Ampac TITANUS PRO SENS MAN3046 User manual

TITANUS
PRO·SENS
®
TECHNICAL MANUAL
TITANUS PRO·SENS
®
Air Sampling Smoke Detection System
Technical Manual MAN3046
Note: This manual must be used in conjunction with the
requirements of local standards, codes and job specifications.
For PRO·SENS® APID and CLI interface information please see their Installation guides.

TITANUS
PRO·SENS
®
TECHNICAL MANUAL
Contents
0 General ...................................................................................................................................... 1
0.1 Introduction .................................................................................................................... 1
0.2 Safety Information.......................................................................................................... 1
0.3 Guarantee ...................................................................................................................... 2
0.4 Copyright........................................................................................................................ 2
0.5 Packaging ...................................................................................................................... 3
0.6 Disposal ......................................................................................................................... 3
1 Introduction...................................................................................................................................... 4
1.1 Features of the TITANUS PRO·SENS® ASD System................................................... 4
1.2 Areas of Application ....................................................................................................... 5
2 Technical Description .............................................................................................................. 8
2.1 System Description.......................................................................................................... 8
2.1.1 Function ........................................................................................................... 9
2.2 TITANUS PRO·SENS®and accessories ..................................................................... 12
2.2.1 Overview .......................................................................................................... 12
2.2.2 Basic device TITANUS PRO·SENS®............................................................... 13
2.2.3 Diagnostics....................................................................................................... 15
2.2.4 Response Indicators ........................................................................................ 16
2.2.5 Device Support ................................................................................................ 17
2.3 Pipe system ........................................................................................................... 18
2.3.1 Overview of available pipe components ................................................... 18
2.3.2 Air sampling points for room monitoring ....................................................... 20
2.3.3 Ceiling feed-through for hidden installations.................................................... 22
2.3.4 Air filter for dusty areas.................................................................................... 23
2.3.5 Air return for pressurised and dusty areas....................................................... 24
2.3.6 Noise suppressor ............................................................................................. 25
2.3.7 Steam trap for humid areas ............................................................................. 26
2.3.8 Detonation prevention device for endangered areas....................................... 27
3 Technical Data ........................................................................................................................ 29
3.1 TITANUS PRO·SENS®................................................................................................ 29
3.2 Pipe system – TITANUS PRO·SENS®........................................................................ 33
4 Design...................................................................................................................................... 34
4.1 General ............................................................................................................................. 34
4.1.1 Regulations ...................................................................................................... 35
4.1.2 Pipe system ..................................................................................................... 36
4.1.3 Air flow monitoring ........................................................................................... 40
4.1.4 Sensitivity......................................................................................................... 42
4.1.5 Project planning limits ...................................................................................... 43
4.2 Project planning ........................................................................................................... 44
4.2.1 Project planning guidelines.............................................................................. 44
4.2.2 Pipe accessories.............................................................................................. 45
4.2.3 Sensitivity and pipeline project planning.......................................................... 46
4.2.4 Aperture diameter ............................................................................................ 50
4.3 Special project planning............................................................................................... 53
4.3.1 Project planning for individual aperture monitoring ......................................... 53
4.3.2 Simplified pipe project planning ....................................................................... 61
4.3.3 Project planning with long intake lines........................................................... 65
4.3.4 Project planning with acceleration apertures................................................... 66

