Flextool Fcp-87b User manual

FOR MORE INFORMATION

OPERATING INSTRUCTIONS

Version 3.0 (August 2022)

FLEXTOOL FORWARD PLATE COMPACTOR

FCP-87B

1300 353 986 ﬂextool.com.au

CONTENTS

Introduction

Applications

Functions and controls

Hazards & risks

Operation

Care and preventive maintenance

Service

Speciﬁcations

Trouble shooting

2-3

HAZARDS AND RISKS

! MECHANICAL HAZARDS

DO NOT operate the machine unless all protective guards are in

place. Ensure all warning labels are visible and understood.

KEEP hands and feet clear of rotating and moving parts as they will

cause injury if contacted.

ENSURE that the motor operation switch is in the OFF position and

the spark plug ignition lead is disconnected before removing the

guards or making adjustments.

ENSURE both the machine and the operator are stable by setting

up on level terrain and the machine will not tip over, slide or fall

while in operation or unattended.

DO NOT leave the machine in operation while it is unattended.

ENSURE that the walls of a trench are stable and will not collapse

due to the action of the vibration, prior to commencing compaction.

ENSURE that the area to be compacted does not contain any “live”

electrical cables, gas, water or communication services which may

be damaged by the action of the vibration.

EXERCISE CARE when operating unit. Exposure to vibration or

repetitive work actions may be harmful to hands and arms.

NEVER stand on the unit while it is operating.

DO NOT increase the governed no-load motor speed above 3,500

rpm. Any increase may result in personal injury and damage to the

machine.

BE CAREFUL not to come in contact with the mufﬂer when the

engine is hot, since it can cause severe burns.

ENSURE that repairs to the motor and machine are carried out by

qualiﬁed COMPETENT personnel.

! FIRE & EXPLOSION HAZARDS

PETROL or diesel is extremely ﬂammable and explosive under

certain conditions.

ENSURE that petrol or diesel is only stored in an approved storage

container away from source of ignition.

DO NOT refuel the motor while it is in operation or hot.

DO NOT refuel the motor in the vicinity of ignition source such as

sparks, a naked ﬂame or a person smoking.

DO NOT over ﬁll the fuel tank and avoid spilling petrol when

refuelling. Spilled petrol or petrol vapour may ignite. If spillage

occurs, ensure that the area is dry before starting the motor.

INTRODUCTION

APPLICATIONS

Trench compaction

Earthworks

Road maintenance

Landscaping

Brick paving

Driveway toppings

FUNCTIONS AND CONTROLS

MOTOR

The rnotor is controlled by an ON/OFF switch or push button which

is mounted on the motor below the fuel tank.

The motor speed is controlled by a remote throttle lever which is

mounted on the machine handle.

Honda motors are ﬁtted with an oil alert device which will stop the

motor or prevent starting when the crankcase oil level falls below a

safe level.

General Safety Instructions for the Operation of

Power Equipment

The goal of Flextool is to produce power equipment that helps

the operator work safely and efficiently. The most important

safety device for this or any tool is the operator. Care and good

judgement are the best protection against injury. All possible

hazards cannot be covered here, but we have tried to highlight

some of the important items, individuals should look for and

obey Caution, Warning and Danger signs placed on equipment,

and displayed in the workplace. Operators should read and follow

safety instructions packed with each product. Learn how each

machine works. Even if you have previously used similar machines,

carefully check out each machine before you use it. Get the “feel”

of it and know its capabilities, limitations, potential hazards, how

it operates, and how it stops

Thank you for your selection of Flextool equipment.

Power Equipment

Flextool have specialised in the design and manufacture of quality

products since 1951.

We have taken care in the design, manufacture and testing of this

product. Should service or spare parts be required, prompt and

efficient service is available from our branches.

REPLACE DRIVE BELT

- Remove spark plug cap to prevent engine starting whilst working

on the equipment

- Remove clutch / belt guard and set to one side

- Remove clutch retaining screws and slide clutch from engine

output shaft

- Place new drive belt through engine base plate slot and position

over vibrator pulley

- Slide clutch back onto engine output shaft whilst simultaneously

rolling the drive belt onto clutch by turn the clutch by hand

- Be careful when rolling the drive belt onto the clutch as to not get

fingers caught

- The belt will be tight when rolling it on to the clutch

- With the belt now fitted push the clutch fully on to the engine output

shaft making sure it is seated firmly against the engine.

- Ensure output shaft key is fitted into the slot prior to refitting clutch

retaining screws

- Refit clutch / belt guard

1300 353 986 ﬂextool.com.au

Model

Operating

Weight

(kg)

Plate Size

(w x d) (mm)

Centrifugal

Force

(Max) (kN)

Vibration

Frequency

(vpm)

Max Travel

Speed

(m/min)

Max

Gradeability

(%)

Max

Compacted

Area (m²/h)

Lifting

Hook

Wheel

Kit

Water

Tank

Engine

Make &

Model

Max Rated

Power

(Hp)

Fuel

Type Product Code

FCP-87B 87 460 x 610 19.8 7000 26 35 717 Yes No No Honda

GX160 5.5 FT201806-UNIT

ENSURE that the fuel tank cap is securely ﬁtted after refuelling.

Ensure ﬁre extinguisher is readily available for use.

CHEMICAL HAZARDS

DO NOT operate or refuel a petrol or diesel motor in a conﬁned area

without adequate ventilation.

