Ammann APR 2220 User manual

Translation of the original
Operating instructions (EN)
Book ID: 2-00002021
APR 2220 Serial Nr. 10985720-
APR 2620 Serial Nr. 11003014-
APR 3020 Serial Nr. 10985720-
APR 3520 Serial Nr. 11003032-

These instructions include:
•Safety regulations
•Operating instructions
•Maintenance instructions
These instructions have been prepared for operation on the
construction site and for the maintenance engineer.
These instructions are intended to simplify operation of the ma-
chine and to avoid malfunctions through improper operation.
Observing the maintenance instructions will increase the reliabil-
ity and service life of the machine when used on the construction
site and reduce repair costs and downtimes.
Always keep these instructions at the place of use of the ma-
chine.
Only operate the machine as instructed and follow these in-
structions.
Do not fail to comply with the safety provisions, as well as
the rules for safety and health protection at work («BGR 118 -
Dealing with moving road construction machinery») of the
German federation of institutions for statutory accident in-
surance and prevention (HVBG), as well as the applicable ac-
cident prevention regulations.
Also observe the corresponding rules and regulations valid
in your country.
Ammann Verdichtung GmbH is not liable for the function of the
machine when used in an improper manner and for other than the
intended purpose.
Operating errors, improper maintenance and the use of incorrect
operating materials are not covered by the warranty.
The above information does not extend the warranty and liability
conditions of business of Ammann Verdichtung GmbH.
We reserve us the right to take changings due to technical devel-
opment without announcement.
Please enter (data on machine type plate)
1. Mach.-type: ______________________________
2. Mach.-No.:_______________________________
3. Engine-type: _____________________________
4. Engine-No.: ______________________________
Foreword
Ammann Verdichtung GmbH
Josef-Dietzgen-Straße 36 • 53773 Hennef • GERMANY
Tel.: [phone] • FAX: [phone]
E-Mail: [email protected]
www.ammann-group.com
Printed in Germany Ref.-No. 2-00002021ML 12/2013 AVD