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4.3.5 Project planning for forced air flow .................................................................. 68
4.4 Mains supply ................................................................................................................ 72
5 Installation TITANUS PRO·SENS®.............................................................................. 73
5.1 General ........................................................................................................................ 73
5.2 Opening the TITANUS PRO·SENS®........................................................................... 74
5.3 Settings ........................................................................................................................ 75
5.3.1 Detector module............................................................................................... 75
5.4 Installation of the reset board....................................................................................... 84
5.5 Mounting Location........................................................................................................ 86
5.5.1 Fixing of the air sampling system TITANUS PRO·SENS®.............................. 86
5.5.2 Connection of the air sampling pipe ................................................................ 88
5.6 Electrical connection .................................................................................................... 89
5.6.1 Connection to F.D.C.I.E. , with reset button .................................................... 90
5.6.2 Connection of several TITANUS PRO·SENS® with reset button..................... 91
5.6.3 Connection to F.D.C.I.E., with reset board ...................................................... 92
5.7 Installation of the second detector module .................................................................. 93
5.8 Response indicator -electrical connection ................................................................... 95
5.9 Data Log....................................................................................................................... 96
6 Installation Pipe System ........................................................................................................ 97
6.1 Linear expansion of the pipe system ......................................................................... 100
6.2 Patented air sampling points...................................................................................... 102
6.3 Ceiling lead through ................................................................................................... 104
6.4 Monitoring in forced air flow systems (ventilation or climatic applications)............... 106
6.4.1 Detection at air inlets/outlets.......................................................................... 106
6.4.2 Detection in bypass systems ......................................................................... 106
6.5 Filter ........................................................................................................................... 107
6.5.1 Installation of the air Filter type LF-AD-x ....................................................... 107
6.5.2 Mounting of the special filter type SF-400/650 .............................................. 108
6.6 Air return .................................................................................................................... 109
6.7 Noise suppressor ....................................................................................................... 110
6.8 3-Way ball valve......................................................................................................... 111
6.9 Steam trap.................................................................................................................. 113
6.10 Detonation prevention device .................................................................................... 114
6.11 Test adapter............................................................................................................... 116
7 Commissioning..................................................................................................................... 117
7.1 Air flow sensor adjustment......................................................................................... 118
7.1.1 Adjustment independent of the air pressure.................................................. 119
7.1.2 Adjustment dependent on the air pressure.................................................... 120
7.2 Detector module and alarm transmission .................................................................. 121
7.3 Check air flow monitoring........................................................................................... 122
7.4 Check fault signal transmission ................................................................................. 123
7.5 Operational check of TITANUS PRO·SENS®............................................................ 124
7.5.1 Preparations for operational check ................................................................ 124
7.5.2 Operational check .......................................................................................... 125
8 Maintenance .......................................................................................................................... 127
8.1 Visual Check .............................................................................................................. 127
8.2 Flash Code Table....................................................................................................... 127
8.3 Checking dector module and alarm transmission...................................................... 128
8.4 Checking the pipe system.......................................................................................... 128
8.5 Exchange of detector module .................................................................................... 129
8.6 Changing the air filter LF-AD -x ................................................................................. 130
8.7 Changing special air filter SF-400/650....................................................................... 131
8.8 Check of the air flow sensor adjustment.................................................................... 132

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TECHNICAL MANUAL
8.9 Check air flow monitoring........................................................................................... 134
8.10 Check fault signal transmission ................................................................................. 134
8.11 Maintenance intervals ................................................................................................ 134
9. Appendix ............................................................................................................................... 135
10. Glossary ................................................................................................................................ 158

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TITANUS
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®
TECHNICAL MANUAL
0General
0.1 Introduction
This manual is for installers of air sampling smoke detection systems, in
particular for engineers, technicians, and fitters etc. who have technical
knowledge in the field of smoke detection technology but who are possibly
working with this device for the first time.
For damage and faults resulting from the non-observance of this manual
WAGNER Group GmbH, called WAGNER in the following, does not assume
liability.
This manual refers to the air sampling smoke detection systems TITANUS
PRO·SENS®and TITANUS PRO·SENS®2. These systems may only be used
for early and very early smoke detection. As the smoke detection systems are
from one series, TITANUS PRO·SENS®is described here. Specific technical
designs of TITANUS PRO·SENS®2 are described separately.
0.2 Safety Information
The following symbols identify parts of the text in this manual which require
special attention so that damage can be avoided and operations can run
smoothly.
This symbol warns against actions which might cause damage if it is
ignored.
This symbol warns against actions which could cause operational
breakdowns if it is ignored.
Operational improvements can be achieved if this symbol is observed.
ATTENTION
INSTRUCTION
TIP

