American Standard PLC 75-76 Manual
REV. APRIL 2021 ITEM 420011141900
WARNING: If the information in these instruc-
tions is not followed exactly, a fire or explosion
may result causing property damage, personal
injury or death.
- Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
• If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
NEW STANDARDS IN WATER HEATING
Residential-Duty Commercial
Operation, installation
and service manual
Residential-Duty Commercial Water Heater
MODELS:
PLC 75-76, PLC 100-76,
PLR 75-76, PLR 100-76
561 New York Drive, Pomona, California 91768
Toll Free: (800) 900-9063 - Fax: (909)392-7302
This water heater is equipped for one type of gas. Check the data plate near the control access panel for the correct gas. DO NOT USE THIS
WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE. Failure to use the correct
gas can cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any
questions or issues consult your gas supplier or gas company. Water heaters for bottled, propane or liquefied petroleum gas (LPG) are different
from natural gas models. A natural gas heater will not perform safely on bottled, propane or liquefied petroleum gas (LPG) and no attempt should
be made to convert a heater from natural gas to any other gas. An odorant is added to the gas used by this water heater.
IF YOU HAVE QUESTIONS THAT ARE NOT ANSWERED IN THE MANUAL YOU MAY CALL THE TOLL FREE NUMBER 800 900-9063
DO NOT CONTACT US BY TELEPHONE OR EMAIL FOR WARRANTY REGISTRATION. YOUR WATER HEATER
SERIAL NUMBER IS ALREADY ON FILE. THE WARRANTY IS ACTIVATED AT THE TIME OF PURCHASE. KEEP YOUR RECEIPT TO SHOW
TO THE SERVICE PERSON IF SERVICE IS REQUIRED.
OPERATING, INSTALLATION AND SERVICE MANUAL
STORAGE TYPE GAS WATER HEATER
WITH FLUE DAMPER
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE FLAMMABLE LIQUIDS OR
VAPORS ARE LIKELY TO BE PRESENT.
FLAMMABLE VAPORS MAY BE DRAWN TO THIS WATER HEATER FROM OTHER AREAS OF THE
STRUCTURE BY AIR CURRENTS.
Vapors from flammable liquids will explode and
catch fire causing death or severe burns
Do not use or store flammable products such as gasoline
solvents or adhesives in the same room or area near the water
heater.
Keep flammable products:
1. far away from heater,
2. in approved containers,
3. tightly closed and
4. out of children´s reach.
Water heater has a main burner and pilot flame.
The pilot flame:
1. is on all the time and
2. will ignite flammable vapors
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the floor and
4. can be carried from other rooms to the pilot flame
by air currents.
Water temperature over 125° F can cause severe burns instantly or death
from scalds.
Children, disabled, and elderly are at highest risk of being scalded.
See instruction manual before setting temperature at water heater.
Feel water before bathing or showering.
Temperature limiting valves are available, see manual.
Installation: Do not install water heater where flammable products will be stored or used such as a garage, basement,
storage area, or utility room unless the main burner and pilot flames are at least 18” above the floor. This will reduce, but not
eliminate, the risk of vapors being ignited by the main burner or pilot flame.
Read and follow water heater warnings and instructions.
If owners manual is missing, contact the retailer or manufacturer.
CAUTION: THIS WATER HEATER SHOULD NOT BE USED TO HEAT A SPA OR HOT TUB
THIS WATER HEATER SHALL NOT BE INSTALLED IN BATHROOMS, BEDROOMS, OR ANY OCCUPIED ROOM NORMALLY KEPT
CLOSED.
FLAMMABLES
FLAMMABLE VAPORS
HOT
B
A
WARNING
DANGER
DANGER
This water heater is equipped for one type of gas. Check the data plate near the control access panel for the correct gas. DO NOT USE THIS
WATER HEATER WITH ANY GAS OTHER THAN THE ONE LISTED ON THE DATA PLATE. Failure to use the correct
gas can cause problems which can result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAMAGE. If you have any
questions or issues consult your gas supplier or gas company. Water heaters for bottled, propane or liquefied petroleum gas (LPG) are different
from natural gas models. A natural gas heater will not perform safely on bottled, propane or liquefied petroleum gas (LPG) and no attempt should
be made to convert a heater from natural gas to any other gas. An odorant is added to the gas used by this water heater.
IF YOU HAVE QUESTIONS THAT ARE NOT ANSWERED IN THE MANUAL YOU MAY CALL THE TOLL FREE NUMBER 800 900-9063
DO NOT CONTACT US BY TELEPHONE OR EMAIL FOR WARRANTY REGISTRATION. YOUR WATER HEATER
SERIAL NUMBER IS ALREADY ON FILE. THE WARRANTY IS ACTIVATED AT THE TIME OF PURCHASE. KEEP YOUR RECEIPT TO SHOW
TO THE SERVICE PERSON IF SERVICE IS REQUIRED.
OPERATING, INSTALLATION AND SERVICE MANUAL
STORAGE TYPE GAS WATER HEATER
WITH FLUE DAMPER
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or death.
-Do not store or use gasoline or other flammable vapors and liquids in the
vicinity of this or any other appliance.
-WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the
gas supplier's instructions
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
THIS APPLIANCE SHALL NOT BE INSTALLED IN ANY LOCATION WHERE FLAMMABLE LIQUIDS OR
VAPORS ARE LIKELY TO BE PRESENT.
FLAMMABLE VAPORS MAY BE DRAWN TO THIS WATER HEATER FROM OTHER AREAS OF THE
STRUCTURE BY AIR CURRENTS.
Vapors from flammable liquids will explode and
catch fire causing death or severe burns
Do not use or store flammable products such as gasoline
solvents or adhesives in the same room or area near the water
heater.
Keep flammable products:
1. far away from heater,
2. in approved containers,
3. tightly closed and
4. out of children´s reach.
Water heater has a main burner and pilot flame.
The pilot flame:
1. is on all the time and
2. will ignite flammable vapors
Vapors:
1. cannot be seen,
2. are heavier than air,
3. go a long way on the floor and
4. can be carried from other rooms to the pilot flame
by air currents.
Water temperature over 125° F can cause severe burns instantly or death
from scalds.
Children, disabled, and elderly are at highest risk of being scalded.
See instruction manual before setting temperature at water heater.
Feel water before bathing or showering.
Temperature limiting valves are available, see manual.
Installation: Do not install water heater where flammable products will be stored or used such as a garage, basement,
storage area, or utility room unless the main burner and pilot flames are at least 18” above the floor. This will reduce, but not
eliminate, the risk of vapors being ignited by the main burner or pilot flame.
Read and follow water heater warnings and instructions.
If owners manual is missing, contact the retailer or manufacturer.
CAUTION: THIS WATER HEATER SHOULD NOT BE USED TO HEAT A SPA OR HOT TUB
THIS WATER HEATER SHALL NOT BE INSTALLED IN BATHROOMS, BEDROOMS, OR ANY OCCUPIED ROOM NORMALLY KEPT
CLOSED.
FLAMMABLES
FLAMMABLE VAPORS
HOT
B
A
WARNING
DANGER
DANGER
TABLE OF CONTENTS
WARNINGS
WARRANTY LIMITATIONS,
CONSUMER RESPONSABILITIES, PRESSUHRE BUILD-UP IN CLOSED WATER SYSTEMS,
GENERAL, INSTALLATION
DRAFTHOOD LOCATION & FLUE DAMPER INSTALLATION, VENTING
WATER CONNECTIONS, GAS PIPING
TYPICAL INSTALLATION
SINGLE COMMERCIAL GAS MODEL
TOP CONNECTIONS WITH RETURN CIRCULATION
AIR SUPPLY, ALL AIR FROM INSIDE THE BUILDING
ALL AIR FROM OUTDOORS
DISCHARGE OF PURGED GASES, VENTING
INSTALLATION SAFETY WARNING L.P. UNITS, ANODES, MULTIPLE HEATER INSTALLATION
INSTALLATION (USING TOP CONNECT ONLY)
TEMPERATURE AND PRESSURE RELIEF VALVE
FILLING HEATER WITH WATER
INSTALLATION CHECK LIST
NATURAL GAS MODELS,
L.P. (PROPANE, BOTTLED) GAS MODELS, OUT OF FUEL EXPOSURE TO WATER
INSTRUCTIONS FOR CLEANING TANK, TO RETURN WATER HEATER TO OPERATION, VACATION
COMBINATION SPACE HEATING /POTABLE WATER
HEATING SYSTEM, VENTING SYSTEM INSPECTION, CONDENSATION
FOR YOUR SAFETY READ BEFORE OPERATING, OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE, HI-TEMPERATURE LIMIT,
WATER TEMPERATURE REGULATION, TEMPERATURE CONTROL
GAS PRESSURE, EMERGENCY SHUTDOWN INSTRUCTIONS, TAMPERING, MAINTENANCE
PILOT AND MAIN BURNER, WATER HEATER SOUNDS, DRAINING
COMMON ISSUES
REPLACEMENT PARTS LIST
REPLACEMENT PARTS ILLUSTRATION
COMBINATION SPACE HEATING / POTABLE WATER HEATING SYSTEM
A
1
3
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
C
D
WARNING
Read and understand instruction manual and safety
messages before installing, operating, or servicing
this water heater.
Failure to follow instructions and safety messages
could result in death or serious injury.
Instruction manual must remain with water heater.
DANGER Water temperature over 125°f (52°c) can cause
severe burns instantly resulting in severe injury or
death.
Children, the elderly, and the physically or mentally
disabled are at highest risk for scald injury.
Feel water before bathing or showering.
Temperature limiting valves are available.
Read instruction manual for safe temperature
setting.
WARNING
For continued protection against risk of fire:
. Do not install water heater on carpeted floor.
. Do not operate water heater if flood damaged.
Fire Hazard
WARNING
. Overheated water can cause water tank
explosion.
. Properly sized temperature and pressure relief
valve must be installed in opening provided.
