Flextool FCP-87B User manual

FOR MORE INFORMATION
CONTACT US ON 1300 353 986 OR VISIT flextool.com.au
OPERATING INSTRUCTIONS
Version 3.0 (August 2022)
FLEXTOOL FORWARD PLATE COMPACTOR
FCP-87B

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CONTENTS
Introduction
Applications
Functions and controls
Hazards & risks
Operation
Care and preventive maintenance
Service
Specifications
Trouble shooting
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HAZARDS AND RISKS
! MECHANICAL HAZARDS
DO NOT operate the machine unless all protective guards are in
place. Ensure all warning labels are visible and understood.
KEEP hands and feet clear of rotating and moving parts as they will
cause injury if contacted.
ENSURE that the motor operation switch is in the OFF position and
the spark plug ignition lead is disconnected before removing the
guards or making adjustments.
ENSURE both the machine and the operator are stable by setting
up on level terrain and the machine will not tip over, slide or fall
while in operation or unattended.
DO NOT leave the machine in operation while it is unattended.
ENSURE that the walls of a trench are stable and will not collapse
due to the action of the vibration, prior to commencing compaction.
ENSURE that the area to be compacted does not contain any “live”
electrical cables, gas, water or communication services which may
be damaged by the action of the vibration.
EXERCISE CARE when operating unit. Exposure to vibration or
repetitive work actions may be harmful to hands and arms.
NEVER stand on the unit while it is operating.
DO NOT increase the governed no-load motor speed above 3,500
rpm. Any increase may result in personal injury and damage to the
machine.
BE CAREFUL not to come in contact with the muffler when the
engine is hot, since it can cause severe burns.
ENSURE that repairs to the motor and machine are carried out by
qualified COMPETENT personnel.
! FIRE & EXPLOSION HAZARDS
PETROL or diesel is extremely flammable and explosive under
certain conditions.
ENSURE that petrol or diesel is only stored in an approved storage
container away from source of ignition.
DO NOT refuel the motor while it is in operation or hot.
DO NOT refuel the motor in the vicinity of ignition source such as
sparks, a naked flame or a person smoking.
DO NOT over fill the fuel tank and avoid spilling petrol when
refuelling. Spilled petrol or petrol vapour may ignite. If spillage
occurs, ensure that the area is dry before starting the motor.
INTRODUCTION
APPLICATIONS
Trench compaction
Earthworks
Road maintenance
Landscaping
Brick paving
Driveway toppings
FUNCTIONS AND CONTROLS
MOTOR
The rnotor is controlled by an ON/OFF switch or push button which
is mounted on the motor below the fuel tank.
The motor speed is controlled by a remote throttle lever which is
mounted on the machine handle.
Honda motors are fitted with an oil alert device which will stop the
motor or prevent starting when the crankcase oil level falls below a
safe level.
General Safety Instructions for the Operation of
Power Equipment
The goal of Flextool is to produce power equipment that helps
the operator work safely and efficiently. The most important
safety device for this or any tool is the operator. Care and good
judgement are the best protection against injury. All possible
hazards cannot be covered here, but we have tried to highlight
some of the important items, individuals should look for and
obey Caution, Warning and Danger signs placed on equipment,
and displayed in the workplace. Operators should read and follow
safety instructions packed with each product. Learn how each
machine works. Even if you have previously used similar machines,
carefully check out each machine before you use it. Get the “feel”
of it and know its capabilities, limitations, potential hazards, how
it operates, and how it stops
Thank you for your selection of Flextool equipment.
Power Equipment
Flextool have specialised in the design and manufacture of quality
products since 1951.
We have taken care in the design, manufacture and testing of this
product. Should service or spare parts be required, prompt and
efficient service is available from our branches.
REPLACE DRIVE BELT
- Remove spark plug cap to prevent engine starting whilst working
on the equipment
- Remove clutch / belt guard and set to one side
- Remove clutch retaining screws and slide clutch from engine
output shaft
- Place new drive belt through engine base plate slot and position
over vibrator pulley
- Slide clutch back onto engine output shaft whilst simultaneously
rolling the drive belt onto clutch by turn the clutch by hand
- Be careful when rolling the drive belt onto the clutch as to not get
fingers caught
- The belt will be tight when rolling it on to the clutch
- With the belt now fitted push the clutch fully on to the engine output
shaft making sure it is seated firmly against the engine.
- Ensure output shaft key is fitted into the slot prior to refitting clutch
retaining screws
- Refit clutch / belt guard

