain Line Connection NPTF 1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
1/2"
1.27 cm
Control Power Requirements 120Vto24V 120Vto24V 120Vto24V 120Vto24V 120Vto24V 120Vto24V 120Vto24V 120Vto24V
Salt Storage (lbs) 225
102.06 kg
225
102.06 kg
325
147.42 kg
325
147.42 kg
325
147.42 kg
425
192.78 kg
425
192.78 kg
325
147.42 kg
Water Pressure Range 20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
20-120psi
1.4-8.27 bar
Water Temperature Range 35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
35-120°F
2-48.9°C
Installation Space Requirements
Width 13"
33.0 cm
13"
33.0 cm
18"
45.7 cm
18"
45.7 cm
18"
45.7 cm
18"
45.7 cm
18"
45.7 cm
18"
45.7 cm
Depth 22"
55.8 cm
22"
55.8 cm
32"
81.3 cm
32"
81.3 cm
42"
106.7 cm
44"
111.8 cm
46"
116.8 cm
42"
106.7 cm
Height 45"
114.3 cm
45"
114.3 cm
53"
134.6 cm
57"
144.8 cm
62"
157.5 cm
60"
152.4 cm
73"
185.4 cm
57"
144.8 cm
Approximate Ship Weight 75lbs
34.02 kg
85 lbs
38.56 kg
75lbs
34.02 kg
85 lbs
38.56 kg
110lbs
49.90 kg
150lbs
68.04 kg
215lbs
97.52 kg
135lbs
61.23 kg
NOTE: American Plumber reserves the right to substitute product components of equivalent quality or function and the right to change design or
specicationswithoutnotice.
2

General Precautions
Beforeyoubegininstallation,readtheentiremanual.Gatherallmaterialsandtoolsneeded.Improperinstallationvoidswarranty.
WARNING:
Donotusewithwaterthatismicrobiologicallyunsafeorofunknownqualitywithoutadequatedisinfectionbeforeorafterthe
softener.
WARNING:
SODIUMINFORMATION:Watersoftenersusingsodiumchlorideforregenerationwilladdsodiumtothewater.Personswhoare
onsodium-restricteddietsshouldconsidertheaddedsodiumaspartoftheiroverallsodiumintake.
NOTE: Sodium Chloride or Potassium Chloride are recommended.
NOTE:Theefciencyofthesesoftenersshallspecifyvalidityonlyatthestatedsaltdosage.
RECOMMENDATION:AmericanPlumberrecommendsthataqualiedplumberbecontractedtomakealldifcultpipinginstallations.
CAUTION:
Softenermustbeprotectedagainstfreezing,whichcancausecrackingofthesoftenerandwaterleakage.
CAUTION:
Donotlterwaterover120°F(48.9°C)becausehotwaterwilldamagesoftenerandvoidwarranty.
CAUTION:
Locatesoftenerwithin20feet(610cm)ofdrain.Drainmustbecapableofhandlingamaximumbackwashowrateof5gallons(19
liters)ofwaterperminute.
NOTE:Somestatesand/orcountieshaverestrictionswhenconnectingthedrainlinetoasepticsystem.Checkwithyourlocalauthoritiesrst.
CAUTION:
Maximumallowableinletwaterpressureis120psi(ifdaytimepressureisover100psi,nighttimepressuremayexceedthemaximum).
Useapressure-reducingvalveifnecessary.
NOTE: Handle softener with care. Do not turn upside down, drop, or set on sharp objects.
NOTE:Thesoftenerrequiresaminimuminletwaterowof5.0gpmat30psi.
NOTE:Ifyouareonaprivatewellsystem,checkminimumwaterpressurewithanaccurategauge.(Gaugesonolderwatersystemsareoften
inaccurate).Pressurethatislessthan30psimaycauselowowrateandinadequateregeneration.
CAUTION:
Whenconnectingyourunit,takenotethattheinlet,outlet,anddrainconnectionsaremadeinaccordancewithstateandlocal
plumbing codes.
CAUTION:
Donotover-tightenpipetopipingboss.
CAUTION:
Due to some homes using piping as a source of electrical grounding, a grounding strap must be installed. Consult your local dealer.
CAUTION:
Do not heat piping if it is in contact with the control valve.
NOTE:Donotputexcessiveforceontheinlet/outletdrainconnectionsofthecontrolvalve.
NOTE:Donotusepipejointcompoundorplumber'sputtywhenthreadingpipeintothepipingboss.UseonlyTeon®Tape.
Electrical Precautions
WARNING:
Theunitmustbepluggedintoanoutlet.
WARNING:
Do not use any extension cords.
WARNING:
Locatecordwhereitcannotbeaccidentallyunpluggedorcauseanybodilyharm.
WARNING:
Electricalcomponentsarenotwaterproof.
CAUTION:
Makesurepowersourcematchestheratingontheunit(120VAC/60Hz/33.6WMax.).
CAUTION:
Makecertaintheelectricalsupplycannotbeturnedoffaccidentally.
NOTE:Theoutletyouselectmustnotbecontrolledbyawallswitch.
Installing Water Softeners on Water Supplies Containing Iron
Ironisacommonwaterproblem.Thechemical/physicalnatureofironfoundinnaturalwatersuppliesisexhibitedinfourgeneraltypes:
1) Dissolved Iron-Alsocalled“clearwater"iron.Upto2ppmofthistypeofironcanberemovedfromthewaterbythesameionexchange
principlethatremovesthehardnesselements,calciumandmagnesium.Dissolvedironissolubleinwaterandisdetectedbytakingasampleof
thewatertobetreatedinaclearglass.Thewaterintheglassisinitiallyclear,butonstandingexposedtotheair,itmaygraduallyturncloudyor
colored as it oxidizes.
2) Particulate Iron-Alsocalledferricorcolloidaliron.Thistypeofironisanundissolvedparticleofiron.Asoftenerwillremovelargerparticles,
buttheymaynotbewashedoutinregenerationeffectivelyandwilleventuallyfoultheionexchangeresin.Alteringtreatmentbeforethewater
softener will be required to remove this type of iron.
3) Organic Bound Iron-Thistypeofironisstronglyattachedtoanorganiccompoundinthewater.Theionexchangeprocessalonecannotbreak
this attachment and the softener will not remove this type of iron.
4) Bacterial Iron-Thistypeofironisprotectedinsideabacteriacell.Liketheorganicboundiron,itisnotremovedbyawatersoftener.
Whenusingasoftenertoremovebothhardnessandupto2ppmofdissolvedironitisimportantthatitregeneratesmorefrequentlythan
ordinarily would be calculated for hardness removal alone. Although many factors and formulas have been used to determine this frequency, it
isrecommendedthatthesoftenerberegeneratedwhenithasreached50-75%ofthecalculatedhardnessalonecapacity.Thiswillminimizethe
potential for bed fouling.
Ifyouareoperatingawatersofteneronclearwateriron,regularresinbedcleaningisneededtokeepthebedfromcoatingwithiron.Evenwhen
operating a softener on water with less than the maximum of dissolved iron, regular cleanings should be performed. Clean every six months or
moreifironappearsinyourconditionedwatersupply.Useresinbedcleaningcompounds,carefullyfollowingthedirectionsonthecontainer.
3