Explosion Hazard
CAUTION
. Do not operate water heater if flood damaged.
. Inspect and replace anode.
. Install in location with drainage.
. Fill tank with water before operation.
. Be alert for thermal expansion.
Refer to instrucion manual for installation and service.
Improper installation and use may result in property damage.
WARNING
. Install vent system in accordance with codes and
regulations.
. Do not operate water heater if flood damaged.
. High altitude orifice must be installed for
operation above 7,700 feet (2,347m).
. Do not operate if soot buildup.
. Do not place chemical vapor emitting products
near water heater.
. Gas and carbon monoxide detectors are available.
Breathing carbon monoxide can cause brain damage or death.
Always read and understand the instruction manual
Breathing Hazard - Carbon Monoxide Gas
WARNING
. Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
. Avoid all ignition sources if you smell LP gas.
. Do not expose water heater control to excessive gas pressure.
. Use only gas shown on rating plate.
. Mantain required clearances to combustibles.
. Keep ignition sources away from faucets after extended period of non-use.
Read instruction manual before
installing, using, or servicing
water heater.
Fire or Explosion Hazard
TABLE OF CONTENTS
WARNINGS
WARRANTY LIMITATIONS,
CONSUMER RESPONSABILITIES, PRESSUHRE BUILD-UP IN CLOSED WATER SYSTEMS,
GENERAL, INSTALLATION
DRAFTHOOD LOCATION & FLUE DAMPER INSTALLATION, VENTING
WATER CONNECTIONS, GAS PIPING
TYPICAL INSTALLATION
SINGLE COMMERCIAL GAS MODEL
TOP CONNECTIONS WITH RETURN CIRCULATION
AIR SUPPLY, ALL AIR FROM INSIDE THE BUILDING
ALL AIR FROM OUTDOORS
DISCHARGE OF PURGED GASES, VENTING
INSTALLATION SAFETY WARNING L.P. UNITS, ANODES, MULTIPLE HEATER INSTALLATION
INSTALLATION (USING TOP CONNECT ONLY)
TEMPERATURE AND PRESSURE RELIEF VALVE
FILLING HEATER WITH WATER
INSTALLATION CHECK LIST
NATURAL GAS MODELS,
L.P. (PROPANE, BOTTLED) GAS MODELS, OUT OF FUEL EXPOSURE TO WATER
INSTRUCTIONS FOR CLEANING TANK, TO RETURN WATER HEATER TO OPERATION, VACATION
COMBINATION SPACE HEATING /POTABLE WATER
HEATING SYSTEM, VENTING SYSTEM INSPECTION, CONDENSATION
FOR YOUR SAFETY READ BEFORE OPERATING, OPERATING INSTRUCTIONS
TO TURN OFF GAS TO APPLIANCE, HI-TEMPERATURE LIMIT,
WATER TEMPERATURE REGULATION, TEMPERATURE CONTROL
GAS PRESSURE, EMERGENCY SHUTDOWN INSTRUCTIONS, TAMPERING, MAINTENANCE
PILOT AND MAIN BURNER, WATER HEATER SOUNDS, DRAINING
COMMON ISSUES
REPLACEMENT PARTS LIST
REPLACEMENT PARTS ILLUSTRATION
COMBINATION SPACE HEATING / POTABLE WATER HEATING SYSTEM
A
1
3
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
C
D
WARNING
Read and understand instruction manual and safety
messages before installing, operating, or servicing
this water heater.
Failure to follow instructions and safety messages
could result in death or serious injury.
Instruction manual must remain with water heater.
DANGER Water temperature over 125°f (52°c) can cause
severe burns instantly resulting in severe injury or
death.
Children, the elderly, and the physically or mentally
disabled are at highest risk for scald injury.
Feel water before bathing or showering.
Temperature limiting valves are available.
Read instruction manual for safe temperature
setting.
WARNING
For continued protection against risk of fire:
. Do not install water heater on carpeted floor.
. Do not operate water heater if flood damaged.
Fire Hazard
WARNING
. Overheated water can cause water tank
explosion.
. Properly sized temperature and pressure relief
valve must be installed in opening provided.
Explosion Hazard
CAUTION
. Do not operate water heater if flood damaged.
. Inspect and replace anode.
. Install in location with drainage.
. Fill tank with water before operation.
. Be alert for thermal expansion.
Refer to instrucion manual for installation and service.
Improper installation and use may result in property damage.
WARNING
. Install vent system in accordance with codes and
regulations.
. Do not operate water heater if flood damaged.
. High altitude orifice must be installed for
operation above 7,700 feet (2,347m).
. Do not operate if soot buildup.
. Do not place chemical vapor emitting products
near water heater.
. Gas and carbon monoxide detectors are available.
Breathing carbon monoxide can cause brain damage or death.
Always read and understand the instruction manual
Breathing Hazard - Carbon Monoxide Gas
WARNING
. Do not store or use gasoline or other flammable vapors or liquids in the
vicinity of this or any other appliance.
. Avoid all ignition sources if you smell LP gas.
. Do not expose water heater control to excessive gas pressure.
. Use only gas shown on rating plate.
. Mantain required clearances to combustibles.
. Keep ignition sources away from faucets after extended period of non-use.
Read instruction manual before
installing, using, or servicing
water heater.
Fire or Explosion Hazard
FAILURE TO PROVIDE AN EXPANSION TANK ON THE COLD WATER LINE ON A CLOSED SYSTEM WILL VOID THE WARRANTY
ON THE WATER HEATER.
FOR YOUR SAFETY
Do not use or store gasoline or any other flammable vapors, liquids, or materials in vicinity of this or any other appliance.
FOR YOUR SAFETY - WHAT TO DO IF YOU SMELL GAS
. Do not try to light any appliance.
. Do not touch any electrical switch; do not use any phone in your building.
. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier´s instructions.
. If you cannot reach your gas supplier, call the fire department.
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual.
For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
THIS WATER HEATER MUST BE PROPERLY AND REGULARLY MAINTAINED.
FAILURE TO DO SO WILL VOID THE WARRANTY.
Please complete the following information at the time of installation. This should be retained and presented along with the warranty in case a claim
is necessary.
MODEL NUMBER: TYPE:
SERIAL NUMBER:
INSTALLATION ADDRESS:
THIS WATER HEATER HAS BEEN INSTALLED IN ACCORDANCE WITH THESE INSTALLATION
INSTRUCTIONS AND LOCAL CODE REQUIREMENTS ON
INSTALLER:
DATE
WARNING
WARNING
1
2
CONSUMER RESPONSIBILITIES
WARRANTY LIMITATIONS
THE MANUFACTURER OF THIS WATER HEATER WILL NOT BE RESPONSIBLE FOR TANK FAILURES OR WATER HEATER FAILURES RESULTING FROM ANY OF
THE FOLLOWING CONDITIONS AND MAY AT IT’S DISCRETIONS VOID THE WATER HEATER WARRANTY WHEN THESE CONDITIONS RESULT IN
PREMATURE FAILURES OF THE TANK OR COMPONENTS
1. INSTALLATIONS NOT COMPLYING WITH ALL LOCAL CODES.
2. FAILURES DUE TO UNDERSIZING OF THE WATER HEATER AND SUBSEQUENT EXCESSIVE BURNER FIRING.
3. BAD WATER CONDITIONS SUCH AS WELL WATER WITH EXCESSIVE MINERAL DEPOSITS. IT IS THE RESPONSABILITY OF THE INSTALLER TO TAKE WHAT EVER STEPS
ARE REQUIRED INCLUDING THE INSTALLATION OF WATER HEATER SOFTENERS, TO PREVENT EXCESSIVE LIME BUILD UP AND SUBSEQUENT METAL FATIGUE DUE TO
OVER HEATING OF THE TANK BOTTOM AND TO USE THE HAND HOLE CLEANOUT PROVIDED IN THIS WATER HEATER TO KEEP LIME DEPOSITS IN THE TANK BOTTOM
EXCEEDING FROM 2” HEIGHT.
4. INSTALLATION OF MULTIPLE WATER HEATERS IN SEQUENCE RATHER THAN PARALLEL RESULTING IN EXCESS FIRING AND/OR EXCESSIVE CONDENSATIONS ON
FIRST HEATER IN SERIES OR OUT OF BALANCE PILOT OUTAGES AND PREMATURE FAILURE OF BURNER COMPONENT PARTS WILL OCCUR.
5. FAILURE TO PROVIDE ADEQUATE COMBUSTION AIR AND A CONTAMINATED AIR OUTLET OR TO ADEQUATE PROPER VENTING RESULTING IN NEGATIVE AIR
PRESSURE DUE TO IMPROPER LOCATION OR LACK OF COMBUSTION SHOWN ON OWNERS OPERATION MANUAL AND THE INSTALLATION IN COMPLIANCE WITH
UNIFORM PLUMB CODE.
6. FAILURE TO INSTALL HEATERS TO MANUFACTURE AND BUILDING SAFETY STANDARDS WILL CAUSE PREMATURE FAILURE OF COMPONENT PARTS, HAZARDOUS
CONDITIONS AND FAILURE OF THE HEATER OR COMPONENTS CAUSED BY CHEMICALS OR SOLVENTS BEING STORED IN THE INMEDIATE VICINITY OF THE WATER
HEATER.
7. FAILURE TO PROVIDE A PROPERLY SIZED EXPANSION TANK ON THE COLD WATER LINE ON A CLOSED SYSTEM.
8. FAILURE ADEQUATE GAS SUPPLY AND PROPER PRESSURE AS OUTLINED ON OWNERS OPERATION MANUAL INSTALLED IN COMPLIANCE WITH UNIFORM PLUMBING
CODE.
9. FAILURE TO INSTALL TEMPERATURE PRESSURE RELIEF VALVE DRAIN AS PER OWNERS OPERATION MANUAL AND IN COMPLIANCE WITH UNIFORM PLUMBING CODE.