This Ammann machine has been built according to the state of
the art in compliance with the pertinent rules. Nevertheless,
these machines can still constitute a hazard to persons and
property if:
•not used for the intended purpose,
•not operated by suitably qualified and instructed personnel,
•modified or converted in an improper manner,
•the pertinent safety regulations are not observed
For this reason, any person entrusted with the operation, main-
tenance or repair of the machine is obliged to read and follow
the operating instructions and particulary to observe the safety
regulations. If necessary, it must be confirmed by the signature
of the company using the machine.
Furthermore, the following must be made known and observed:
•pertinent regulations for the prevention of accidents,
•generally recognised safety rules,
•country-specific regulations
Normal use
The machine is suitable for all compaction jobs in civil works and
road construction. All ground materials such as sand, gravel, sludge,
crushed stone, asphalt and composite sett paving can be com-
pacted.
Improper use
The machine can constitute hazards if not used by instructed
personnell or for other than the intended purpose.
Weighing down and riding on the machine is forbidden.
The machine must not be used on slopes with a gradient of more
than 25° (Honda 20°).
Do not use the machine on hard concrete, set asphaltic surfaces,
highly frozen or unstable surfaces.
Who is allowed to operate the machine?
Only suitable qualified, instructed and authorised persons over 18
years of age may operate the machine.
In variance from this, minors can be employed, as long as it is neces-
sary to their training objective and their protection is assured by a su-
pervisor.
Persons under the influence of alcohol, medication or drugs must not
operate, maintain or repair the machine.
Maintenance and repairs, in particular of hydraulic systems and elec-
tronic components require special knowledge and must be carried
out only by skilled persons (mechanics specialising in construction
and agricultural machinery).
Conversions and modifications to the machine
Unauthorised modifications and conversion of the machine are not
permitted for safety reasons.
Spare parts and special equipment not delivered by us are also not
approved by us. The installation and/or the use of such parts can
also have a detrimental effect on the operating safety.
The manufacturer disclaims all liability for any damage resulting from
the use of non-original parts or special equipment.
Safety information in the operating and maintenance
instructions
The following signs and designations are used in the manual to des-
ignate instructions of particular importance:
Transporting the machine
Only load and transport the machine as specified in the operating in-
structions.
Only use suitable means of transport and hoisting with sufficient
loading capacity!
Attach suitable slinging means to the points of attachment pro-
vided.
Secure the machine to prevent it from tilting or slipping.
It is highly dangerous to walk or stand under suspended loads.
Secure the machine on transport vehicles to prevent it from rol- ling,
slipping and tilting.
Starting the machine
Prior to starting
Familiarise yourself with the operating and control elements and the
mode of operation of the machine and the working environ- ment.
This includes, e.g. obstacles in the working area, loading capacity of
the ground and the necessary safety provisions.
Use personal protective equipment (safety footwear, hearing protec-
tors, etc.).
Check to ensure that all safety devices are firmly in place.
Do not start the machine if instruments or control devices are faulty.
Starting
For machines with handstart, only use the safety cranks tested by the
manufacturer, and precisely follow the operating instructions of the
motor manufacturer.
To crank-start diesel motors; Important is the correct position to the
motor and the correct hand position on the crank.
The handcrank must be turned with maximum force until the motor
starts, otherwise the crank can rebound.
Precisely follow the starting and stopping procedures specified in the
operating instructions and observe indicator lights.
Only start and operate machines with an electrical starter from the in-
strument panel.
Starting and operation of the machine in potentially explosives atmo-
spheres is forbidden!
Starting with battery junction cables
Connect «positive» to «positive» and «negative» to «negative»
(earthing lead). Always connect the earthing lead last and discon-
nect first! Incorrect connection will cause serious damage to the
electrical system.
Starting in enclosed spaces, tunnels, mines or deep ditches
Engine exhaust gas are highly dangerous!
For this reason, when operating the machine in enclosed spaces,
tunnels, mines or deep ditches, it is important to ensure that there is
sufficient air to breath (see UVV «Construction work», BGV C22,
paragraphs 40 and 41).
1. Safety regulations
37
Refers to special information and/or orders and
prohibitions directed towards preventing damage
Refers to special information on how to use the machine
most efficiently.
Refers to orders and prohibitions designed to
prevent injury or extensive damage.
Information on safe and environmentally-friendly
disposal of operating and ancillary agents as well
Attention
Environment
Danger
Important