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Model
Operating
Weight
(kg)
Plate Size
(w x d) (mm)
Centrifugal
Force
(Max) (kN)
Vibration
Frequency
(vpm)
Max Travel
Speed
(m/min)
Max
Gradeability
(%)
Max
Compacted
Area (m²/h)
Lifting
Hook
Wheel
Kit
Water
Tank
Engine
Make &
Model
Max Rated
Power
(Hp)
Fuel
Type Product Code
FCP-87B 87 460 x 610 19.8 7000 26 35 717 Yes No No Honda
GX160 5.5 FT201806-UNIT
ENSURE that the fuel tank cap is securely fitted after refuelling.
Ensure fire extinguisher is readily available for use.
CHEMICAL HAZARDS
DO NOT operate or refuel a petrol or diesel motor in a confined area
without adequate ventilation.
CARBON MONOXIDE exhaust gases from internal combustion
motor driven units can cause death in confined spaces.
Check TLV (Threshold Limit Value) and oxygen content of area safe
for operation.
! NOISE HAZARDS
EXCESSIVE NOISE can lead to temporary or permanent loss of
hearing.
WEAR an approved hearing protection device to limit noise
exposure as required by Occupational Health and Safety regulations
suitable for machine noise Ievels.
PROTECTIVE CLOTHING
ALWAYS wear approved hearing protection, protective goggles and
a dust mask when working in a dusty environment.
Protective clothing, anti-vibration gloves, safety footwear must be
worn especially when working with hot mix bitumen. Wear sun
cream and wide brimmed hat in exposed areas. Drink plenty of
water.
! ADDITIONAL HAZARDS
Vibration hazard can cause permanent injury SliplTrip/Fall is a major
cause of serious injury or death.
Beware of uneven or slippery work surfaces.
Exercise care when working in the vicinity of unprotected holes
elevated platforms or excavations.
OPERATION
PRODUCT & PERFORMANCE SPECIFICATIONS
The machine is best suited to the compaction of bituminous and
granular materials e.g. granular soils, gravels and sands or mixtures
of both, Cohesive soils such as silt and clay are best compacted
using the impact force produced by a vibrating rammer.
Where possible the site should be graded and levelled before
commencing compaction.
Correct moisture content in soil is vital to proper compaction.
Water acts as a lubricant to help slide soil particles together.
Too little moisture means inadequate compaction; too much
moisture leaves water’filled voids that weaken the soil’s loadbearing
ability. Compaction of dry materials will be facilitated by moistening
with a water hose fitted with a sprinkler.
Excessive watering or water content will cause the machine to stall.
The optional water tank kit is recommended when the machine is
used on bituminous surfaces as the water film prevents a build-up
of material on the underside of the plate.
Use unleaded grade petrol and ensure that the fuel is free from
contamination.
The vibratory motion provides a self-propelling action.
Position the handle at the opposite end of the machine to the
vibrator.
Start the motor using the recoil starter. (If the motor is fitted with an
on/off switch this must first be turned to ON before starting.)
For more information on starting and correct operating procedures
of the motor, refer to the motor operation manual supplied with the
unit.
Increase the motor speed to the maximum setting using the hand
throttle lever, before commencing compacting.
The machine should be controlled by grasping the handle with both
hands and applying restraint to control the forward motion,
Steer the machine by moving the handle sideways to the right or
left. Ensure other persons and children are clear of barricaded area.
Keep clear of electrical leads and hoses on floor.
ALWAYS maintain good footing so that you do not slip and loose
control when starting or operating the machine.
If the optional water tank is fitted, the flow rate can be controlled by
adjusting the cock in the supply hose to the sprinkler bar.
CARE AND PREVENTIVE MAINTENANCE
Check the oil level in the motor crankcase daily.
Inspect the rubber anti vibration mounts for wear or deterioration.
If the optional water tank is fitted inspect the water hose and its
connections to ensure that they do not leak.
Clean the underside of the plate regularly to prevent a build-up of
material.
SERVICE
Change the oil in the motor crankcase regularly to minimise wear.
Inspect, clean and/or replace the motor air cleaner regularly,
particularly when operating in a dusty environment.
Inspect, clean and/or replace the spark plug regularly.
Check all fasteners for tightness as the machine is subject to
vibration.
Check vee belt tension, wear and that it is running true, adjust or
replace as required.

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TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSES AND CORRECTION
Motor will not start Check the ON/OFF switch to ensure that it is switched ‘ON’.
Check the fuel supply.
If a Honda motor is fitted check the crankcase oil level as an oil sensor device is fitted to these motors
which prevents starting and stops the motor when oil level is low
Ensure the spark plug ignition lead is connected
Check the carburettor jet and bowl to ensure they are clean
Motor stops Check the fuel suppy
Check that the fuel cock is turned on
Check the condition of the air filter
Petrol
Motor lacks power
Check the condition of the air filter
Check the condition of the spark plug
Insufficient vibration Check for a slipping or a missing vee belt
Check the motor governed speed is 3,500r/min
Machine not moving freely Check the underside of the plate for a build up of material

Parchem Construction Supplies Pty Ltd
1956 Dandenong Road, Clayton VIC 3168, Australia
Phone: [phone]
flextool.com.au
ABN 80 069 961 968
This manual summarises our best knowledge of the product based on the information available at the time of publication. You should read this manual carefully and
consider the information in the contextofhow the productwill be used.Our responsibility for products sold is subject to our standard terms and conditions of sale.
DISCLAIMER:
Any advice, recommendation, information, assistance or service provided by us in this manual is given in good faith and is believed by us to be appropriate and reliable.
However, any advice, recommendation, information, assistance or service provided by us is provided without liability or responsibility PROVIDED THAT the foregoing shall
not exclude, limit, restrict or modify the right entitlements and remedies conferred upon any person or the liabilities imposed upon us by any condition or warranty implied
by Commonwealth, State or Territory Act or ordinance void or prohibiting such exclusion limitation or modification. The product can be expected to perform as indicated
in this manual so long as operation andoperational procedures of the individualproducts are followed as recommended in this manual.
Design and technical specifications may be subject to changes.
©This publication is copyright. All rights are reserved. Flextool is a registered trade mark of Parchem Construction Supplies Pty Ltd.
FOR MORE INFORMATION
CONTACT US ON 1300 353 986ORVISIT flextool.com.au