10. FAILURE TO SET UP THE ELECTRICAL INSTALLATION IN COMPLIANCE TO OPERATION MANUAL AND TO NATIONAL ELECTRIC CODE.
THIS MANUAL HAS BEEN PREPARED TO ACQUAINT YOU WITH THE INSTALLATION, OPERATION AND
MAINTENANCE OF YOUR GAS WATER HEATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION.
WE URGE YOU TO READ ALL INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR
OPERATION OF YOUR WATER HEATER. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
The manufacturer of this water heater will not be liable for any damages caused by failure to comply with the installation and operating instructions
outlined on the following pages. These instructions are a guide for the correct installation of your water heater. lf you lack the necessary skills
required or have difficulty following the directions, you should not proceed but get help from a qualified person for that part of the installation you
do not understand. Your gas-fired water heater is design-certified by ETL. The installation should conform with the local code or the authority
having jurisdiction, or in the absence of such, the National Gas Code. ANSI Z223.1 NFPA 54. A copy of the Code can be purchased from American
Gas Association Order Processing, 400 N. Capital St. N.W. Washington D.C. 20001 e-mail ordering: www.aga.org Fax ordering: 866-8 I6-9444.
A rating plate identifying your water heater will be found next to the gas control valve (thermostat).
The water utility supply meter may contain a check valve, back flow preventer or water pressure reducing valve. This will create a closed water
system. During the heating cycle of the water heater, the water expands creating a pressure build up in the water system. A temperature and
pressure relief valve must be installed on the water heater (150 PSI maximum pressure setting. See Temperature and Pressure Relief Valve).
If the water supply system contains a check valve, back flow preventer, or water pressure reducing valve you will have closed
water system and the pressure will build up during the water heating cycle. The temperature and pressure relief valve on the
water heater will leak during the water heating cycle resulting in loss of energy. To prevent the build up of lime in the T&P valve
and damage to the water heater by pressure surges you must install an expansion tank on the cold water supply line. The thermal
expansion tank should have a minimum capacity of 4.5 U.S. gallons. It requires both T&P valves and expansion tanks for closed
system.
Multiple water heating system and/or a system with additional storage tank must be sized by thermal expansion tank
manufacturer.
WARNING CLOSED WATER SYSTEMS
PRESSURE BUILD-UP IN CLOSED WATER SYSTEMS
FAILURE TO PROVIDE AN EXPANSION TANK ON THE COLD WATER LINE ON A CLOSED SYSTEM WILL VOID THE WARRANTY
ON THE WATER HEATER.
FOR YOUR SAFETY
Do not use or store gasoline or any other flammable vapors, liquids, or materials in vicinity of this or any other appliance.
FOR YOUR SAFETY - WHAT TO DO IF YOU SMELL GAS
. Do not try to light any appliance.
. Do not touch any electrical switch; do not use any phone in your building.
. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier´s instructions.
. If you cannot reach your gas supplier, call the fire department.
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual.
For assistance or additional information consult a qualified installer, service agency, or the gas supplier.
THIS WATER HEATER MUST BE PROPERLY AND REGULARLY MAINTAINED.
FAILURE TO DO SO WILL VOID THE WARRANTY.
Please complete the following information at the time of installation. This should be retained and presented along with the warranty in case a claim
is necessary.
MODEL NUMBER: TYPE:
SERIAL NUMBER:
INSTALLATION ADDRESS:
THIS WATER HEATER HAS BEEN INSTALLED IN ACCORDANCE WITH THESE INSTALLATION
INSTRUCTIONS AND LOCAL CODE REQUIREMENTS ON
INSTALLER:
DATE
WARNING
WARNING
1
2
CONSUMER RESPONSIBILITIES
WARRANTY LIMITATIONS
THE MANUFACTURER OF THIS WATER HEATER WILL NOT BE RESPONSIBLE FOR TANK FAILURES OR WATER HEATER FAILURES RESULTING FROM ANY OF
THE FOLLOWING CONDITIONS AND MAY AT IT’S DISCRETIONS VOID THE WATER HEATER WARRANTY WHEN THESE CONDITIONS RESULT IN
PREMATURE FAILURES OF THE TANK OR COMPONENTS
1. INSTALLATIONS NOT COMPLYING WITH ALL LOCAL CODES.
2. FAILURES DUE TO UNDERSIZING OF THE WATER HEATER AND SUBSEQUENT EXCESSIVE BURNER FIRING.
3. BAD WATER CONDITIONS SUCH AS WELL WATER WITH EXCESSIVE MINERAL DEPOSITS. IT IS THE RESPONSABILITY OF THE INSTALLER TO TAKE WHAT EVER STEPS
ARE REQUIRED INCLUDING THE INSTALLATION OF WATER HEATER SOFTENERS, TO PREVENT EXCESSIVE LIME BUILD UP AND SUBSEQUENT METAL FATIGUE DUE TO
OVER HEATING OF THE TANK BOTTOM AND TO USE THE HAND HOLE CLEANOUT PROVIDED IN THIS WATER HEATER TO KEEP LIME DEPOSITS IN THE TANK BOTTOM
EXCEEDING FROM 2” HEIGHT.
4. INSTALLATION OF MULTIPLE WATER HEATERS IN SEQUENCE RATHER THAN PARALLEL RESULTING IN EXCESS FIRING AND/OR EXCESSIVE CONDENSATIONS ON
FIRST HEATER IN SERIES OR OUT OF BALANCE PILOT OUTAGES AND PREMATURE FAILURE OF BURNER COMPONENT PARTS WILL OCCUR.
5. FAILURE TO PROVIDE ADEQUATE COMBUSTION AIR AND A CONTAMINATED AIR OUTLET OR TO ADEQUATE PROPER VENTING RESULTING IN NEGATIVE AIR
PRESSURE DUE TO IMPROPER LOCATION OR LACK OF COMBUSTION SHOWN ON OWNERS OPERATION MANUAL AND THE INSTALLATION IN COMPLIANCE WITH
UNIFORM PLUMB CODE.
6. FAILURE TO INSTALL HEATERS TO MANUFACTURE AND BUILDING SAFETY STANDARDS WILL CAUSE PREMATURE FAILURE OF COMPONENT PARTS, HAZARDOUS
CONDITIONS AND FAILURE OF THE HEATER OR COMPONENTS CAUSED BY CHEMICALS OR SOLVENTS BEING STORED IN THE INMEDIATE VICINITY OF THE WATER
HEATER.
7. FAILURE TO PROVIDE A PROPERLY SIZED EXPANSION TANK ON THE COLD WATER LINE ON A CLOSED SYSTEM.
8. FAILURE ADEQUATE GAS SUPPLY AND PROPER PRESSURE AS OUTLINED ON OWNERS OPERATION MANUAL INSTALLED IN COMPLIANCE WITH UNIFORM PLUMBING
CODE.
9. FAILURE TO INSTALL TEMPERATURE PRESSURE RELIEF VALVE DRAIN AS PER OWNERS OPERATION MANUAL AND IN COMPLIANCE WITH UNIFORM PLUMBING CODE.
10. FAILURE TO SET UP THE ELECTRICAL INSTALLATION IN COMPLIANCE TO OPERATION MANUAL AND TO NATIONAL ELECTRIC CODE.
THIS MANUAL HAS BEEN PREPARED TO ACQUAINT YOU WITH THE INSTALLATION, OPERATION AND
MAINTENANCE OF YOUR GAS WATER HEATER AND TO PROVIDE IMPORTANT SAFETY INFORMATION.
WE URGE YOU TO READ ALL INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR
OPERATION OF YOUR WATER HEATER. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
The manufacturer of this water heater will not be liable for any damages caused by failure to comply with the installation and operating instructions
outlined on the following pages. These instructions are a guide for the correct installation of your water heater. lf you lack the necessary skills
required or have difficulty following the directions, you should not proceed but get help from a qualified person for that part of the installation you
do not understand. Your gas-fired water heater is design-certified by ETL. The installation should conform with the local code or the authority
having jurisdiction, or in the absence of such, the National Gas Code. ANSI Z223.1 NFPA 54. A copy of the Code can be purchased from American
Gas Association Order Processing, 400 N. Capital St. N.W. Washington D.C. 20001 e-mail ordering: www.aga.org Fax ordering: 866-8 I6-9444.
A rating plate identifying your water heater will be found next to the gas control valve (thermostat).
The water utility supply meter may contain a check valve, back flow preventer or water pressure reducing valve. This will create a closed water
system. During the heating cycle of the water heater, the water expands creating a pressure build up in the water system. A temperature and
pressure relief valve must be installed on the water heater (150 PSI maximum pressure setting. See Temperature and Pressure Relief Valve).
If the water supply system contains a check valve, back flow preventer, or water pressure reducing valve you will have closed
water system and the pressure will build up during the water heating cycle. The temperature and pressure relief valve on the
water heater will leak during the water heating cycle resulting in loss of energy. To prevent the build up of lime in the T&P valve
and damage to the water heater by pressure surges you must install an expansion tank on the cold water supply line. The thermal
expansion tank should have a minimum capacity of 4.5 U.S. gallons. It requires both T&P valves and expansion tanks for closed
system.
Multiple water heating system and/or a system with additional storage tank must be sized by thermal expansion tank
manufacturer.
WARNING CLOSED WATER SYSTEMS
PRESSURE BUILD-UP IN CLOSED WATER SYSTEMS
Figure 1
Figure 2
Figure 3
Clearance/Flooring- If the water heater is installed directly on carpeting, it must be installed on a metal or wood panel which extends beyond
the full width and depth of the water heater by at least 3 inches in any direction. If the water heater is installed in an alcove, the entire floor must
be covered by the panel. A minimum of 24 inches front clearance shall be provided for inspection and servicing.
This water heater may be installed in an alcove on combustible flooring with clearances from combustible materials
as shown in Figures 1 and 2. Tank Leg Thermal Breaks shall always be used when installed on combustible flooring.
For Vent Termination Horizontal 12” min. above grade/snow level.