Machine control
Operating devices which adjust themselves automatically when re-
leased in normal use, must not be locked.
Check protective devices and brakes for proper functioning prior to
operation.
When reversing, particularly on the edges and banks of ditches, as
well as in front of obstacles, the machine operator cannot fall or be
crushed.
Always keep a safe distance away from the edges and banks of
ditches and refrain from any actions which could cause the machine
to topple over!
Always control the machine, so that hand injuries through hard ob-
jects are avoided!
Always ascend slopes carefully in a direct path.
Reverse up steep slopes to prevent the machine from toppling over
on to the machine operator.
If faults on the safety devices or other faults detrimental to the safe
operation of the machine are noticed, operation of the machine must
be stopped immediately and the faults remedied.
When undertaking compaction work in the vicinity of buildings or
above pipelines and similar, check the effect of the vibrations on the
buildings and pipes and stop compaction work if necessary.
Parking the machine
Park the machine on a firm and level surface.
Shutdown the drive and secure it to prevent accidental move- ment
and unauthorised use. If available, close the fuel valve. Do not place
or store equipment with integrated moving gear on the chassis. The
moving device is intended only for transportation purposes.
Filling petrol
Only fill petrol by switched-off motor.
No open fire, do not smoke.
Do not spill any fuel, collect discharging fuel in a suitable contai- ner,
prevent fuel from seeking into the soil.
Ensure that the filler cap is tight.
Leaky fuel tanks constitute an explosion hazard and must there- fore
be replaced immediately.
Maintenance and repairs
Observe the maintenance, inspection and adjustments and intervals
specified in the operating instructions, as well as the information for
part replacement.
Maintenance work must be undertaken only by qualified and
authorised persons.
Maintenance and repairs only by switched-off drive.
Only carry out maintenance and repairs when the machine is parked
on a firm and even surface and is secured to prevent it from rolling.
When changing larger assemblies and individual components, only
use suitable and perfectly functioning hoistings and lifting gears with
suitable loading capacity. Attach and secure parts on hoisting care-
fully!
Spare parts must comply with the technical requirements of the man-
ufacturer. Therefore only use original spare parts.
Hydraulic lines must previously be rendered pressureless, before
working on them. Hydraulic oil discharging under pres- sure can
cause serious injuries.
Work on hydraulic devices must be undertaken only by persons with
a special knowledge of hydraulics and the necessary ex- perience!
Do not adjust pressure relief valves.
Drain hydraulic oil at operating temperature—caution risk of scald-
ing!
Collect discharging hydraulic oil and dispose of the same in an envi-
ronmentally-friendly manner.
Do not start the motor when hydraulic oil has been drained off.
After completing all work (by pressureless system), inspect all con-
nections and bolted connections for leaks.
Inspect all hoses and bolted connections for leaks at regular inter-
vals and externally visible damage! Rectify any damage immedi-
ately.
Replace externally damaged hydraulic hoselines at regular intervals
(depending on time used), even when no safety-rele- vant faults are
visible.
Before working on the electrical system of the machine, discon- nect
the battery and insulate by covering or remove.
Inspect the electrical equipment of the machine at regular intervals.
Faults such as loose connections, worn or scorched cables must be
immediately eliminated.
During transport, secure the battery to prevent it from tilting,
short-circuit, slipping and damage.
Dispose of used batteries in a proper manner.
Do not place any tools on the battery.
Handling acid-batteries
Transport filled batteries upright to prevent acid spillage.
Keep away from sparks, open fire and other sources of ignition.
Avoid contact of acid with skin and clothing. In case of contact, wash
off acid immediately with clear water and go to medical institution.
Properly refit and inspect all protective devices after main- tenance
and repairs.
Testing
Road rollers, trench rollers and vibrating plates must be tested for
safety by an expert depending on the particular application and oper-
ating conditions as required, however at least once a year.
Disposal of the machine after finish of its service life
At disposal of the machine after finish of its service life, the owner is
obliged to comply with national regulations and laws on wastes and
protection of environment. Therefore we recommend in such cases
to contact the following:
•professional specialized companies engaged in such activities
and having the relevant certificate
•the manufacturers or contracting service organizations autho-
rized by him.
The manufacturer is not responsible for damages to health of owners
neither for damages to the environment in events of failing to comply
with above mentioned hygienic and ecological principles.
1. Safety regulations
38

APR 2220 APR 2620 APR 3020 APR 3520 APR 2220 (H) APR 3020 (H) APR 3520 (H)
1. Dimensions
Length L 1140 mm 1365 mm 1140 mm 1365 mm
Length L1 600 mm 700 mm 860 mm 600 mm 700 mm 860 mm
Length L2 254 mm 330 mm 410 mm 254 mm 330 mm 410 mm
Height H 730 mm 740 mm 780 mm 610 mm 740 mm 750 mm
Height H1 1000 mm
Height H2 1180 mm
Working width B1 400 mm 380 mm 500 mm 450 mm 400 mm 500 mm 450 mm
Working width B2 — 500 mm 600 mm 600 mm — 600 mm 600 mm
2. Weights
Basic unit B1 121 kg 130 kg 213 kg 257 kg 100 kg 199 kg 242 kg
Basic unit B2 128 kg 135 kg 217 kg 271 kg — 205 kg 257 kg
Transportation kit +8 kg + 9 kg + 10 kg — + 8 kg + 10 kg
Electrical starter — — + 13 kg + 15 kg
3. Drive
Motor-type Hatz 1B20 Hatz 1B30 Honda GX 120 Honda GX 270
Type of construction 1 cyl., 4-stroke-diesel 1 cyl., 4-stroke-gasoline
Power 3,1 kW (4,2 hp) 4,5 kW (6,1 hp) 4,6 kW (6,3 hp) 2,9 kW (4,0 hp) 6,3 kW (8,6 hp)
by speed 3000 1/min 2900 1/min 3000 1/min 3600 1/min 3100 1/min
Cooling system air
Fuel consumption 0,9 l/h 1,3 l/h 0,9 l/h 2,1 l/h
max. sloping position 30° 20°
max. grade ability 35 %
B
L2
L1
L
H2
H
H1
B3299100
2. Technical data
39