CARBON MONOXIDE exhaust gases from internal combustion

motor driven units can cause death in conﬁned spaces.

Check TLV (Threshold Limit Value) and oxygen content of area safe

for operation.

! NOISE HAZARDS

EXCESSIVE NOISE can lead to temporary or permanent loss of

hearing.

WEAR an approved hearing protection device to limit noise

exposure as required by Occupational Health and Safety regulations

suitable for machine noise Ievels.

PROTECTIVE CLOTHING

ALWAYS wear approved hearing protection, protective goggles and

a dust mask when working in a dusty environment.

Protective clothing, anti-vibration gloves, safety footwear must be

worn especially when working with hot mix bitumen. Wear sun

cream and wide brimmed hat in exposed areas. Drink plenty of

water.

! ADDITIONAL HAZARDS

Vibration hazard can cause permanent injury SliplTrip/Fall is a major

cause of serious injury or death.

Beware of uneven or slippery work surfaces.

Exercise care when working in the vicinity of unprotected holes

elevated platforms or excavations.

OPERATION

PRODUCT & PERFORMANCE SPECIFICATIONS

The machine is best suited to the compaction of bituminous and

granular materials e.g. granular soils, gravels and sands or mixtures

of both, Cohesive soils such as silt and clay are best compacted

using the impact force produced by a vibrating rammer.

Where possible the site should be graded and levelled before

commencing compaction.

Correct moisture content in soil is vital to proper compaction.

Water acts as a lubricant to help slide soil particles together.

Too little moisture means inadequate compaction; too much

moisture leaves water’ﬁlled voids that weaken the soil’s loadbearing

ability. Compaction of dry materials will be facilitated by moistening

with a water hose ﬁtted with a sprinkler.

Excessive watering or water content will cause the machine to stall.

The optional water tank kit is recommended when the machine is

used on bituminous surfaces as the water ﬁlm prevents a build-up

of material on the underside of the plate.

Use unleaded grade petrol and ensure that the fuel is free from

contamination.

The vibratory motion provides a self-propelling action.

Position the handle at the opposite end of the machine to the

vibrator.

Start the motor using the recoil starter. (If the motor is ﬁtted with an

on/off switch this must ﬁrst be turned to ON before starting.)

For more information on starting and correct operating procedures

of the motor, refer to the motor operation manual supplied with the

unit.

Increase the motor speed to the maximum setting using the hand

throttle lever, before commencing compacting.

The machine should be controlled by grasping the handle with both

hands and applying restraint to control the forward motion,

Steer the machine by moving the handle sideways to the right or

left. Ensure other persons and children are clear of barricaded area.

Keep clear of electrical leads and hoses on ﬂoor.

ALWAYS maintain good footing so that you do not slip and loose

control when starting or operating the machine.

If the optional water tank is ﬁtted, the ﬂow rate can be controlled by

adjusting the cock in the supply hose to the sprinkler bar.

CARE AND PREVENTIVE MAINTENANCE

Check the oil level in the motor crankcase daily.

Inspect the rubber anti vibration mounts for wear or deterioration.

If the optional water tank is ﬁtted inspect the water hose and its

connections to ensure that they do not leak.

Clean the underside of the plate regularly to prevent a build-up of

material.

SERVICE

Change the oil in the motor crankcase regularly to minimise wear.

Inspect, clean and/or replace the motor air cleaner regularly,

particularly when operating in a dusty environment.

Inspect, clean and/or replace the spark plug regularly.

Check all fasteners for tightness as the machine is subject to

vibration.

Check vee belt tension, wear and that it is running true, adjust or

replace as required.

1300 353 986 ﬂextool.com.au

TROUBLESHOOTING

SYMPTOM POSSIBLE CAUSES AND CORRECTION

Motor will not start Check the ON/OFF switch to ensure that it is switched ‘ON’.

Check the fuel supply.

If a Honda motor is ﬁtted check the crankcase oil level as an oil sensor device is ﬁtted to these motors

which prevents starting and stops the motor when oil level is low

Ensure the spark plug ignition lead is connected

Check the carburettor jet and bowl to ensure they are clean

Motor stops Check the fuel suppy

Check that the fuel cock is turned on

Check the condition of the air ﬁlter

Petrol

Motor lacks power

Check the condition of the air ﬁlter

Check the condition of the spark plug

Insufﬁcient vibration Check for a slipping or a missing vee belt

Check the motor governed speed is 3,500r/min

Machine not moving freely Check the underside of the plate for a build up of material

Parchem Construction Supplies Pty Ltd

1956 Dandenong Road, Clayton VIC 3168, Australia

Phone: 1300 353 986

flextool.com.au

ABN 80 069 961 968

This manual summarises our best knowledge of the product based on the information available at the time of publication. You should read this manual carefully and

consider the information in the contextofhow the productwill be used.Our responsibility for products sold is subject to our standard terms and conditions of sale.

DISCLAIMER:

Any advice, recommendation, information, assistance or service provided by us in this manual is given in good faith and is believed by us to be appropriate and reliable.

However, any advice, recommendation, information, assistance or service provided by us is provided without liability or responsibility PROVIDED THAT the foregoing shall

not exclude, limit, restrict or modify the right entitlements and remedies conferred upon any person or the liabilities imposed upon us by any condition or warranty implied

by Commonwealth, State or Territory Act or ordinance void or prohibiting such exclusion limitation or modification. The product can be expected to perform as indicated