REMEMBER: Flammable vapors may be drawn to this water heater from
other areas of the structure by air currents.
NOTE: HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT
SUBJECT TO PHYSICAL DAMAGE BY MOVING VEHICLES OR AREA
FLOODING.
Typical Installation in Residential Garages (Illustration copyright by the American
Gas Association. Used by permission of the copyright holder.)
The National Fuel Gas Code (ANSI Z223.1 /NFPA 54) expressly prohibits the following:
a) Installation of a water heater in a bathroom, bedroom, or any occupied room normally kept closed.
b) Installation of a water heater in a garage, unless the unit is installed so that the burner and ignition devices are at least eighteen (18) inches above
floor level and protected to avoid damage by moving vehicle. See Figure 3.
CAUTION
CLEARANCES FROM COMBUSTIBLE
CONSTRUCTION
PLC 75 - 76
PLC 100 - 76
PLR 75 - 76
PLR 100 - 76
18” 2” 6” 6”
18” 2” 6” 6”
18” 2” 6” 6”
18” 2” 6” 6”
A B C D
FRONT OPEN
CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOOR*
*Tank Leg Thermal Breaks shall always be used when installed on combustible flooring.
CERTIFIED FOR ALCOVE INSTALLATION
B
BB
D
CD
AA
Vehicle Stop
Garage
18”
4
3
GENERAL
INSPECT SHIPMENT: Inspect water heater for possible damage. If damaged, notify carrier immediately. Check markings on rating plate to make
certain it corresponds with your application.
Read these instructions thoroughly before proceeding with the installation of this new gas-fired water heater. If there is any difficulty understanding
all or any part of these instructions, it is recommended that a qualified service person perform the installation.
NOTICE: The manufacturer's warranty does not cover damage or injury cause by the use of any energy-saving devices (other than those authorized
by the manufacturer) in conjunction with this water heater. The use of unauthorized energy-saving devices may decrease the life of the water heater
and endanger life and/or property. The manufacturer will not be held liable for loss or injury resulting from the use of any unauthorized device in
conjunction with this water heater.
This water heater has been equipped for use with one type of gas only. Compare the information provided on the rating plate affixed to the front
of the water heater, making sure that the gas stated on the rating plate is the same as the gas to be used. DO NOT ATTEMPT TO USE THIS
WATER HEATER WITH ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING PLATE. Do not attempt to convert this water heater
for use with a gas other than the type for which it is equipped. Failure to use the proper gas can create an unsafe condition resulting in property
damage, bodily injury, or death. Consult local gas supplier or gas company if there are any questions.
For installations 2000 ft. and above, this water heater must be ordered from the supplier to the manufacturer's specifications for that particular
altitude. Contact the company listed on the rating label when ordering high altitude constructed water heaters.
For any questions not covered in this booklet, contact your dealer or write to us at the address shown the rating plate affixed to the front of the
water heater.
This water heater has been designed and manufactured for the express purpose of heating and storing potable water and space heating. See page
23 for space heating instructions. Any use other than this purpose will release the manufacturer from any liability or warranty claims stemming from
the issue of this product. Consult local authorities.
INSTALLATION
Location- Select a location accessible to water lines, gas supply (type identified on the rating plate), an adequate open drain, and as close as practi-
cal to a chimney or gas vent. When installed, the water heater must be level. To prevent excessive heat loss through water piping, locate the water
heater as close as practical to the areas of greatest hot water usage. Do not locate the water heater where lines could be subjected to freezing
temperatures.
Adequate clearances shall be provided for easy access to controls by service personnel to enable proper cleaning, servicing, and operation of the
water heater. Under no circumstances is the front of the water heater to be placed in a position where the burner tray assembly cannot slide out
for removal when servicing.
DO NOT STORE OR USE FLAMMABLE LIQUIDS, VAPORS, OR MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
CAUTION
IMPORTANT
BEFORE PROCEEDING WITH THE INSTALLATION OF THIS WATER HEATER, READ AND THOROUGHLY UNDERSTAND THESE
INSTALLATION AND OPERATION INSTRUCTIONS. IF THERE ARE ANY QUESTIONS, THIS INSTALLATION SHOULD BE PERFORMED
BY A QUALIFIED SERVICE PERSON.
When installed in combustible flooring, the tank leg thermal break piece identified as part No. 4 on the replacement part
illustration ( Figure 17), must be installed under each leg.
Figure 1
Figure 2
Figure 3
Clearance/Flooring- If the water heater is installed directly on carpeting, it must be installed on a metal or wood panel which extends beyond
the full width and depth of the water heater by at least 3 inches in any direction. If the water heater is installed in an alcove, the entire floor must
be covered by the panel. A minimum of 24 inches front clearance shall be provided for inspection and servicing.
This water heater may be installed in an alcove on combustible flooring with clearances from combustible materials
as shown in Figures 1 and 2. Tank Leg Thermal Breaks shall always be used when installed on combustible flooring.
For Vent Termination Horizontal 12” min. above grade/snow level.
REMEMBER: Flammable vapors may be drawn to this water heater from
other areas of the structure by air currents.
NOTE: HEATER SHALL BE LOCATED OR PROTECTED SO IT IS NOT
SUBJECT TO PHYSICAL DAMAGE BY MOVING VEHICLES OR AREA
FLOODING.
Typical Installation in Residential Garages (Illustration copyright by the American
Gas Association. Used by permission of the copyright holder.)
The National Fuel Gas Code (ANSI Z223.1 /NFPA 54) expressly prohibits the following:
a) Installation of a water heater in a bathroom, bedroom, or any occupied room normally kept closed.
b) Installation of a water heater in a garage, unless the unit is installed so that the burner and ignition devices are at least eighteen (18) inches above
floor level and protected to avoid damage by moving vehicle. See Figure 3.
CAUTION
CLEARANCES FROM COMBUSTIBLE
CONSTRUCTION
PLC 75 - 76
PLC 100 - 76
PLR 75 - 76
PLR 100 - 76
18” 2” 6” 6”
18” 2” 6” 6”
18” 2” 6” 6”
18” 2” 6” 6”
A B C D
FRONT OPEN
CERTIFIED FOR INSTALLATION ON COMBUSTIBLE FLOOR*
*Tank Leg Thermal Breaks shall always be used when installed on combustible flooring.
CERTIFIED FOR ALCOVE INSTALLATION
B
BB
D
CD
AA
Vehicle Stop
Garage
18”
4
3
GENERAL
INSPECT SHIPMENT: Inspect water heater for possible damage. If damaged, notify carrier immediately. Check markings on rating plate to make
certain it corresponds with your application.
Read these instructions thoroughly before proceeding with the installation of this new gas-fired water heater. If there is any difficulty understanding
all or any part of these instructions, it is recommended that a qualified service person perform the installation.
NOTICE: The manufacturer's warranty does not cover damage or injury cause by the use of any energy-saving devices (other than those authorized
by the manufacturer) in conjunction with this water heater. The use of unauthorized energy-saving devices may decrease the life of the water heater
and endanger life and/or property. The manufacturer will not be held liable for loss or injury resulting from the use of any unauthorized device in
conjunction with this water heater.
This water heater has been equipped for use with one type of gas only. Compare the information provided on the rating plate affixed to the front
of the water heater, making sure that the gas stated on the rating plate is the same as the gas to be used. DO NOT ATTEMPT TO USE THIS
WATER HEATER WITH ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING PLATE. Do not attempt to convert this water heater
for use with a gas other than the type for which it is equipped. Failure to use the proper gas can create an unsafe condition resulting in property
damage, bodily injury, or death. Consult local gas supplier or gas company if there are any questions.
For installations 2000 ft. and above, this water heater must be ordered from the supplier to the manufacturer's specifications for that particular
altitude. Contact the company listed on the rating label when ordering high altitude constructed water heaters.
For any questions not covered in this booklet, contact your dealer or write to us at the address shown the rating plate affixed to the front of the
water heater.
This water heater has been designed and manufactured for the express purpose of heating and storing potable water and space heating. See page
23 for space heating instructions. Any use other than this purpose will release the manufacturer from any liability or warranty claims stemming from
the issue of this product. Consult local authorities.
INSTALLATION
Location- Select a location accessible to water lines, gas supply (type identified on the rating plate), an adequate open drain, and as close as practi-
cal to a chimney or gas vent. When installed, the water heater must be level. To prevent excessive heat loss through water piping, locate the water
heater as close as practical to the areas of greatest hot water usage. Do not locate the water heater where lines could be subjected to freezing
temperatures.
Adequate clearances shall be provided for easy access to controls by service personnel to enable proper cleaning, servicing, and operation of the
water heater. Under no circumstances is the front of the water heater to be placed in a position where the burner tray assembly cannot slide out
for removal when servicing.
DO NOT STORE OR USE FLAMMABLE LIQUIDS, VAPORS, OR MATERIALS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
CAUTION
IMPORTANT
BEFORE PROCEEDING WITH THE INSTALLATION OF THIS WATER HEATER, READ AND THOROUGHLY UNDERSTAND THESE
INSTALLATION AND OPERATION INSTRUCTIONS. IF THERE ARE ANY QUESTIONS, THIS INSTALLATION SHOULD BE PERFORMED
BY A QUALIFIED SERVICE PERSON.
When installed in combustible flooring, the tank leg thermal break piece identified as part No. 4 on the replacement part
illustration ( Figure 17), must be installed under each leg.
CAUTION
Combustion and Ventilation Air- Provisions must be made for adequate combustion and ventilation air. Details outlining proper air supply
for various types of installation are prescribed by the National Fuel Gas Code (ANSI Z-223.1/ NFPA 54) latest edition. If the water heater is installed
in unconfined space within the building, infiltration air may be adequate for proper combustion and ventilation. Buildings of tight construction
(weather stripping, caulked, etc.) require additional air from outdoors.