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0.3 Guarantee
The manual is subject to technical modification without notice and makes no
claim to completeness.
In principle our “Terms and Conditions of Supply and Assembly” apply. No
claims under the guarantee or for liability can be made for damage to persons
or property if they are based on one or more of the following causes:
•insufficient observance of the instructions about the design, assembly of
the aspirating smoke detection system, assembly of the pipe system,
commissioning and maintenance
•use of the aspirating smoke detection system in contravention of the
intended use
•insufficient monitoring of working parts
•improperly executed repairs
•unauthorised constructional changes to the aspirating smoke detection
system
•force majeure
0.4 Copyright
The copyright in this Technical Manual remains with WAGNER.
The manual is designed exclusively for the assembler and his colleagues.
Reproduction of the manual, including extracts, is not allowed. Copying or
distribution of the manual in any form is only allowed with permission in writing
from WAGNER.

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0.5 Packaging
The individual air sampling smoke detection systems are packed in accordance
with the anticipated transport conditions. Exclusively environmentally friendly
materials were used for the packaging.
The packaging is intended to protect the air sampling smoke detection system
from being damaged until it is installed. For that reason, it should only be
removed from its packaging shortly before installation.
The packaging material is to be disposed of in accordance with applicable
statutory provisions and local regulations.
Dispose of the packaging materials in an environmentally friendly manner.
Observe local disposal regulations.
Packaging materials are valuable raw materials and in many cases can be
re-used or expediently processed and recycled. Improper disposal of
packaging materials can harm the environment.
0.6 Disposal
If no take-back or disposal agreements have been made, disassembled
components are to be taken for recycling:
Take metal parts for scrapping.
Take plastic parts to be recycled.
Sort the remaining components by material quality and dispose of them.
INSTRUCTION

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1Introduction
1.1 Features of the TITANUS PRO·SENS® ASD System
TITANUS PRO·SENS® is the latest generation of WAGNER air sampling smoke
detection systems. Besides its use for room and equipment protection the
variant can be used for monitoring climatic cabinets and climatic ducts.
Sensitivity The device has a response sensitivity of up to 0.5 %/m, 0.1 %/m or 0.015 %/m
light obscuration. According to the application other sensitivities can be set.
Thanks to the innovative High-Power-Light-Source (HPLS) technology a wide
detection range over all rated fire types is guaranteed.
If two detector modules are inserted in the TITANUS PRO·SENS®, the
monitoring area is doubled.
LOGIC·SENS In order to prevent false alarms, the intelligent signal processing called
LOGIC·SENS distinguishes between interferences and the occurrence of real
fire.
Safe air flow monitoring Like point-type detectors, which are electronically monitored to detect line
fractures and short circuits, air sampling systems require a complex and safe air
flow monitoring. The unique air flow sensor technology used in all WAGNER air
sampling smoke detection systems guarantees the detection of faults such as
pipe fracture or blockage of air sampling points.
The air flow monitoring is temperature compensated and can be independent of
the air pressure.
Patented air sampling
points Depending on the required pipe design the air sampling points have specified
hole diameters. For these air sampling points WAGNER has developed
patented aspiration-reducing film sheets with marking tape and clips that
allow easy mounting and avoid secondary noise. The diameter of the air
sampling point is clearly marked on the film sheets, allowing quick and easy
checking of the air sampling point diameter.
Point detector spacing The air sampling points of the system can be compared to point-type detectors.
The monitoring areas comply with the valid national regulations.
Diagnostics software The diagnostic software permits a quick and reliable fault localization for
maintenance and service. The current and memorized device state can be read
by a PC via a special cable.
Choice of ventilator
voltage The fan voltage can be set according to project planning via plug-in jumpers.
With TITANUS PRO
·SENS
® devices, the fan voltage can be set between 6.9 V
and 9 V by means of the jumpers on the base board.
The voltage with TITANUS PRO
·SENS
®devices can be set by means of the
fan control circuit boards FC-2 and FC-3.
•The voltage can be set to 6.5 V, 6.9 V and 9 V with the FC-2 fan control
circuit board. The FC-2 fan control circuit board is standard in all
TITANUS PRO
·SENS
® -SL devices.