Location Selection
1)Ifyouneedextrawatertreatmentequipment,makesurespaceisavailable.
2)Sincesaltmustbeaddedtothebrinetank,makesurethatthelidcaneasilybeopened.
3)Installsoftenerinalocationtoallowalengthof10feetofpipingbetweentheoutletofthesoftenerandtheinletsideofthehotwaterheater.
Standard Basement Before Installation
Cold Water Lines Shown
Softened Water Flow Diagram
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4

Proper Order to Install Water Treating Equipment
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Installation
RECOMMENDATION:AmericanPlumberrecommendsthataqualied
plumberbecontractedtomakealldifcultpipinginstallations.
1) SHUTOFFFUELSUPPLYTOWATERHEATER.Seemanufacturer’s
instructions.
2) Shutoffallwateratmainsupplyvalve.
3) Openfaucetnearestpumporwatermetertorelievepressureand
drain system.
CAUTION:
Thewaterltersystemshouldbeinstalledwiththe 
inlet, outlet and drain connections made in accordance with
the manufacturer’s recommendations and to meet applicable
plumbing codes.
4) Setthewaterlterinplace.Placeonarmconcreteoororslab
base. Be sure unit is reasonably level.
NOTE:Donotshimthetankdirectlyforleveling.Ifnecessarytoshim,
fabricateaplatformbasetosetthetankonandthenshim
under the platform base.
5) Shutoffthewatertothehome.Openthehighestfaucetinthe
plumbingsystemandthenthelowest(youcannotworkon
pipeswithwaterinthem).Makenecessarypipingchangesfor
connectionoftheltertotheplumbingofthehome(seePiping
Detailsonpage6).
6) Itishighlyrecommendedthatthebypassvalveaccessorybe
installedortopipeinathree-valvebypassusingmanualglobe
valvesasshowninFigureB.
 Makecertaintheuntreatedwaterpipingconnectstothecontrol
valve on the right and the softened water is connected on the left.
7) Connecttheinletandoutletpiping.Thevalvebackplatethreads
are1"NPT.(Besureyouhavetheincomingwaterconnectedto
therightside).
NOTE: Do not use pipe joint compound or plumber's putty on the
backplatethreads.UseonlyTeon® Tape.
NOTE:Donotover-tightenttingtobackplate.
Pre-Installation Checklist
Installation by a licensed plumber is recommended.
1) Valves,ttings,groundingstraps,wire,clamps,pipe,anddrain
tubing are not supplied with the water softener.
NOTE: Ball or globe valves are recommended.
2) ElectricalRequirements:Acontinuous120volt,60-cyclecurrent
supply is required.
CAUTION:
Makecertaintheelectricalsupplycannotbeturned
off accidentally.
3) LocationofSoftenerandDrain:Werecommendthatthesoftener
beinstalledonasoundplumbingsystemwithin20feet(610cm)
from the drain.
NOTE: Outside faucet should be bypassed and left on hard water.
4) BypassValves:Bypassvalvesallowyoutoturnoffthewaterto
your unit but not the water service to your home.
NOTE:Yourunitincludesabypass(FigureA).Itcanbeusedbyitself
orwithamanualbypass(FigureB).
Two Common Bypasses
A) BypassValve(BPV-F)
B) ManualBypassusing
3 separate valves
assembled to act as a
bypass(FigureB).
In Service Position
•Valves1and3open
•Valve2closed
Bypassed Position
•Valve2open
•Valves1and3closed
5) Pre-Filtration:Toprevent
your softener from
incoming sediment
and iron particles
we recommend the
installationofapre-lter
on the water line going
to the unit. See your
American Plumber
dealer for product
selection.
1
2
3
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OneTankSystem TwoTankSystem
8) Makecertainproperpipingalignmentismaintained.Donotapply
heattoanyttingconnectedtotheconditionerordamagetothe
valve may occur.
9) Moveconditionerintopositionandlevel.Checkallconnections
for tightness.
CAUTION:
Topreventwaterleaks,connectionstosoftenermustbe 
 straightwhenthetankisleveled
CAUTION:
Review“DrainRequirements”sectiononpage7before 
connecting drainlines.
10)Carefullyattachvalvedrainlinetodrainttingonthebackof
the valve.
CAUTION:
Donotraisedrainlineover8feetfromoor.
11)Connectoneendofthepolyethylenebrinedrawlinetothebrine