If the water heater is installed in a confined space (volume is less than 50 scf. fper I000 BTUH of the total input rating of all gas appliances in that
space), air must be supplied through two permanent openings. One opening shall be within 12 inches from the top of the enclosure and one within
12 inches of the bottom. The openings must be protected by metal louvers or 1/4" min. mesh metal screen.
The size of the openings are as follows:
1.- lf the openings communicate directly with an additional room(s) of sufficient volume, each opening shall have a minimum free area opening of 1
sq. in. per 1000 BTUH of the total input rating of all gas appliances in the confined space, but not less than 100 sq. inches.
2.- If the openings communicate directly with the outdoors or through vertical ducts with the outdoors, each opening shall have a minimum free
area of I sq. in. per 4000 of the total rating of all gas appliances in the enclosure.
3.- If the openings communicate with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 sq. in. per 2000 BTUH
of the total rating of all gas appliances.
The draft diverter relief opening of the water heater and the combustion air inlet must be in the same atmospheric
pressure zone. Large exhaust fans in kitchens or other locations can lower the air pressure inside an enclosure and
interfere with proper operation and venting of the water heater. In these cases, the water heater should be installed
in a separate room with combustion and ventilation air supplied directly from outdoors as previously described.
Corrosive Atmosphere- Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical
vapors. Spray can propellants, cleaning solvents, refrigeration and air conditioning refrigerants, swimming pool chemicals, calcium and sodium
chloride, waxes, and process chemicals are typical compounds which are potentially corrosive. These materials are corrosive at very low
concentration levels with little or no odor to reveal their presence.
Products of this sort must not be stored near the water heater, nor should air which is brought in contact with the water heater contain any of these
chemicals. Flammable vapors may be drawn by air currents from other areas of the structure to this appliance. If necessary, uncontaminated air
should be obtained from remote or outside sources.
THE WARRANTY ON THIS WATER HEATER DOES NOT COVER DAMAGE CAUSED FROM OPERATION IN A CORROSIVE
ATMOSPHERE.
Water Damage/Drain Pan- The water heater should be located in an area where leakage of the tank or connections
will not result in damage to the area adjacent to the water heater or to lower floors of the structure. WHEN SUCH
LOCATIONS CANNOT BE AVOIDED, A SUITABLE DRAIN PAN MUST BE INSTALLED UNDER THE WATER
HEATER HAVING A LENGTH AND WIDTH AT LEAST 3 INCHES GREATER THAN THE DIAMETER OF THE
WATER HEATER, A MAXIMUM HEIGHT OF 1-3/4 INCHES, AND BE PIPED TO AN OPEN DRAIN. DO NOT
RESTRICT THE FLOW OF COMBUSTION AIR.
DRAFTHOOD LOCATION
Vent Size Model Vent Size
DRAIN PAN INSTALLATION AND CONSTRUCTION MUST CONFORM TO LOCAL CODES AND ORDINANCES.
IF NOT INSTALLED AND OPERATED IN ACCORDANCE WITH THESE INSTRUCTIONS, UNDER NO CIRCUMSTANCES WILL THE
MANUFACTURER OF THIS WATER HEATER BE LIABLE FOR ANY WATER DAMAGE OR INJURY IN CONNECTION WITH THIS WATER
HEATER.
6
5
4 in
VENTING
WARNING
This water heater may be installed as a replacement with venting that met the existing codes at the time of the
installation of the original water heater.
The installer to check the installation for venting and for spillage all around the draft hood relief opening after five minutes of operation the method
to check for flue products spillage should utilize a flame or a match, or candle or smoke or flame form another source such a cigarette or grill lighter
wand. The procedure used should be to play the flame or smoke around the perimeter of the draft hood from the outside.
If spillage is encountered, it would be manifested by smoke escaping away from the draft hood or by the flame being extinguished while outside of
the hood. Good venting would be indicated by smoke and the flames being drawn into the draft hood.
IMPORTANT NOTICE
DRAFTHOOD
Figure 4
PLC 75 - 76
PLC 100 - 76
PLR 75 - 76
PLR 100 - 76
CAUTION
Combustion and Ventilation Air- Provisions must be made for adequate combustion and ventilation air. Details outlining proper air supply
for various types of installation are prescribed by the National Fuel Gas Code (ANSI Z-223.1/ NFPA 54) latest edition. If the water heater is installed
in unconfined space within the building, infiltration air may be adequate for proper combustion and ventilation. Buildings of tight construction
(weather stripping, caulked, etc.) require additional air from outdoors.
If the water heater is installed in a confined space (volume is less than 50 scf. fper I000 BTUH of the total input rating of all gas appliances in that
space), air must be supplied through two permanent openings. One opening shall be within 12 inches from the top of the enclosure and one within
12 inches of the bottom. The openings must be protected by metal louvers or 1/4" min. mesh metal screen.
The size of the openings are as follows:
1.- lf the openings communicate directly with an additional room(s) of sufficient volume, each opening shall have a minimum free area opening of 1
sq. in. per 1000 BTUH of the total input rating of all gas appliances in the confined space, but not less than 100 sq. inches.
2.- If the openings communicate directly with the outdoors or through vertical ducts with the outdoors, each opening shall have a minimum free
area of I sq. in. per 4000 of the total rating of all gas appliances in the enclosure.
3.- If the openings communicate with the outdoors through horizontal ducts, each opening shall have a minimum free area of 1 sq. in. per 2000 BTUH
of the total rating of all gas appliances.
The draft diverter relief opening of the water heater and the combustion air inlet must be in the same atmospheric
pressure zone. Large exhaust fans in kitchens or other locations can lower the air pressure inside an enclosure and
interfere with proper operation and venting of the water heater. In these cases, the water heater should be installed
in a separate room with combustion and ventilation air supplied directly from outdoors as previously described.
Corrosive Atmosphere- Water heater corrosion and component failure can be caused by the heating and breakdown of airborne chemical
vapors. Spray can propellants, cleaning solvents, refrigeration and air conditioning refrigerants, swimming pool chemicals, calcium and sodium
chloride, waxes, and process chemicals are typical compounds which are potentially corrosive. These materials are corrosive at very low
concentration levels with little or no odor to reveal their presence.
Products of this sort must not be stored near the water heater, nor should air which is brought in contact with the water heater contain any of these
chemicals. Flammable vapors may be drawn by air currents from other areas of the structure to this appliance. If necessary, uncontaminated air
should be obtained from remote or outside sources.
THE WARRANTY ON THIS WATER HEATER DOES NOT COVER DAMAGE CAUSED FROM OPERATION IN A CORROSIVE
ATMOSPHERE.
Water Damage/Drain Pan- The water heater should be located in an area where leakage of the tank or connections
will not result in damage to the area adjacent to the water heater or to lower floors of the structure. WHEN SUCH
LOCATIONS CANNOT BE AVOIDED, A SUITABLE DRAIN PAN MUST BE INSTALLED UNDER THE WATER
HEATER HAVING A LENGTH AND WIDTH AT LEAST 3 INCHES GREATER THAN THE DIAMETER OF THE
WATER HEATER, A MAXIMUM HEIGHT OF 1-3/4 INCHES, AND BE PIPED TO AN OPEN DRAIN. DO NOT
RESTRICT THE FLOW OF COMBUSTION AIR.
DRAFTHOOD LOCATION
Vent Size Model Vent Size
DRAIN PAN INSTALLATION AND CONSTRUCTION MUST CONFORM TO LOCAL CODES AND ORDINANCES.
IF NOT INSTALLED AND OPERATED IN ACCORDANCE WITH THESE INSTRUCTIONS, UNDER NO CIRCUMSTANCES WILL THE
MANUFACTURER OF THIS WATER HEATER BE LIABLE FOR ANY WATER DAMAGE OR INJURY IN CONNECTION WITH THIS WATER
HEATER.
6
5
4 in
VENTING
WARNING
This water heater may be installed as a replacement with venting that met the existing codes at the time of the
installation of the original water heater.
The installer to check the installation for venting and for spillage all around the draft hood relief opening after five minutes of operation the method
to check for flue products spillage should utilize a flame or a match, or candle or smoke or flame form another source such a cigarette or grill lighter
wand. The procedure used should be to play the flame or smoke around the perimeter of the draft hood from the outside.
If spillage is encountered, it would be manifested by smoke escaping away from the draft hood or by the flame being extinguished while outside of
the hood. Good venting would be indicated by smoke and the flames being drawn into the draft hood.
IMPORTANT NOTICE
DRAFTHOOD
Figure 4
PLC 75 - 76
PLC 100 - 76
PLR 75 - 76
PLR 100 - 76
Drafthood- This water heater has been shipped with a draft diverter for which it was designed with reference to the horizontal and vertical
planes. If removed, the draft diverter shall be replaced in the same position and secured to the jacket top by the screws with which it was installed.
Vent Piping- This water heater must be connected to a masonry chimney or venting system approved by local codes or ordinances. The vent
connector used to attach the draft diverter outlet to the chimney or approved vent must be of the same diameter as the drafthood outlet or larger.
For proper venting in certain installations, a larger vent connector may be needed. Consult venting tables in National Fuel Gas Code ANSI
Z223.1/NFPA 54 latest or current or local code officials for proper application in your area.
Better combustion is achieved by avoiding numerous elbows in the vent piping. Horizontal piping must be sloped upward at least 1/4 inch per linear
foot of length. All connections in venting system must be securely fastened with sheet metal screws or other approved method. Check local codes
and ordinances.
Failure to install a proper venting system can result in fire, injury, or death. When an existing Category I appliance is removed or replaced, the original
venting system may no longer be sized to properly vent the attached appliances. An undersized system will cause formation of condensate, leakage,
spillage, water heater malfunction, etc.
Schedule periodic cleaning every 6 months for the condensate disposal system and the screens in the vent terminal; also We recommend checking
in on your condensate neutralizers every month.