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TECHNICAL MANUAL
•The voltage can be set to 10 V, 11 V and 12 V with
the FC-3 fan control circuit board. The FC-3 fan control circuit board
available as an option for all TITANUS PRO
·SENS
®-SL devices.
1.2 Areas of Application
The air sampling smoke detection system TITANUS PRO·SENS®is a smoke
detection system used for the early smoke detection and very early smoke
detection in rooms and equipment.
Principle Air samples are drawn from the monitoring area via a pipe system with defined
air sampling points and passed to the detector module.
It is particularly suitable for areas in which point-type detectors cannot be used
or can only be used under certain conditions.
This applies in particular to areas: …
with difficult access and in which it is difficult to install or to maintain point-
type detectors.
which are air-conditioned.
which are higher than allowed for point-type detectors.
in which point-type detectors are not desired for aesthetic reasons.
in which electromagnetic fields have an impact .
which are exposed to high or low temperature.
with pollution of the air, where filter elements are needed.
which are jeopardized by vandalism.
Room protection TITANUS PRO·SENS®is suitable for the monitoring of rooms like
floor voids, ceiling voids
tunnels, ducts, voids difficult to access
storage areas, high-rack storage areas, elevator shafts
museums, cultural centre
deep-freeze storage areas
Fig. 1.1: Scheme - room monitoring with the air sampling smoke detection
system
TITANUS PRO ·SENS®

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Room monitoring
with air conditioning Room monitoring takes place
in rooms with air conditioning for server rooms, etc.,
in ventilation ducts,
via floor voids, ceiling voids,
in EDP rooms, distribution cabinets, transformer cells,
at climatic cabinets (see Fig. 1.2) or
at climatic ducts in the by-pass.
Fig. 1.2: Monitoring possibilities of a convection air conditioning system or
climatic duct (scheme)

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Equipment Protection non-ventilated and ventilated installations/cabinets like i. e.
distribution cabinets, switch cabinets
telephone switch boards
measuring and control units
Fig. 1.3: Scheme - equipment monitoring with the air sampling smoke detection
system TITANUS PRO·SENS®
The air sampling system TITANUS PRO·SENS®can also be used for earliest fire
detection in rooms with special air conditioning.
Valuable goods and installations can be reliably monitored due to the system’s high
sensitivity. Therefore, TITANUS PRO·SENS® is especially suited for the following
areas:
where early intervention is crucial due to valuable assets
where systems must be operational at all times
where highly sensitive detection is required (e.g. in areas where filters keep
smoke particles in the air at a minimum)
with high air exchange rates

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2Technical Description
2.1 System Description
The air sampling smoke detection system TITANUS PRO·SENS® consists of
the basic device and the pipe system.
The most important components of the basic device are the range of optical
detector modules to detect the smoke aerosols, the aspiration unit to pass the
air samples to the detector module and the air flow sensor in order to monitor
the pipe system for fracture and blockage. The air flow sensor is integrated into
the detector module.
Only for TITANUS PRO·SENS® 2 one of the two detector modules can be
equipped with or without air flow sensor and with or without LOGIC· SENS
(refer to next page).
The pipe system consists of pipes and fittings made of PVC or ABS plastic.
For the pipe design each air sampling point in the pipe system of TITANUS
PRO·SENS® represents a point type detector.
Fig. 2.1: Air sampling system TITANUS PRO·SENS®
A suite of accessories, like air filters and remote indicators are available.