oatvalvettinglocatedinthebrinewellontheinsideofthe
brinetank.Connectotherendofttinglocatedonvalve.(Omitthis
stepifyourunitisaone-tanksystem.)
12)Installsaltstoragetankoverowlinetosalttankelbowandthen
runoverowdrainlinetodrain.DONOTCONNECTVALVEDRAIN
LINEANDOVERFLOWDRAINLINESTOGETHERBYTEEING.(See
page6foradditionaldraindetails.)
13)PressureTesttheInstallation:Theplumbinginstallationcan
nowbecheckedforpossibleleaks.Openthemainwatersupply
valveandhotandcoldwaterfaucets.Whenallairispurgedfrom
system,closefaucets.Checksystemforleaksoverthenexthour.
Anyleaksshouldbecorrectedimmediately.
CAUTION:
Donotreheatttingswithconditionerconnected
to plumbing.
14)Manuallyindexcontrolthroughallpositionstoushoutseatsand
observedrainlineforow.
15)Plugintransformer.(SeeElectricalPrecautionsonPage2.)
16)DrainWaterHeater:Youcannowdrainthehardwaterfromthe
waterheater.Letitdrainuntilthewateriscold,thenshutoffthe
drainandRELIGHTPILOT.(Seemanufacturer’sinstructions.)Ifthis
is not done, you will not have fully conditioned water for two or
three days.
17)Ifbypassvalveisused,becertainitisleftinthe“INSERV”
positionafterinstallation.Ifathree-valvesystemisused,besure
the center valve is closed completely.
18)ProceedwithSystemStartup(Page 8).
Installation continued
Piping Details
6

Drain Requirements
Ifatallpossible,locatethesoftenerforoptimumdrainlineconditions
asfollows:
WARNING:
Topreventelectricalshock,donotplaceelectrical
equipment or electrical cords over or near the drain.
CAUTION:
Whenrunningthedrainlinetoaoordrainthearea
aroundthedrainmakebecomewetduringtheregenerationprocess.
Keepoordrainareacleanatalltimestopreventanydamage.
NOTE:Somestatesand/orcountieshaverestrictionswhen
connectingthedrainlinetoyoursepticsystem.Checkwith
yourlocalauthoritiesrst.
• Drainlineshouldbeasshortaspossible.
• Ifavailable,aoordrainorsumpdrainismostdesirable.
• Anelevateddraininstallationrequiresprecautionsasdetailed
under Special Drain Line Situations below.
Figure 1
Typical Drain Hookups
• Floordraininbasementorutilityroom.(Holesindraincover
MUSTbekeptopen.)
• Sumppit.(SumpmustNOTdischargetosurfacewateringoflawn,
shrubs,trees,etc.)
• Drywell(iflegal).
• Laundrytuborclotheswasherdrain.
• Sanitarysewerlinewithsinktypetrap.
Figure 2
Drain Adapter
Adrainadapterisprovidedtoaccommodatedrainlinematerialof3/8"
tubing.
On tube or hose drain line, use a hose clamp to secure drain line to
barbedtting.Also,selectarmhosethatwillnotsoftenandcollapse
orkinkathightemperature,atsuspensionpointsoratsharpbends.
Plumbing codes do not permit a direct connection into any sanitary
orstormdrain.Anairgapofatleast2"isusuallyrequiredsosewer
backupwillnotcontaminatethesystem.Clampthedrainlinesecurely
toarigidsurfacetopreventitfrommovingduringregeneration.Entire
drainsystemmustbeabletohandlemaximumregenerationowof5
GPM.Drainshouldnotbeelevatedmorethanve(5)feetabovethe
controlvalve.Ifconditionsmandatethatthedrainmustbehigher,see
discussion of special drain situations below.
Special Drain Line Situations
On some installations it may be necessary to have the drain line rise
morethanve(5)feetabovethecontrolvalve.Explainedbeloware
specialmodicationsforimprovingperformanceundertheseadverse
conditions.
Figure 3
Ifthedrainlinemustrisetotheceiling,butthenreturnsdownto
a drain discharge below the control valve, form a loop at the drain
dischargeasshown.Thisloopwillformasiphontrapwhichwill
reduceexcessback-pressureinthedrainline.Iftheloopisformed
with hose or tubing, be sure to tie or tape securely so it cannot open
up.Becarefulnottokinkthehose.
Figure 4
Incaseswheredrainlineemptiesintoan“overhead"sewerline,a
“sink"typetrapmustbeused.Donotconnectorsealdrainlineto
trap. Secure drain line to provide an air gap or use an air gap device.
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7