WATER CONNECTIONS
Installation- Refer to Figure 5 for typical installation. Connect the hot and cold water supply to the water heater, hot to the location marked
"HOT" and cold to the location marked "COLD". Note: If making cold water connection on top, determine that the dip tube is in place. If sweat
connections are used, sweat tubing to adapter before attaching adapter to the top cold water inlet as it may contain a nonmetallic dip tube. When
making these connections, use a good grade of pipe joint compound. Be familiar with the location of the shut-off valve in the cold water line feeding
the water heater (See Figure 5). If a valve is not present, one shall be installed as shown in Figure 5.
Do not install a check valve or other device that would prevent reverse flow of water ("closed system") unless required by local codes. A closed
system will result in frequent operation of the relief valve. Provisions must be made for protection against thermal expansion in the event of a closed
system (Page 1). Warranties do not cover pressure bulges and/or deformities.
This water heater is capable of delivering high temperature hot water at any faucet in the system. Care must be taken whenever using
hot water to avoid scalding injury. Certain appliances require high temperature hot water (such as dishwashers and automatic clothes
washers). In order to prevent potential scald injury, install an anti-scald tempering valve in the water system.
CAUTION
7
8
GAS PIPING
Use clean black iron pipe or equivalent material approved by local codes and ordinances for gas piping. Install a ground-joint-union in the supply line
as close to the 'water heater as possible. A manual gas shut-off valve should be above floor level and readily accessible. A drip leg (consisting of a pipe
tee, 4 inch nipple, and a cap) should be installed as shown in Figure 5.
Make sure the gas supplied to the heater is the same type as listed on the rating plate. DO NOT ATTEMPT TO USE THIS WATER HEATER WITH
ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING PLATE.
Compound used for the connection of all gas piping should be resistant to the action of liquefied petroleum (L.P.) gases. Apply pipe dope sparingly
to the male threads only. DO NOT apply pipe dope to the gas valve inlet. Make certain that no pipe dope has become lodged in the inlet screen of
the gas valve. This will restrict the flow of gas. When attachment of gas piping to gas valve inlet is made, extreme care must be taken to prevent pipe
dope from entering the gas valve inlet and to avoid excessive torque to prevent cracking of the gas valve inlet housing. The suggested maximum
torque is 31.5 lbs-ft. The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked gas inlet from
excessive torque.
TYPICAL INSTALLATION
Terminal Clearances (uses room air for combustion)
A
Clearance above grade,
veranda, porch, deck, or
balcony
12 in (30 cm) H
Clearance to each side of
center line extended above
meter/regulator assembly
3 ft. (91 cm) within a height
15 feet (4.5 m) above the
meter assembly.
BClearance to window or
door that may be opened
4 ft (1.2 m) below or
to side
of opening;
1 ft (300 mm) above
opening
IClearance to regulator
vent outlet 3 ft. (91 cm)
CClearance to permanently
closed window 0 in. J
Clearance to a non-mechanical
air supply inlet into building or
combustion air inlet to any other
appliance
4 ft. below or to side of
opening,1ft. (300 mm) above
opening
D
located above the terminal within
a horizontal distance of 2 feet
(61 cm) from the center line
of the terminal
12 in.† K Clearance to a mechanical air
supply inlet
3 ft. (91 cm) above if within
10ft (3m)
Horizontally
EClearance to unventilated 12 in. L
Above paved sidewalk or paved
driveway located on public
property
7 ft (2.13 m ) for mechanical
draft systems (category
I appliances); vents for
category II and IV appliances
cannot be located above
public walkways or other
areas where condensate or
vapon can cause a nuisance
or hazard
FClearance to outside
corner 24 in. M Clearance under veranda, porch,
deck, or balcony
12 in. ‡
G Clearance to inside corner 18 in.
In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code:
† 1.Where local experience indicates condensate is a problem with Category IV appliances, the vent shall not terminate:
• over public walkways; or
• where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves or other equipment.
TERMINATION CLEARANCES SIDE WALL
Note:The following picture and table are intended to illustrate clearance requirements, and do not serve as a
substitute for locally adopted installation codes.
Drafthood- This water heater has been shipped with a draft diverter for which it was designed with reference to the horizontal and vertical
planes. If removed, the draft diverter shall be replaced in the same position and secured to the jacket top by the screws with which it was installed.
Vent Piping- This water heater must be connected to a masonry chimney or venting system approved by local codes or ordinances. The vent
connector used to attach the draft diverter outlet to the chimney or approved vent must be of the same diameter as the drafthood outlet or larger.
For proper venting in certain installations, a larger vent connector may be needed. Consult venting tables in National Fuel Gas Code ANSI
Z223.1/NFPA 54 latest or current or local code officials for proper application in your area.
Better combustion is achieved by avoiding numerous elbows in the vent piping. Horizontal piping must be sloped upward at least 1/4 inch per linear
foot of length. All connections in venting system must be securely fastened with sheet metal screws or other approved method. Check local codes
and ordinances.
Failure to install a proper venting system can result in fire, injury, or death. When an existing Category I appliance is removed or replaced, the original
venting system may no longer be sized to properly vent the attached appliances. An undersized system will cause formation of condensate, leakage,
spillage, water heater malfunction, etc.
Schedule periodic cleaning every 6 months for the condensate disposal system and the screens in the vent terminal; also We recommend checking
in on your condensate neutralizers every month.
WATER CONNECTIONS
Installation- Refer to Figure 5 for typical installation. Connect the hot and cold water supply to the water heater, hot to the location marked
"HOT" and cold to the location marked "COLD". Note: If making cold water connection on top, determine that the dip tube is in place. If sweat
connections are used, sweat tubing to adapter before attaching adapter to the top cold water inlet as it may contain a nonmetallic dip tube. When
making these connections, use a good grade of pipe joint compound. Be familiar with the location of the shut-off valve in the cold water line feeding
the water heater (See Figure 5). If a valve is not present, one shall be installed as shown in Figure 5.
Do not install a check valve or other device that would prevent reverse flow of water ("closed system") unless required by local codes. A closed
system will result in frequent operation of the relief valve. Provisions must be made for protection against thermal expansion in the event of a closed
system (Page 1). Warranties do not cover pressure bulges and/or deformities.
This water heater is capable of delivering high temperature hot water at any faucet in the system. Care must be taken whenever using
hot water to avoid scalding injury. Certain appliances require high temperature hot water (such as dishwashers and automatic clothes
washers). In order to prevent potential scald injury, install an anti-scald tempering valve in the water system.
CAUTION
7
8
GAS PIPING
Use clean black iron pipe or equivalent material approved by local codes and ordinances for gas piping. Install a ground-joint-union in the supply line
as close to the 'water heater as possible. A manual gas shut-off valve should be above floor level and readily accessible. A drip leg (consisting of a pipe
tee, 4 inch nipple, and a cap) should be installed as shown in Figure 5.
Make sure the gas supplied to the heater is the same type as listed on the rating plate. DO NOT ATTEMPT TO USE THIS WATER HEATER WITH
ANY GAS OTHER THAN THE TYPE LISTED ON THE RATING PLATE.
Compound used for the connection of all gas piping should be resistant to the action of liquefied petroleum (L.P.) gases. Apply pipe dope sparingly
to the male threads only. DO NOT apply pipe dope to the gas valve inlet. Make certain that no pipe dope has become lodged in the inlet screen of
the gas valve. This will restrict the flow of gas. When attachment of gas piping to gas valve inlet is made, extreme care must be taken to prevent pipe
dope from entering the gas valve inlet and to avoid excessive torque to prevent cracking of the gas valve inlet housing. The suggested maximum
torque is 31.5 lbs-ft. The manufacturer of this water heater will not be liable for any damage or injury caused as a result of a cracked gas inlet from
excessive torque.
TYPICAL INSTALLATION
Terminal Clearances (uses room air for combustion)
A
Clearance above grade,
veranda, porch, deck, or
balcony
12 in (30 cm) H
Clearance to each side of
center line extended above
meter/regulator assembly
3 ft. (91 cm) within a height
15 feet (4.5 m) above the
meter assembly.
BClearance to window or
door that may be opened
4 ft (1.2 m) below or
to side
of opening;
1 ft (300 mm) above
opening
IClearance to regulator
vent outlet 3 ft. (91 cm)
CClearance to permanently
closed window 0 in. J
Clearance to a non-mechanical
air supply inlet into building or
combustion air inlet to any other
appliance
4 ft. below or to side of
opening,1ft. (300 mm) above
opening
D
located above the terminal within
a horizontal distance of 2 feet
(61 cm) from the center line
of the terminal
12 in.† K Clearance to a mechanical air
supply inlet
3 ft. (91 cm) above if within
10ft (3m)
Horizontally
EClearance to unventilated 12 in. L
Above paved sidewalk or paved
driveway located on public
property
7 ft (2.13 m ) for mechanical
draft systems (category
I appliances); vents for
category II and IV appliances
cannot be located above
public walkways or other
areas where condensate or
vapon can cause a nuisance
or hazard
FClearance to outside
corner 24 in. M Clearance under veranda, porch,
deck, or balcony
12 in. ‡
G Clearance to inside corner 18 in.
In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code:
† 1.Where local experience indicates condensate is a problem with Category IV appliances, the vent shall not terminate:
• over public walkways; or
• where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief valves or other equipment.
TERMINATION CLEARANCES SIDE WALL
Note:The following picture and table are intended to illustrate clearance requirements, and do not serve as a
substitute for locally adopted installation codes.
Hot water
Shut off valve
Shut off valve
Shut off valve
Shut off valve
Bleed valve
System return
Union
Union
Expansion tank
Water supply
Back flow
preventers
PUMP
SINGLE COMMERCIAL GAS MODEL
TOP CONNECTIONS WITH RETURN CIRCULATION
10
9
TYPICAL INSTALLATION
Min. 1/4 in. rise
per linear feet
VENT CONNECTOR
DRAFTHOOD
HOT WATER OUTLET
RATING PLATE
Manual Shut-Off Valve
Ground Joint Union
Minimum 4”
6 in Minimum
Drip Leg & Cap
(Sediment Trap)
THERMOSTAT
DRIP PAN WITH SUITABLE DRAIN OPEN DRAIN
HAND HOLE
CLEAN OUT
T&P RELIEFVALVE
COLD WATER INLET
SHUT OFFVALVE
EXPANSION TANK
STORAGE TANK
CHECK
VALVE
DRAINVALVE
Use an Expansion Tank in
a closed water system
Cold Water Supply
Return Line
from service
(when used)
Hot Water Service
Discharge to an OPEN DRAIN. DO NOT
thread, cap or plug the end discharge line.