APR 2220 APR 2620 APR 3020 APR 3520 APR 2220 (H) APR 3020 (H) APR 3520 (H)
Drive via centrifugal clutch and V-belt
Shift (forward/reverse) hydraulic
4. Operating speed
Basic unit B1 0 - 25 m/min 0 - 23 m/min 0 - 22 m/min 0 - 26 m/min 0 - 25 m/min 0 - 22 m/min 0 - 26 m/min
Basic unit B2 — 0 - 21 m/min 0 - 20 m/min 0 - 26 m/min — 0 - 20 m/min 0 - 26 m/min
5. Vibration
Centrifugal force 22 kN 24 kN 30 kN 38 kN 22 kN 30 kN 38 kN
Vibration frequency 98 Hz 95 Hz 90 hz 65 Hz 98 Hz 95 Hz 65 Hz
6. Maximum performance
Basic unit B1 600 m²/h 550 m²/h 660 m²/h 700 m²/h 600 m²/h 660 m²/h 700 m²/h
Basic unit B2 — 630 m²/h 720 m²/h 936 m²/h — 720 m²/h 936 m²/h
7. Filling quantities
Fuel tank 3,0 l 5,0 l 2,5 l 6,0 l
Water tank — 7,5 l —
8. Optional extras
Vulkollan plate
Transportation kit
Protective cover
Water sprinkling
Electrical starter
Mounting brackets 75
O
O
O
—
—
—
O
O
O
O
—
—
O
O
O
—
O
—
O
—
O
—
O
S
O
O
O
—
—
—
O
O
O
—
O
—
O
—
O
—
—
S
O = Option / S = Serial / — = Not available
9. Noise and vibration data
The following noise and vibration data according to EC Machinery Directive in the version (2006/42/EC), was determined, taking into account the
following standards and directives. In operational use, values can deviate depending on the prevailing conditions.
9.1 Noise data2)
The noise data specified in Appendix 1, sub-clause 1.7.4.u of the EC Machinery Directive is for:
the sound pressure level at
the operator place is LPA
92,0 dB 97,3 dB 97,3 dB 104,7 dB 97,3 dB 92,3 dB 103,7 dB
Measured sound power
level LWA,m
106 dB 104 dB 105 dB
Guaranted Sound power
level LWA,g
108 dB 105 dB 108 dB
The noise values were determined, taking into account the following directives and standards:
Directive 2000/14/EC / EN ISO 3744 / EN 500-4
9.2 Vibration data
Hand/arm vibration values according to Appendix 1, sub-clause 3.6.3.1 of the EC Machinery Directive:
Total vibration value of the
acceleration ahv
4.9 m/s² 5.2 m/s² 2.8 m/s² 3.1 m/s² 4.3 m/s² 2.4 m/s² 2.0 m/s²
Uncertainty K 0.5 m/s2
The acceleration value was determined, taking into account the following directives and standards:
EN 500-4 / DIN EN ISO 5349
2. Technical data
40
2)Since the permissible noise rating level of 85 dB(A) can be exceeded with this machine, the operator must wear suitable hearing protec-
tion.