System Start-up
Setting the Timer - Typical Residential Application
Toprogram,setthetime,setthehardnessandthemeter
automatically monitors system needs and regenerates only
when necessary.
NOTE:Duringshippingthecablefromthebackofthetimertothe
meterassemblymayhavebeendisconnected.Ifithas,insert
the end of the cable into the top of the meter assembly.
1. Set Time of Day
(A)Pressredtimesetbuttonandturn24hourgearuntilpresenttime
ofdayisabove“TimeofDay."
2. Set Program Wheel
(A)Liftthe“people"dialandrotateitsothatthenumberofpeople
in the household is aligned above the grains per gallon water
hardness scale.
(B)Releasethedialandcheckforrmengagementatsetting.(This
methodwillprovidereservecapacitybasedon75gallons
perperson.)
Optional Programming Procedure used when it is not acceptable
to use people as part of the initial setting. . .
Calculate the gallon capacity of the system, subtract the
necessary reserve requirement and set the gallons available
opposite the small white dot on program wheel gear.
NOTE: Thisoptionisusedwhenitisnotacceptabletousepeople
as part of the initial setting.
3. Set the Regeneration Knob
Rotatethemanualregenerationknobclockwiseuntilitstopsat
regeneration position.
4. Rinse the Resin
Manuallyindexthecontroltotherinseback-washpositionandallow
watertoowatthedrainfor3to4minutes.
5. Fill the Brine Tank with Water
Manuallyadvancethecontroltothebeginningofthebrinellposition
and allow the control to return to the service position automatically.
6. Disinfect the Softener
See Disinfection of Water Softeners(Page10).
7. Fill the Brine Tank with Salt
Fillthebrinetankwithsalt.(SeeAdding Saltonpage10.)
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8

NOTE:Yoursoftenerispresetatthefactoryto10lbs.ofsalt.Togetthe
best performance from your softener, follow these steps.
NOTE: California residents are required to leave all softeners at the
factory settings.
1) Havethewateranalyzedtodeterminethetotalhardnessandthe
ferrous iron concentration. Consult your water analysis report or
contact your local softener distributor or county agency.
2) Determineyourcompensatedhardness(CH)
CH = (Iron concentration in ppm x 2) +
hardness in grains per gallon (gpg)
i) Example:
Fe (iron) concentration = 3 ppm
Hardness = 25 gpg
CH = (3 x 2) + 25 = 31 grains
3) UsingthecalculatedCHvalueandthenumberofpeoplein
yourhousehold,ndthegalloncapacity/saltsettingonthe
chartbelowforyourmodelunit.IftheCHvalueisbetweenthe
5-grainincrementslisted,usethehighervaluetodetermineyour
capacity/saltsetting.Forexample,ifthecalculatedCHis22,use
the 25 grains per gallon column.
4) Unplugtheunitfromtheelectricalpowersource.
Adjusting the Efficiency
5) Removetheplateonthebackofthetimerbyremovingthe
screws.
6) Thesaltsettingadjustmentwillbefoundonthebrinecam
assemblyonthelefthandsideasyoulookintothetimerbox.
7) Toadjustthesaltusage,loosenthescrewholdingthe“white”
cam on the brine cam.
8) Rotatethepointer,ontheouteredgeofthewhitecam,tothe
correctsaltdosageonthe“Lbs.ofSalt”labelusingthechart
below.
9) Onceadjustedtightenthesaltcamscrew,reattachthebackplate,
plugtheunitbackintoitspowersource,andadjustthe“Time-of-
Day”onthecontrols.
10)Nextchangethe“GallonCapacitySetting”bylocatingthe
program wheel on the right side of the front of the face of the
valve controls. Pull the program wheel forward and align the
galloncapacity(x100)withthewhitedottomatchthevaluefrom
theCapacity/SaltSettingchartlistedbelow.
Gallon Capacity and Salt Setting
Compensated
Hardness 10 15 20 25 30 35 40 45 50 55 60
1Gallon Capacity 1598 1040 762 594 483 403 343 297 260 229 204
Salt Setting (lbs) 33333333333
2Gallon Capacity 1523 965 687 519 650 536 450 383 330 410 363
Salt Setting (lbs) 33336666610 10
3Gallon Capacity 1448 890 612 735 575 654 544 483 413 355 306
Salt Setting (lbs) 3336610 10 15 15 15 15
4Gallon Capacity 1373 1300 900 931 726 611 497 408 338 280 231
Salt Setting (lbs) 36610 10 15 15 15 15 15 15
5Gallon Capacity 1298 1225 1164 856 688 536 422 333 * * *
Salt Setting (lbs) 3 6 10 10 15 15 15 15 * * *
6Gallon Capacity 1950 1150 1089 825 613 461 347 * * * *
Salt Setting (lbs) 6 6 10 15 15 15 15 * * * *
7Gallon Capacity 1875 1527 1069 750 538 * * * * * *
Salt Setting (lbs) 610 15 15 15 ******
8Gallon Capacity 1800 1452 994 675 463 ******
Salt Setting (lbs) 610 15 15 15 ******
*Softenercapacityexceeded.ContactTechnicalSupportat800.645.5426.
Number of People
9