Discharge line should be at least ¾” ID &
pitched for proper drainage to open drain.
Figure 5
Hot water
Shut off valve
Shut off valve
Shut off valve
Shut off valve
Bleed valve
System return
Union
Union
Expansion tank
Water supply
Back flow
preventers
PUMP
SINGLE COMMERCIAL GAS MODEL
TOP CONNECTIONS WITH RETURN CIRCULATION
10
9
TYPICAL INSTALLATION
Min. 1/4 in. rise
per linear feet
VENT CONNECTOR
DRAFTHOOD
HOT WATER OUTLET
RATING PLATE
Manual Shut-Off Valve
Ground Joint Union
Minimum 4”
6 in Minimum
Drip Leg & Cap
(Sediment Trap)
THERMOSTAT
DRIP PAN WITH SUITABLE DRAIN OPEN DRAIN
HAND HOLE
CLEAN OUT
T&P RELIEFVALVE
COLD WATER INLET
SHUT OFFVALVE
EXPANSION TANK
STORAGE TANK
CHECK
VALVE
DRAINVALVE
Use an Expansion Tank in
a closed water system
Cold Water Supply
Return Line
from service
(when used)
Hot Water Service
Discharge to an OPEN DRAIN. DO NOT
thread, cap or plug the end discharge line.
Discharge line should be at least ¾” ID &
pitched for proper drainage to open drain.
Figure 5
12
11
ALL AIR FROM OUTDOORS
The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12
inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely
communicate with the outdoors.
When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4,000 BTU oer hour of total
input rating of all equipment in the enclosure. (Figure 7)
When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per
hour of total input rating of all equipment in the enclosure. (Figure 8)
1. When communicating with the outdoors through horizontal ducts, each duct openin shall have a minimum free area of 1 square inch per 2,000
BTU per hour of total input rating of all equipment in the enclosure. (figure9)
When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which the connect. The minimum dimension
of the rectangular air ducts shall not be less than 3 inches. For other combustion and ventilation air openings, refer to the National Fuel Gas Code
ANSI Z223.I.*
Figure 7
Figure 8
AIR SUPPLY
Important air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere
is excluded from warranty coverage.
The following types of installation ( not limited to the following) will require outdoor air for combustion due to chemical exposure and may reduce
but not elminate the presence of corrosive chemicals in the air.
. Beauty shops.
. Photo processing labs.
. Buildings with indoor pools.
. Water heaters installed in laundry, lobby or craft rooms.
. Water heaters installed in chemical storage areas.
Combustion air must be free of acid-forming chemicals such as sulfur, fluorine, chlorine. These elements are found in aerosol sprays, detergents,
bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants, and many other commercial or household products. When
urned, vapors from these products form highly corrosive acid compounds.
These products should not be stored or used near the water heater or air inlet.
Combustion and ventilation air requeriments are determinated by the location of the water heater. The water heater may be located in either an
open (unconfined) area or in a confined area or small enclosure, such as a closet or small room. Confined spaces are areas with less than 50 sq.ft.
ALL AIR FROM INSIDE THE BUILDING
The confined space shall be provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that
the combined volume of all spaces meets the criteria for an unconfined space shall be considered in making this determination. Each opening shall
have a minimum free area of 1 square inch per 1,000 BTU per hour of the total input rating of all gas utilization equipment in the confined space,
but not less than 100 square inches.
Figure 6
CHIMNEY OF GAS VENT
12
11
ALL AIR FROM OUTDOORS
The confined space shall be provided with two permanent openings, one commencing within 12 inches of the top and one commencing within 12
inches of the bottom of the enclosure. The openings shall communicate directly, or by ducts, with the outdoors or spaces (crawl or attic) that freely
communicate with the outdoors.
When directly communicating with the outdoors each opening shall have a minimum free area of 1 square inch per 4,000 BTU oer hour of total
input rating of all equipment in the enclosure. (Figure 7)
When communicating with the outdoors through vertical ducts, each opening shall have a minimum free area of 1 square inch per 4,000 BTU per
hour of total input rating of all equipment in the enclosure. (Figure 8)
1. When communicating with the outdoors through horizontal ducts, each duct openin shall have a minimum free area of 1 square inch per 2,000
BTU per hour of total input rating of all equipment in the enclosure. (figure9)
When ducts are used, they shall be of the same cross-sectional area as the free area of the openings to which the connect. The minimum dimension
of the rectangular air ducts shall not be less than 3 inches. For other combustion and ventilation air openings, refer to the National Fuel Gas Code
ANSI Z223.I.*
Figure 7
Figure 8
AIR SUPPLY
Important air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere
is excluded from warranty coverage.
The following types of installation ( not limited to the following) will require outdoor air for combustion due to chemical exposure and may reduce
but not elminate the presence of corrosive chemicals in the air.
. Beauty shops.
. Photo processing labs.
. Buildings with indoor pools.
. Water heaters installed in laundry, lobby or craft rooms.
. Water heaters installed in chemical storage areas.
Combustion air must be free of acid-forming chemicals such as sulfur, fluorine, chlorine. These elements are found in aerosol sprays, detergents,
bleaches, cleaning solvents, air fresheners, paint and varnish removers, refrigerants, and many other commercial or household products. When
urned, vapors from these products form highly corrosive acid compounds.
These products should not be stored or used near the water heater or air inlet.
Combustion and ventilation air requeriments are determinated by the location of the water heater. The water heater may be located in either an
open (unconfined) area or in a confined area or small enclosure, such as a closet or small room. Confined spaces are areas with less than 50 sq.ft.
ALL AIR FROM INSIDE THE BUILDING
The confined space shall be provided with two permanent openings communicating directly with an additional room(s) of sufficient volume so that
the combined volume of all spaces meets the criteria for an unconfined space shall be considered in making this determination. Each opening shall
have a minimum free area of 1 square inch per 1,000 BTU per hour of the total input rating of all gas utilization equipment in the confined space,
but not less than 100 square inches.
Figure 6
CHIMNEY OF GAS VENT
13
14
CAUTION
After completing all gas connections, check each gas connection and fitting for leaks. Use a soap and water solution or a commercial leak detector
fluid. NEVER USE MATCHES OR OPEN FLAME WHEN CHECKING FOR GAS LEAKS.
The water heater and its individual gas shut off valve must be disconnected from the gas supply piping system during any pressure testing or that
system at test pressures in excess of 1/2 psi (14" W.C.) or 3.5kPa.
The water heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the
gas supply piping system at test pressures equal to or less than 1/2 psi (l4"W.C.) or 3.5kPa.
If the gas valve is subjected to pressure exceeding 1/2 psi, the damage to the gas valve could result in an extremely
hazardous condition. If this has occurred, the gas valve must be replaced. Contact your dealer for service. It is
recommended that all service work be done by a qualified service agency
INSTALLATION SAFETY WARNING L.P. UNITS
Liquified petroleum (L.P.) gas is heavier than air and will remain at floor level if there is a leak. Basements, crawl spaces, closets and areas below
ground level will serve as pockets for accumulation of leaking gas. Before lighting, sniff at floor level.
IF YOU SMELL GAS, follow applicable instructions on Front Cover or Page 21, DO NOT OPERATE APPLIANCE UNTIL LEAKAGE IS
CORRECTED.
ANODES
This water heater is supplied with anode rods designed to extend tank life and reduce corrosion. Anodes emit a weak flow of electrical current
through the water to protect the tank. When present in "highly active" water, a "rotten egg" odor may be produced from the gases from the anodes,
mixing with the water. This is not the fault of the water heater. Chlorination of the water supply system should minimize this condition. (Consult
your telephone directory for local water treatment specialists). REMOVAL OF AN ANODE ROD WILL VOID THE WARRANTY.
MULTIPLE HEATER INSTALLATION
INSTALLATION DIAGRAMS INSTALLATIONS WHERE HEATERS ARE MANIFOLDED.
All heaters should have approximately the same input rate. To manifold a high input heater with a low input heater will result in the lower input
heater running excessively. It is preferable for all heaters to be the same model.
All heaters must be evenly spaced to provide identical number of turns, length and size of pipes in each manifold. This is absolutely necessary to
insure a balanced condition to all heaters in the installation.
NEVER OPERATE AN EMPTY OR PARTIALLY FILLED WATER HEATER
DISCHARGE OF PURGED GASES
When removing purged gases from a piping system, care should be taken to not create hazardous condition, such as discharging the gases into a
confined area or in an area which contains an ignition source.
VENT PIPE SYSTEM
The water heater must be connected to the chimney. They vent pipe from the heater to the chimney (vent connector) must be no less than the
diameter of the drafthood outlet on the heater and should slope upward to the chimney at least 1/4 inch per linear foot.
Due to great variances in installations, unforeseeable by the manufacturer of the water heater, increased size vent connectors and pipes may be
necessary for proper venting.
Consult your local utility. They willl aid you in determining the proper venting for your heater from the vent tables in the american National Stand-
ard Z223.I (NFPA 54) “National Fuel Gas Code”.
There are various types of vent dampers currently available. Some of these vent dampers are certified by the Canadian Standard Association Labora-
tories. The certifications apply to the vent damper device only and do not mean they are certified for use on this water heater. The use of these
devices is not permitted by the manufacturer of this water heater.
NOTE: If the equipment room is located against an
outside wall and the air openings communicate directly
with the outdoors, each opening shall have a free area
of not less than one square inch per 4,000 BTU per
hour of the total input rating of all equipment in the
enclosure.