3.1 Description
The APR 2220/2620/3020/3520 is a reversible vibrating plate op-
erating on the basis of the twin-shaft vibration system principle.
The engine drives the exciter on the baseplate via a centrifugal
clutch and a V-belt. The exciter produces the vibration required
for compaction as a result of the built-in imbalance.
The machine is guided at the tow-bar grip. It is operated with the
operating controls on the tow-bar.
The APR 2220/2620/3020/3520 is suitable for all compaction
work in the fields of civil engineering an droad construction.
It can be used to compact all ground materials such as sand,
gravel, slag, crushed stone, asphalt and composite sett paving.
3.1.1 Equipment overview
1 Engine
2 Central point suspension
3 Tow-bar
4 Operating control/tow-bar
5 Base plate with exciter
6 Transport truck (Special equipment)
3.2 Operating control at the tow-bar
1 Control lever
The control lever serves for adjustment of the unbalances in the
exciter and in turn for coninuous regulation.
I Forward
0 Point compacting
II Reverse
The control lever remains automatically in position only when set
to the maximum forward travel setting (a). In any other position,
the control lever moves in the direction of maximum forward
travel when released.
If the control lever is operated too quickly several times, the shift
lever will block in reverse travel. In this case:
•Release lever in forward travel position up to maximum for-
ward travel position
•Blocking is cleared within a few seconds and perfect shifting is
possible
The control lever can be operated only with the engine running.
The lever blocks if operated when the machine is stationary.
Blocking is immediately cleared when the engine is restarted.
2 Engine speed control lever
STOP Engine stop (APR 3520 only)
MIN Idle (detent position)
MAX Full load
The motor speed can be adjusted steplessly with the control le-
ver. At minimum motor speed (min), the drive to the exciter is dis-
connected at the centrifugal clutch and the motor idles. The cen-
trifugal clutch engages when the control lever is moved approxi-
mately ¼ of its adjustment travel.
B3299001
3
5
6
4
1
1
3. Operation
41
II
I
0
1
2
MIN
MAX
B3299050.cdr
Danger
Take great care on downslopes. The machine
could slip down owing to loose material or if the
surface is slippery.
Do not use the machine on hard concrete, set as-
phaltic surfaces, highly frozen or unstable sur-
faces.

3.3 Before operation
•Stand the machine on an even surface.
•Check
-the Engine oil level
-the hydraulic oil level
-the fuel supply
-that screw connections are secure
-condition and function of hydraulic hose lines
-the condition of the Engine and the machine.
•Top-up any missing lubrication in accordance with the lubrica-
tion table.
3.4 Adjusting / Locking the tow bar
3.4.1 Adjusting the tow-bar
By turning adjustment-screw (2), the tow-bar (1) can be set to
any positions so as obtain the best working height on the tow-bar
grip.
3.4.2 Locking the tow-bar
In case of loading and transport the tow-bar (1) has to be locked
in an upright position by turning up the locking bolt (3).
3. Operation
42
Danger
Use personal protective equipment (in particular
hearing protectors and safety shoes). Risk of loss
of hearing!
Observe the safety conditions.
Observe the operation and maintenance instruc-
tions.
Read the Engine operating instructions. Observe
the Importants on safety, operation and mainte-
nance contained in them.
1
3
B3299086
B3299085
2
1

3.5 Engine operation – Honda
3.5.1 Starting the Engine
•Move the fuel valve lever (2) to the «ON» position.
•Move the choke lever (3) to the «CLOSE» position.
•Set the engine speed lever (1) to MIN.
•Turn the engine switch (4) to the «ON» position.
•Pull the starter grip (5) lightly until you feel resistance, then
pull briskly in the direction of the arrow as shown below.
•Return the starter grip gently.
Important
B3299087
MIN
1
B4899005.cdr
OPEN
CLOSE
CLOSE
3
B4899004.cdr
ON
OFF
ON
2
B4899006.cdr
4
ON
B4899007.cdr
5
Important
Do not allow the starter grip (5) to snap back against
the engine. Return it gently to prevent damage to the
starter.
3. Operation
43
Important
If the motor doesn't start, set the accelerator lever
about 1/3 of the way to «MAX».

3.5.2 If the engine starts
•Set the engine speed lever (1) to idle (MIN).
•Allow the engine to run for 1-2 minutes in order to warm up.
•If the choke lever (3) has been moved to the «CLOSED» posi-
tion to start the engine, gradually move it to the «OPEN» posi-
tion as the engine warms up.
3.5.3 Stopping the engine
•Set the engine speed lever (1) to the «MIN» position.
•Turn the engine switch (4) to the «OFF» position.
•Turn the fuel valve lever (2) to the «OFF» position.
B3299088
MIN
1
1 – 2 min.
B4899008.cdr
CLOSE
OPEN
OPEN
3
Important
To stop the engine in an emergency, simply turn the
engine switch to the «OFF» position.
B3299087
MIN
1
B4899010.cdr
OFF
ON
OFF
2
B4899009.cdr
OFF
4
3. Operation
44