Disinfection of
Water Softeners
NOTE:Everywatersoftenershouldbedisinfectedafterinstallation;
some will require periodic disinfection during their normal
life.Inafewcases,disinfectionwitheveryregenerationis
recommended.
NOTE: Depending upon the conditions of use, the style of softener, the
type of ion exchanger, and the disinfectant available, a choice
canbemadeamongthefollowingmethods:
Sodium or Calcium Hypochlorite
 5.25%SodiumHypochlorite
NOTE:Thesesolutionsareavailableundertradenamessuchas
Clorox,Linco,BoPeep,WhiteSailandEagleBrandBleach.If
stronger solutions are used, such as those sold for commercial
laundries, adjust the dosage accordingly.
 A) Dosage:0.75uidounces
 B) Backwashtheconditioner,andaddthehypochlorite
solutiontothebrinetank.(Thebrinetankshouldhavewater
inittopermitthesolutiontobecarriedintothesoftener.)
 C) Proceedwiththenormalregeneration.
Adding Salt
NOTE:Yoursoftenercomespre-chargedandwillsupplyyouwitha
dayortwoofsoftwater.Saltmustbeaddedtothesalttankforthe
systemtoregenerateproperly.Thismustbedonewithintherst
24-48hours.
Types of Salt
Any pellet type salt is recommended due to its cleanliness and
availability.Othersaltssuchasblock,solarandrocksaltcanbe
used;however,theymayalterperformanceorcausemaintenance
problems.
Potassium chloride salt can be used as a substitute for pellet salt.
Your salt setting will need adjusting if you use potassium chloride.
Toresetyoursaltsettingmultiplyyourcurrentsaltsettingby1.27.
(Example:15lbs.x1.27=19lbs.)Resetyoursaltsettingtothenew
amount.ContactTechnicalSupportforassistanceinsettingthesalt
(800.863.9392).
NOTE:SeeWARNINGSonPage2regardingsodiuminformationand
sodium restricted diets.
Amount of Salt
Onetankunitshaveasaltcapacityof225pounds(102.1kg).
Twotankunitshaveasaltcapacityof325pounds(147.4kg).
Youarenotrequiredtollyoursalttanktocapacity.Itis
recommendedthatthesaltlevelinthesalttankalwaysbeabovethe
waterlevelinthetank.Thiswillassurethattheunitalwayshasthe
correct salt dosage when it regenerates.
10

:
You have just completed the installation and
setup of your water softener.
Therestofthismanualcontains:parts
breakdowns,serviceinstructions,ow
diagrams, maintenance and repair,
performance data and warranty information.
Please review this information and store this
manual in a safe place for future reference.
Congratulations!
Congratulations!
Thank you for your purchase.
11

Control Valve Drive Assembly
12

Parts List
13
Item No. Quantity Part No. Description Item No. Quantity Part No. Description
1 1 1444-000 Housing-withRollPin 23 2 12681 WireConnector
21 13175 MotorMountingPlate 24 1 13547 Strain Relief
31 13494 Motor-24V.,60Hz. 25 1 13229 BackCover
4 2-3 11384 Screw-MotorMtg.&
GroundWire 27 1 13958 FrontLabel-Silver
52-4 13296 Screw-Component
Mounting 28 1 13310 RearLabel-Softener
61 13017 IdlerGear 28 1 18520 RearLabel-Filter
7 1 13018 IdlerPinion 29 1 13960 TapeStripe-Silver
81 13312 Spring-Idler 30 1 60514 Brine Cam Assembly,
6-36
91 13164 DriveGear 34 212473 Screw-DriveMounting
11 1 13170 MainGear&Shaft 35 1 12037 Washer
12 1 19205 24HourGear
Assembly, Silver 37 1 13830 DrivePinion- ProgramWheel
13 1 13802 CycleActuatorGear 38 1 13831 Clutch-DrivePinion
14 1 14177 Knob-Manual
Regeneration 39 1 14253 Spring Retainer
15 213300 Ball-1/4"Diameter 40 1 14276 Spring
16 214457 Spring-Detent 41 1 14043 Cable Assembly, Std
18 1 13748 Screw-ProgramWheel 42 1 14176 ValvePositionDial
-Standard
19 1 60405-15
ProgramSkipperWheel
Assy.-SpecicHardness
Capacity
43 1 14207 KnobLabel-Silver
20 1 13806 ProgramWheel
Retainer 44 1 15151 Screw-Knob
21 1 13953 CoverLabel-
ProgramWheel 45 1 40214 Screw, Brine Cam
22 1 - Transformer

Control Valve Assembly
34
33
32
31
27
28
29
20
30
20
22
24
23
21
26
14
35
36 37
44
41
38 40
39
52
42 43
55
5
19 18
46
4
17
1
15
16
3
16
2
7
2
8
9
11
12
50
49
10
47
48
14