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2.1.1 Function
The aspiration unit in the basic device draws air samples from the area to be
monitored via a pipe system with defined air sampling points. The air samples
are then passed to the sensitive detector module (refer to 2.1)
Detector Module Dependent on the response sensitivity of the used detector module (up to
0.5%/m, 0.1 %/m or 0.015 %/m light obscuration) TITANUS PRO·SENS®
activates the alarm when the corresponding light obscuration is achieved. Four
different alarm thresholds can be set. The alarm is indicated at the device via
the alarm LED and can be transmitted to a connected fire detection control and
indicating equipment (F.D.C.I.E.).
Different delay periods can be set for the alarm thresholds and the fault display
and fault transmission (refer to chapter 5.3).
Alarm indications are stored and have to be reset after eliminating their cause.
For TITANUS PRO·SENS® 2 two detector modules allow to monitor two areas
the way described above. If one area is to be monitored, a two-detector
dependency and additionally through the choice of different response
sensitivities an action alarm can be realized.
LOGIC·SENS TITANUS PRO·SENS® incorporates an intelligent signal processing system with
LOGIC·SENS,which can be activated and deactivated with a switch at the
detector module. This fades out interferences and contributes to a safe
operation without false alarms.
Monitoring the Detector
Module Each detector module is checked for soiling, signal faults and detaching. In the
event of the detector module becoming soiled a drift is affected. A fault is
indicated by the fault-LED at TITANUS PRO·SENS® and can be transmitted to a
fire detection control and indicating equipment (F.D.C.I.E.) via a fault contact. In
order to avoid false alarms faults are processed with a delay.
Air Flow Monitoring An air flow sensor checks the connected pipe system for fracture and blockage.
Dependent on the design of the pipe system (refer to chapter 4 "Pipe Design“––
the air flow sensor can detect at least a blockage of 50% of the air sampling
points up to the complete blockage and a fracture of the pipe system causing a
loss of 50 % of the air sampling points. If the ventilator fails, the air flow in the
pipe system is interrupted causing a blockage which is indicated. The air flow
monitoring is temperature compensated and can be set to an air pressure
independent mode.

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After a delay period which can be programmed by switches the fault is indicated
at the air sampling smoke detection system and, if required, the fault signal is
passed to the fire detection control and indicating equipment (F.D.C.I.E.) via a
fault contact. The thresholds of the monitoring window can be adapted to the
ambient conditions (refer to chapter 4 "Pipe Design").
The signal curve of the air flow sensor is illustrated in Fig. 2.2
Fig. 2.2: Signal curve of the air flow sensor in case of faults
Fault Display A detector module or air flow fault causes a fault signal which is indicated at
TITANUS PRO · SENS®. The fault display can be set to a latched (standard
mode) or non-latched mode.
Flash Code
for Fault Detection An indication of faults and certain device states is effected through 5 different
flash codes of an LED on the (electronic circuit board) of the detector module.
This allows the different types of faults caused by a defective detector module,
a blocked or fractured pipe system to be readily identified.
Resetting via
F.D.C.I.E. A fault signal can be reset via a connected fire detection control and indicating
equipment (F.D.C.I.E.). If the TITANUS PRO·SENS® is connected to a fire
detection control and indicating equipment (F.D.C.I.E.) and it is required to reset
alarm and fault signals at the device together with the reset of the detection line
a reset board1is mounted as an option. It automatically resets the alarm and
fault signals at TITANUS PRO·SENS® in case of a temporary switch-off of the
line voltage
1The reset board can only be used if the quiescent current of the line is at least 5 mA and 50 mA.
The line has to be current less during reset.