3.6 Engine operation – Hatz
3.6.1 Starting the Engine – Manual start
•Set the engine speed lever (1) to full load (MAX).
•Slowly pull out handle (2) with rope, until detectable resistance
can be felt (I.).
•Allow the rope to run back in, to enable you to utilise the whole
length of rope for the starting procedure (II.).
•Take hold of the handle (2) with both hands.
•Pull the starting rope with increasing speed, until the motor
starts up.
B3299089
1
MAX
B1799202.cdr
SCS
2
I.
II.
B1799203.cdr
SCS
2
B1799204.cdr
2
Important
If the motor does not ignite after several unsuccessful
attemps at starting, move the speed control lever back
into stop position and pull the starting rope through
slowly, 5 times. Then repeat the starting procedure.
3. Operation
45

3.6.2 If the engine starts:
•Set the engine speed lever (1) to idle (MIN).
•Allow the engine to run for 1-2 minutes in order to warm up.
3.6.3 Stopping the engine
•Set the engine speed lever (1) to idle (MIN).
•Allow the engine to run for 1-2 minutes.
•APR 2220 / 2620 / 3020
-Press motor stop button (4), until the motor stops running.
-Release the stop button (stop button must return to its ini-
tial position).
•APR 3520
-Set the engine speed lever (1) to «STOP».
B3299088
MIN
1
1 – 2 min.
B5399010.cdr
1
STOP
B1799206.cdr
STOP
4
3. Operation
46

3.6.4 Electrical start (APR 3020 / 3520)1)
•Set the engine speed lever (1) to full load (MAX).
•Insert the ignition key (1) and turn to «I»; charging indicator
lamp (4) and oil pressure lamp (5) must light.
•Turn ignition key «II»; as soon as the engine starts, release
the ignition key.
1)Special equipment
3.6.5 If the engine starts
•Indicator lamp (3) lights to show that the engine is operating.
•Set the engine speed lever (1) to idle (MIN).
•Allow the engine to run for 1-2 minutes in order to warm up.
Attention
The ignition key must spring back to Pos. «II» au-
tomatically and must remain in this position dur-
ing operation.
The charging and oil pressure indicator lamps
must extinguish directly after each start.
Before each new start, turn the ignition key back to
«0».
0
I
II
2
3
4
5
B3299076.cdr
B3299089
1
MAX
B3299088
MIN
1
1 – 2 min.
3. Operation
47

3.6.6 Stopping the engine
•Set the engine speed lever (1) to idle (MIN).
•Allow the engine to run for 1-2 minutes.
•APR 3020
-Press motor stop button (6), until the motor stops running.
-Release the stop button (stop button must return to its ini-
tial position).
-Charging indicator (4) and oil pressure indicator (5) lights up.
-Turn ignition key to «0» and remove.
•APR 3520
-Set the engine speed lever (1) to «STOP».
-Charging indicator (4) and oil pressure indicator (5) lights up.
-Turn ignition key to «0» and remove.
3. Operation
48
0
I
II
2
3
4
5
B3299076.cdr
B3299070.cdr
STOP
6
Danger
At the end of work or interruptions, take measures
to prevent unauthorised access to the ignition
key.
Danger
At the end of work or interruptions, take measures
to prevent unauthorised access to the ignition
key.
B3299088
MIN
1
1 – 2 min.
B5399010.cdr
1
STOP

3.7 Operation
•Set the engine speed lever (2) to full load (MAX).
•The proper position for the operator is behind the machine.
•Control and steer the machine using the tow bar grip (1).
•Set the travel direction and speed with the travel lever (1).
3.8 Water spray (APR 2620)1)
The water spray is switched on and off by the lever (1).
0 OFF
I Water spray front
II Water spray back
1)Special eqiupment
3. Operation
49
II
I
0
1
2
MIN
MAX
B3299050.cdr
Attention
Operate the machine only at full throttle and turn
the machine always in idle position during short
rest periods. Otherwise Danger of clutch damages
or slipping of centrifugal clutch.
B3299095
1
0
2
Important
For compaction of paving stones, it is recommended to
use Vulkollan plates and protective brackets (special
accessories) to prevent damages to the compaction
material and to the machine.
Important
If there is a risk of frost, the spraying system should be
completeley emptied respt. filled with antifreeze.
0III
1
B2899001.cdr