Parts List
Item No. Quantity Part No. Description Item No. Quantity Part No. Description
1 2-4 13255 Adapter Clip
(clockormeter) 30 1 13167 BrineValveSpacer
2 5 13242 Seal 31 1 12520 Quad Ring
2 5 5 Silicone Seal 32 1 11973 Spring-BrineValve
31 61400-11 ValveBodyAssembly-
3/4"Dist. 33 1 16098 Washer-BrineValve
4 1 10244 O-RingDistributorTube-
13/16" 34 1 11981-01 Retaining Ring
51 12281 O-RingTopofTank 35 1 10329 B.L.F.C.FittingNut
6 Not assigned 36 1 10330 B.L.F.C.Ferrule
7 4 14241 Spacer 37 1 10332 B.L.F.C.TubeInsert
81 13247 Piston-Standard 38 1 12094 B.L.F.C.Button
0.25GPM
91 10696 Piston Pin 38 1 12095 B.L.F.C.Button
0.5GPM
10 1 13001 Piston Rod Assembly 38 1 12097 B.L.F.C.Button
1.0GPM
11 1 12953 Piston Retainer 40 1 13245 B.L.F.CButtonRetainer
12 1 13446 EndPlugAssemblyStd.
-White 41 1 13244 B.L.F.C.Fitting,3/8"
14 213315 Screw-Injector
Mounting 42 1 - D.L.F.C.Button-Specify Size
15 219228 Adapter Coupler 43 1 13173 D.L.F.C.ButtonRetainer
16 4 13305 O-Ring-Adapter
Coupling 44 1 12767 Screen-BrineLine
17 2-4 13314 Screw-Adapter
Coupling(clockormeter) 45 1 15348 O-Ring-D.L.F.C (notshown)
18 1 12638 O-Ring-Drain 46 1 13497 Air Disperser
19 213301 O-Ring-Injector 47 1 13546 EndPlugRetainer
21 1 13303 O-Ring-InjectorCover 48 312112 Screw
22 1 13163 InjectorBody 49 1 13363 Washer
24 1 10914 InjectorThroat-Specify
Size 50 1 13296 Screw
25 1 10227 InjectorScreen 52 1 13308 Drain Hose Barb
26 1 13166 InjectorCover
27 1 13172 BrineValveSystem
28 1 12626 BrineValveSeat
29 1 13165 BrineValveCap
15

Meter Assembly
Item No. Quantity Part No. Description
1 4 12473 Screw-MeterCoverAssembly
21 14038 MeterCoverAssembly-Standard
31 13847 O-Ring-MeterCoverAssembly
4 1 13509 Impeller
54 13314 Screw-AdapterClip
64 13255 Adapter Clip
7 1 13821 MeterClip
84 13305 O-Ring-MeterBody
91 14613 FlowStraightener
16

By-pass Valve Assembly
Item No. Quantity Part No. Description
1 1 19723 By-PassValveBody,Plastic
21 11183` O-Ring,-015
31 19724 Cap,By-Pass
4217512 Screw,HexWasherHead,#6-24x3
5A 1 17820 Plug,By-Pass,Inlet
5B 1 17820-01 Plug,By-Pass,Outlet(White)
64 18661 O-Ring,-128
7218662 Retaining Ring
8 2 18660 O-Ring
9 2 13305 O-Ring,-119
10 213255 Clip,Mounting
11 213314 Screw,HexWasherHead,8-18x5/8
12 1 18706 Yoke,Plastic,1"NPT
17