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Relay output TITANUS PRO·SENS® possesses a potential-free change-
over contact for the existing alarm threshold and the collective
fault . Thus, the air sampling smoke detection system can be connected to the
addressable2detection lines of any fire detection control and indicating
equipment (F.D.C.I.E.).
Air flow adjustment The air flow of TITANUS PRO·SENS® is automatically adjusted so that
commissioning is much easier. The initialization is effected dependently on or
independently of the air pressure.
In order to adjust the TITANUS PRO·SENS® a characteristic air flow of the pipe
network the air flow-init process is affected. For each device this process is
necessary one time after the installation, after each modification of the pipe
system design and after the modification of the ventilator voltage. Thus the
device determines and memorizes the air flow characteristic of the pipe
network.
Pipe system A pipe system up to a total length of 300 m with a maximum number of 32 air
sampling points can be connected to TITANUS PRO·SENS®.
Two pipe systems can be connected to TITANUS PRO·SENS®2. The whole
pipe system then measures 2 x 280 m and has a maximum of 2 x 32 aspiration
points.
2Only possible via addressable I/O modules of the fire detection control and indicating equipment
(F.D.C.I.E.).

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2.2 TITANUS PRO·SENS®and accessories
2.2.1 Overview
Fig. 2.3: Overview TITANUS PRO·SENS®
The components illustrated in Fig. 2. can be used as an option.

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2.2.2 Basic device TITANUS PRO·SENS®
The basic device TITANUS PRO·SENS® consists of the following components:
•plastic housing
•plastic connection piece
•integrate pipe return
•Connection for pipe with 25 mm outside diameter
•sensitive detector module with the latest technology according to optical
scattered light detectors with integrated air flow monitoring
•air sampling unit with optimized air feeding
•optical displays for alarm3, fault and ON
•interface for diagnosis
Fig. 2.4: Displays and connections of TITANUS PRO·SENS®
(explanations refer to table next page)
Fig. 2.5: Displays of TITANUS PRO·SENS®
(explanations refer to number 1 in table next page)
3for TITANUS PRO · SENS®2 : there is separate indication for alarm 1 and alarm 2

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TITANUS PRO·SENS®Numbers
in Fig. 2.
Function Explanation
1
displays (refer to
Fig. 2.5)
ON (green LED) operation display
alarm (red LED) alarm display
fault (yellow LED) fault pipe system or
failure ventilator or
fault detector module
2
connection for air return pipe to return the air
3
cable entry of fire detection cable for
connection of central fire panel (CFP) or
power supply (input/output)
2 x M 25
4
connector air sampling pipe
second connector = no function4
for ∅25 mm pipe system
5
cable entry of fire detection cable for
connection of response indicator
5 x M 20
6
plastic connection piece (small) 1 x M 20 for cable with
∅of 8 to 12 mm
7
plastic connection piece (large) 2 x M 25 for cable with
∅of 9 to 14 mm
(extendable to ∅14 to
18 mm)
4in contrast to TITANUS PRO · SENS®2 which offers the possibility to connect a second pipe
system.

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2.2.3 Diagnostics
Fig. 2.6: Diagnostic software for reading out the device state
For maintenance and service the diagnostic software is able to display the
memorized and current device state as well as fault signals of TITANUS
PRO·SENS®on a PC or laptop. The diagnostic cable transmits the data via the
X2 base board connector of TITANUS PRO·SENS®(refer to Fig. 2.6).
Diagnostic messages remain memorized for at least 3 days in the diagnostic
software to allow an analysis of sporadically occurring environmental influences
(e.g. changed operating conditions). Resetting the diagnostic software causes
the deletion of any memorized diagnostic messages.
Additionally the software allows clearing fault signals and cleaning the air flow
sensor.
The diagnostic software allows filing any memorized and current diagnostic
data and the settings of the DIL switch. Rename this file to be able to
compare these data with the newly read-out values during the next check.
TIP

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2.2.4 Response Indicators
For a hidden installation of the air sampling smoke detection system it is
necessary to mount an alarm display in a clearly visible place.
TITANUS PRO · SENS®offers the possibility to connect the response indicators
DJ1191 and DJ1192.
Fig. 2.7: Response indicators