Illustration for Figures 6-9 copyright by the American
Gas Association. Used by permission of the copyright
holder.
MECHANICAL EXHAUSTING AND FIREPLACES
the operation of air- moving devices such as exhaust
fans, ventilation system, clothes dryers fireplaces, etc.
can affect the proper operation of gas utilization
equipment.
Consequently, special attention must be given to
conditions these devices may create to avoid
unsatisfactory operation of the equipment.
POTENTIAL HAZARDOUS
DOWNDRAFT OPERATION
. EXHAUST FANS
. VENTILATION SYSTEM
. CLOTHES DRYERS
. FIREPLACES
. OTHERS
Figure 9
VENTING
IMPORTANT NOTICE
This water heater may be installed as a replacement with venting that met the existing codes at the time of the
installation of the original water heater.
This water heater uses a non-direct, single-pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for combustion is
taken from the immediate water heater location or is ducted in from the outside (see “Combustion Air Supply and Ventilation”).
This water heater must be properly vented for the removal of exhaust gases to the outside atmosphere. Correct installation of the vent pipes
system is mandatory for the proper and efficient operation of this water heater and is an important factor in the life of the unit.
U.L. approved fuel gas and carbon monoxide (CO) detectors are recommended in all applications and should be installed using the manufacturer´s
instructions and local codes, rules, or regulations.
Important: If you lack the necessary skills required to properly install this venting system, you should not proceed,
but get help from a qualified service technician.
13
14
CAUTION
After completing all gas connections, check each gas connection and fitting for leaks. Use a soap and water solution or a commercial leak detector
fluid. NEVER USE MATCHES OR OPEN FLAME WHEN CHECKING FOR GAS LEAKS.
The water heater and its individual gas shut off valve must be disconnected from the gas supply piping system during any pressure testing or that
system at test pressures in excess of 1/2 psi (14" W.C.) or 3.5kPa.
The water heater must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the
gas supply piping system at test pressures equal to or less than 1/2 psi (l4"W.C.) or 3.5kPa.
If the gas valve is subjected to pressure exceeding 1/2 psi, the damage to the gas valve could result in an extremely
hazardous condition. If this has occurred, the gas valve must be replaced. Contact your dealer for service. It is
recommended that all service work be done by a qualified service agency
INSTALLATION SAFETY WARNING L.P. UNITS
Liquified petroleum (L.P.) gas is heavier than air and will remain at floor level if there is a leak. Basements, crawl spaces, closets and areas below
ground level will serve as pockets for accumulation of leaking gas. Before lighting, sniff at floor level.
IF YOU SMELL GAS, follow applicable instructions on Front Cover or Page 21, DO NOT OPERATE APPLIANCE UNTIL LEAKAGE IS
CORRECTED.
ANODES
This water heater is supplied with anode rods designed to extend tank life and reduce corrosion. Anodes emit a weak flow of electrical current
through the water to protect the tank. When present in "highly active" water, a "rotten egg" odor may be produced from the gases from the anodes,
mixing with the water. This is not the fault of the water heater. Chlorination of the water supply system should minimize this condition. (Consult
your telephone directory for local water treatment specialists). REMOVAL OF AN ANODE ROD WILL VOID THE WARRANTY.
MULTIPLE HEATER INSTALLATION
INSTALLATION DIAGRAMS INSTALLATIONS WHERE HEATERS ARE MANIFOLDED.
All heaters should have approximately the same input rate. To manifold a high input heater with a low input heater will result in the lower input
heater running excessively. It is preferable for all heaters to be the same model.
All heaters must be evenly spaced to provide identical number of turns, length and size of pipes in each manifold. This is absolutely necessary to
insure a balanced condition to all heaters in the installation.
NEVER OPERATE AN EMPTY OR PARTIALLY FILLED WATER HEATER
DISCHARGE OF PURGED GASES
When removing purged gases from a piping system, care should be taken to not create hazardous condition, such as discharging the gases into a
confined area or in an area which contains an ignition source.
VENT PIPE SYSTEM
The water heater must be connected to the chimney. They vent pipe from the heater to the chimney (vent connector) must be no less than the
diameter of the drafthood outlet on the heater and should slope upward to the chimney at least 1/4 inch per linear foot.
Due to great variances in installations, unforeseeable by the manufacturer of the water heater, increased size vent connectors and pipes may be
necessary for proper venting.
Consult your local utility. They willl aid you in determining the proper venting for your heater from the vent tables in the american National Stand-
ard Z223.I (NFPA 54) “National Fuel Gas Code”.
There are various types of vent dampers currently available. Some of these vent dampers are certified by the Canadian Standard Association Labora-
tories. The certifications apply to the vent damper device only and do not mean they are certified for use on this water heater. The use of these
devices is not permitted by the manufacturer of this water heater.
NOTE: If the equipment room is located against an
outside wall and the air openings communicate directly
with the outdoors, each opening shall have a free area
of not less than one square inch per 4,000 BTU per
hour of the total input rating of all equipment in the
enclosure.
Illustration for Figures 6-9 copyright by the American
Gas Association. Used by permission of the copyright
holder.
MECHANICAL EXHAUSTING AND FIREPLACES
the operation of air- moving devices such as exhaust
fans, ventilation system, clothes dryers fireplaces, etc.
can affect the proper operation of gas utilization
equipment.
Consequently, special attention must be given to
conditions these devices may create to avoid
unsatisfactory operation of the equipment.
POTENTIAL HAZARDOUS
DOWNDRAFT OPERATION
. EXHAUST FANS
. VENTILATION SYSTEM
. CLOTHES DRYERS
. FIREPLACES
. OTHERS
Figure 9
VENTING
IMPORTANT NOTICE
This water heater may be installed as a replacement with venting that met the existing codes at the time of the
installation of the original water heater.
This water heater uses a non-direct, single-pipe vent system to remove exhaust gases created by the burning of fossil fuels. Air for combustion is
taken from the immediate water heater location or is ducted in from the outside (see “Combustion Air Supply and Ventilation”).
This water heater must be properly vented for the removal of exhaust gases to the outside atmosphere. Correct installation of the vent pipes
system is mandatory for the proper and efficient operation of this water heater and is an important factor in the life of the unit.
U.L. approved fuel gas and carbon monoxide (CO) detectors are recommended in all applications and should be installed using the manufacturer´s
instructions and local codes, rules, or regulations.
Important: If you lack the necessary skills required to properly install this venting system, you should not proceed,
but get help from a qualified service technician.
Figure 10
WARNING
INSTALLATION (Using Top Connect Only)
Hydrogen gas can be produced in a hot water system that has not been used for a long period of time (generally two weeks or more).
HYDROGEN GAS IS EXTREMELY FLAMMABLE. To prevent the possibility of injury under these conditions, we recommend the hot
water faucet be opened for several minutes at the kitchen sink before you use any electrical appliance which is connected to the hot water system.
Do not light a cigarette, cigar or pipe. Do not smoke. If hydrogen is present, there will probably be an unusual sound such as air escaping through
the faucet as the water begins to flow. Remember, no smoking or open flame near the faucet at the time it is opened.
Typical installation showing two (2) Commercial Heaters in parallel manifold using top connect only.
Typical installation showing three (3) Commercial Heaters in parallel manifold using top connect only.
Typical installation showing four (4) Commercial Heaters in parallel manifold using top connect only.
16
15
Figure 11
WARNING
TEMPERATURE AND PRESSURE RELIEF VALVE
For protection against excessive pressures and/or temperatures, a temperature and pressure relief valve must be installed in the opening marked
"temperature and pressure relief valve". A design certified by a nationally recognized testing laboratory that maintains periodic inspection of
production of listed equipment or materials, as meeting the requirements for Relief Valves and Automatic Gas Shut-off devices for Hot Water Supply
Systems, ANSI Z21 .22. Pressure rating of the valve must not exceed the working pressure shown on the rating plate of the water heater. Relief
piping must terminate 6 inches above a floor drain or external to the building. Do not thread, cap, or plug the end of this discharge line. Be certain
that no contact is made with any live electrical part. Do not connect discharge line directly to drain. (Figure 5)
To prevent bodily injury, hazard to life or damage to property, the relief valve must be allowed to discharge water in the event of excessive
temperature or pressure developing in the water heater. The function of the temperature and pressure relief valve is to discharge water in large
quantities should circumstances demand. If the discharge pipe is not directed to a drain as shown in Figure 5, or other suitable means, the water flow
may cause property damage.
The discharge line:
(1) Must not be smaller than the pipe size of the relief valve,
(2) Must not be plugged or blocked,
(3) Must be of material capable of withstanding 210°F without distortion,
(4) Must be installed so as to allow complete drainage of both the temperature
and pressure relief valve and discharge line,
(5) Must terminate at an adequate drain (Figure 5)
(6) Must not have any valve between the relief valve and the end of the discharge line.
Failure to install and maintain a new properly listed temperature and pressure
relief valve will release the manufacturer from any claim which might result from
excessive temperature or water pressure.
Do not attempt to operate this water heater with the cold water inlet valve closed. Manually operate the pressure-temperature relief
valve at least once a year. To prevent water damage, discharge line must terminate at an adequate drain. Standing clear of the outlet
(discharge water may be hot), lift and release the lever handle on the pressure-temperature relief valve to make the valve operate
freely.
If the temperature and pressure relief valve on the appliance discharges periodically, this may be due to thermal expansion in a closed
water supply system (see "Pressure Build-Up in Water System" -Page 1). Contact the water supplier or local plumbing inspector on
how to correct this situation. Do not plug the temperature and pressure relief valve.
TEMPERATURE
AND PRESSURE
RELIEF VALVE
MANUAL RELIEF
LEVER
DISCHARGE LINE TO DRAIN
NOTE: Multiple water heating system and/or a system with additional storage tank must be sized by thermal expansion tank manufacturer.
This manual suits for next models
3
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