Service Instructions
A. TO REMOVE BRINE VALVE, INJECTORS, AND SCREEN
1) Unplugelectricalcordfromoutlet.
2) Turnoffwatersupplytoconditioner:
 A.Iftheconditionerinstallationhasa“threevalve"by-pass
system,rstopenthevalveinthebypassline,thenclosethe
valves at the conditioner inlet and outlet.
 B.Iftheconditionerhasanintegralby-passvalve,putitinthe
by-passposition.
 C.Ifthereisonlyashut-offvalveneartheconditionerinlet,
close it.
3) Relieve water pressure in the conditioner by putting the control
inthebackwashpositionmomentarily.Returnthecontroltothe
service position.
4) Disconnect brine tube and drain line connections at the injector
body.
5) Removethetwoinjectorbodymountingscrews.Theinjectorand
brine module can now be removed from the control valve. Remove
anddiscardvalvebodyo-rings
6A)ToReplaceBrineValve
 1.Pullbrinevalvefrominjectorbody,alsoremove&discard
o-ringatbottomofbrinevalvehole.
 2.Applysiliconelubricanttonewo-ringandreinstallatbottomof
brine valve hole.
 3.Applysiliconelubricanttoo-ringonnewvalveassemblyand
pressintobrinevalvehole,shoulderonbushingshouldbeush
with injector body.
6B)ToReplaceInjectorsandScreen
 1.Removeinjectorcapandscreen,discardo-ring.Unscrew
injector nozzle and throat from injector body.
 2.Screwinnewinjectorthroatandnozzle,untiltheystop(donot
tighten).Installanewscreen.
 3.Applysiliconelubricanttonewo-ringandinstallaroundoval
extension on injector cap.
7) Applysiliconelubricanttothreenewo-ringsandinstalloverthree
bosses on injector body.
8) Insertscrewswithwashersthruinjectorcapandinjector.Place
this assembly thru hole in timer housing and into mating holes in
thevalvebody.Tightenscrews.
9) Reconnect brine tube and drain line.
10)Returnby-passorinletvalvingtonormalserviceposition.
Waterpressureshouldnowbeappliedtotheconditioner,and
anyby-passlineshutoff.
11)Checkforleaksatallsealareas.Checkdrainsealwiththecontrol
inthebackwashposition.
12) Plug electrical cord into outlet.
13) Set time of day and cycle the control valve manually to assure
properfunction.Makesurethecontrolvalveisreturnedtothe
service position.
14)Makesurethereisenoughbrineinthebrinetank.
15)Rotateprogramwheelcounter-clockwiseuntilitstopsat
regeneration position.
16) Start regeneration cycle manually if water is hard.
B. TO REPLACE TIMER
1) Unplugelectricalcordfromoutlet.
2) Turnoffwatersupplytoconditioner:
 a.Iftheconditionerinstallationhasa“threevalve”by-pass
system,rstopenthevalveinthebypassline,thenclosethe
valves at the conditioner inlet and outlet.
 b.Iftheconditionerhasanintegralby-passvalve,putitinthe
by-passposition.
 c.Ifthereisonlyashut-offvalveneartheconditionerinlet,
close it.
3) Relieve water pressure in the conditioner by putting the control
inthebackwashpositionmomentarily.Returnthecontroltothe
service position.
4) Pullcableoutofmetercover.Removethecontrolvalveback
cover.
5) Removescrewandwasheratdriveyoke.Removetimermounting
screws.Theentiretimerassemblywillnowliftoffeasily.
6) Put new timer on top of valve. Be sure drive pin on main gear
engagesslotindriveyoke(rotatecontrolknobifnecessary).
7) Replace timer mounting screws. Replace screw and washer at
driveyoke.
8) Returnby-passorinletvalvingtonormalserviceposition.
Waterpressureshouldnowbeappliedtotheconditioner,and
anyby-passlineshutoff.
9) Plug electrical cord into outlet.
10) Set time of day, program wheel, and salt usage. Cycle the control
valvemanuallytoassureproperfunction.Makesurethecontrol
valve is returned to the service position.
11)Replacethecontrolvalvebackcover.Besuregrommetatcable
hole is in place.
12)Makesurethereisenoughbrineinthebrinetank.
13)Rotateprogramwheelcounter-clockwiseuntilitstopsat
regeneration position.
14) Start regeneration cycle manually if water is hard.
15) Plug cable into meter cover, rotate cable to align drive shaft if
necessary.
C. TO REPLACE PISTON ASSEMBLY
1) Unplugelectricalcordfromoutlet.
2) Turnoffwatersupplytoconditioner:
 A.Iftheconditionerinstallationhasa“threevalve”by-pass
system,rstopenthevalveinthebypassline,thenclosethe
valves at the conditioner inlet and outlet.
 B.Iftheconditionerhasanintegralby-passvalve,putitinthe
by-passposition.
 C.Ifthereisonlyashut-offvalveneartheconditionerinlet,
close it.
3) Relieve water pressure in the conditioner by putting the control
inthebackwashpositionmomentarily.Returnthecontroltothe
service position.
4) Pullcableoutofmetercover.Removethecontrolvalveback
cover.
5) Removescrewandwasheratdriveyoke.Removetimermounting
screws.Theentiretimerassemblywillnowliftoffeasily.Remove
end plug retainer plate.
6) Pullupwardonendofpistonyokeuntilassemblyisoutofvalve.
18