4.1 Loading and transportation
After loading the machine should be lashed in place.
Use the centre-of-gravity suspension point (1) in order to lift the
machine.
4. Transport
50
Danger
Only use sufficiently strong and secure loading
ramps when loading.
Check the contact points (frame, lifting rings) be-
fore use for damage and wear. Immediately re-
place damaged parts.
Secure the machine against rolling or slipping off
and against tipping over.
Ensure that no persons will be endangered.
When loading, lashing down and lifting the ma-
chine always use the provided lifting points.
Persons are in danger, if they
•go near swinging loads or
•stand under swinging loads
Lock the tow-bar to loading and transport.
2
B3299019

4.2 Transport trolley1)
The transport trolley can be used for problem-free transport of
the machine.
•Position the towing bar (1) vertically.
•Remove the undercarriage (2) from the mounting bracket (3)
and place it on the floor.
•Position the towing bar (1) horizontally and lock in position (4).
•With the towing bar locked in position tip the machine on to the
front edge, the undercarriage will swing under the board.
B3299081
3
2
B3299080
1
Danger
During longer work breaks, e.g. at the end of the
work day, do not place the machine on the trans-
port trolley so that the stability of the machine is
not compromised.
Take care when riding over uneven or sloping
floors. The machine can slip or tip over.
B3299083
B3299082
4
1
Danger
Be careful when raising and lowering the machine.
Do not place your feet under the raised base plate.
Danger of foot injuries!
4. Transport
51

•Using the towing bar, tilt the machine backwards until the ma-
chine is horizontally seated on the undercarriage. The device
is ready to be moved.
•After transport hook the undercarriage back into position by
proceeding in reverse order.
1)Special equipment
B3299084
4. Transport
52

5.1 General notes
Careful maintenance:
ðincreased service life
ðincreased function
ðreduced downtimes
ðincreased reliability
ðreduced repair costs
•Observe the safety regulations!
•Maintenance works should only be carried out when the
engine is shut off.
•The engine and machine should be cleaned thorougly be-
fore carrying out maintenance work.
•Park the machine on a flat surface and secure it against
rolling away and slipping.
•Ensure that operating materials and replaced parts are
disposed of safely and in an environmentally - friendly
way.
•Before commencing work on any electrical equipment,
disconnect the battery and cover it with insulating mate-
rials.
•Do not confuse «PLUS» and «MINUS» poles on the bat-
tery.
•It is essential that short-circuits be prevented in cables
carrying current.
•Burn-out lightbulbs in indicator lamps should be re-
placed immediately.
•When cleaning the machine with a high-pressure water
jet, do not spray the electrical components directly.
•After washing the components, blow-dry them with com-
pressed air in order to prevent surface leakage current
and corrosion.
•When carrying out welding work on the engine or ma-
chine,earth the welding instrument as close as possible
to the welding point and disconnect the battery.
5.2 Maintenance schedule (HATZ = l / Honda = n)
Intervals
Daily 20 h 50 h 100 h 200 h 250 h 400 h If neces-
sary
Works
Clean machine ln
Check engine oil level1) ln
Change engine oil1) ln3) n l
Check the water trap1) l
Clean engine oil filter1) l3) l
Clean fuel filter1) n
Change fuel filter1) l
Check air filter1) ln
Change air filter element2) l(ln)
Check valve clearance1) ln3) l
Exciter: Check oil level ln
Exciter: Change oil2) ln3) ln
Check hydraulic oil level ln
Change hydraulic oil ln
Check the hydraulic hose lines2) ln
Check rubber buffers ln
Check V-belt ln
Check screwed connections for tight-
ness ln3) ln
1)See engine operating manual
2)Minimum once a year
3)For the first time
5. Maintenance
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