7) Inspecttheinsideofthevalvetomakesurethatallspacersand
seals are in place, and that there is no foreign matter that would
interfere with the valve operation.
8) Takenewassemblyandpushpistonintovalvebymeansofthe
endplug.Twistyokecarefullyinaclockwisedirectiontoproperly
align it with drive gear. Replace end plug retainer plate.
9) Place timer on top of valve. Be sure drive pin on main gear
engagesslotindriveyoke(rotatecontrolknobifnecessary).
10) Replace timer mounting screws. Replace screw and washer at
driveyoke.
11)Returnby-passorinletvalvingtonormalserviceposition.
Waterpressureshouldnowbeappliedtotheconditioner,and
anyby-passlineshutoff.
12) Plug electrical cord into outlet.
13) Set time of day. Cycle the control valve manually to assure proper
function.Makesurethecontrolvalveisreturnedtotheservice
position.
14)Replacethecontrolvalvebackcover.Besuregrommetatcable
hole is in place.
15)Makesurethereisenoughbrineinthebrinetank.
16)Rotateprogramwheelcounter-clockwiseuntilitstopsat
regeneration position.
17) Start regeneration cycle manually if water is hard.
18) Plug cable into meter cover. Rotate cable to align drive shaft if
necessary.
D. TO REPLACE SEALS AND SPACERS
1) Unplugelectricalcordfromoutlet.
2) Turnoffwatersupplytoconditioner:
 A.Iftheconditionerinstallationhasa“threevalve”by-pass
system,rstopenthevalveinthebypassline,thenclosethe
valves at the conditioner inlet and outlet.
 B.Iftheconditionerhasanintegralby-passvalve,putitinthe
by-passposition.
 C.Ifthereasonlyashut-offvalveneartheconditionerinlet,close
it.
3) Relieve water pressure in the conditioner by putting the control
inthebackwashpositionmomentarily.Returnthecontroltothe
service position.
4) Pullcableoutofmetercover.Removethecontrolvalveback
cover.
5) Removescrewandwasheratdriveyoke.Removetimermounting
screws.Theentiretimerassemblywillnowliftoffeasily.Remove
end plug retainer plate.
6) Pullupwardonendofpistonrodyokeuntilassemblyisoutof
valve.Removeandreplaceseatsandspacerswithngers.
7) Takenewassemblyandpushpistonintovalvebymeansofthe
endplug.Twistyokecarefullyinaclockwisedirectiontoproperly
align it with drive gear. Replace end plug retainer plate.
8) Place timer on top of valve. Be sure drive pin on main gear
engagesslotindriveyoke(rotatecontrolknobifnecessary).
9) Replace timer mounting screws. Replace screw and washer at
driveyoke.
10)Returnby-passorinletvalvingtonormalserviceposition.
Waterpressureshouldnowbeappliedtotheconditioner,and
anyby-passlineshutoff.
11) Plug electrical cord into outlet.
12) Set time of day. Cycle the control valve manually to assure proper
function.Makesurethecontrolvalveisreturnedtotheservice
position.
13)Replacethecontrolvalvebackcover.Besuregrommetatcable
hole is in place.
14)Makesurethereisenoughbrineinthebrinetank.
15)Rotateprogramwheelcounter-clockwiseuntilitstopsat
regeneration position.
16) Start regeneration cycle manually if water is hard.
17) Plug cable into meter cover. Rotate cable to align drive shaft if
necessary.
E. TO REPLACE METER
1) Unplugelectricalcordfromoutlet.
2) Turnoffwatersupplytoconditioner:
 A.Iftheconditionerinstallationhasa“threevalve”by-pass
system,rstopenthevalveinthebypassline,thenclosethe
valves at the conditioner inlet and outlet.
 B.Iftheconditionerhasanintegralby-passvalve,putitintheby-
pass position.
 C.Ifthereisonlyashut-offvalveneartheconditionerinlet,close
it.
3) Relieve water pressure in the conditioner by putting the control
inthebackwashpositionmomentarily.Returnthecontroltothe
service position.
4) Pull cable out of meter cover.
5) Removetwoscrewsandclipsatby-passvalveoryoke.Pullresin
tankawayfromplumbingconnections.
6) Remove two screws and clips at control valve. Pull meter module
out of control valve.
7) Applysiliconelubricanttofournewo-ringsandassembletofour
ports on new meter module.
8) Assemble meter to control valve. Note, meter portion of module
must be assembled at valve outlet.
9) Attach two clips and screws at control valve. Be sure clip legs are
rmlyengagedwithlugs.
10)Returnby-passorinletvalvingtonormalserviceposition.
Waterpressureshouldnowbeappliedtotheconditioner,and
anyby-passlineshutoff.
11) Plug electrical cord into outlet.
12) Set time of day. Cycle the control valve manually to assure proper
function.Makesurethecontrolvalveisreturnedtotheservice
position.
13)Replacethecontrolvalvebackcover.Besuregrommetatcable
hole is in place.
14)Makesurethereisenoughbrineinthebrinetank.
15)Rotateprogramwheelcounter-clockwiseuntilitstopsat
regeneration position.
16) Start regeneration cycle manually if water is hard.
17) Plug cable into meter cover. Rotate cable to align drive shaft if
necessary.
19

1. Service Position
Hardwaterenterstheunitatthevalveinlet-owsaroundthelower
pistongroove-thruthepassagetothetopoftank-downthruthe
resinandentersthedistributorasconditionedwater.Theconditioned
waterowsupthruthecentertubetothevalveoutlet.
2. Preliminary Rinse Position (5 minutes)
Hardwaterenterstheunitatthevalveinlet-owsaroundthelower
pistongroove-downthruthetopoftankpassage-downwardthru
theresin-upthedistributortube-thruthecenterholeinthepiston
-overthetopedgeofthepistonandoutthedrainline.(Approx.9.5
gallonsofwaterusedwiththiscycle)
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3. Backwash Position (10 minutes)
Hardwaterenterstheunitatthevalveinlet-owsaroundthelower
pistongrooveandlowerpistonland-downthruthecentertubeand
outthedistributor-upthrutheresin-thruthetopoftankpassage
-aroundtheupperpistongrooveandoutthedrainline.(Approx.19.5
gallonsofwaterusedwiththiscycle)
4. Brine Position (First portion of 50 minute fixed cycle)
Hardwaterenterstheunitatthevalveinlet-owsaroundthelower
pistongroove-thrutheinjectornozzleandoricetodrawbrinefrom
thebrinetank.Thebrineowsdownthrutheresin-intothedistributor
-upthruthecentertube-thruthecenterholeinthepistonandoutthe
drainline.(Approx.11gallonsofwaterusedwiththiscycle)
20