AMPD LIL RIPPA User manual

User Manual

Welcome
Website: www.ampdbros.com
Email: [email protected]
Phone: (07) 5646 6240
Welcome to the Ampd Brothers Family and a Huge Thanks to You for
your recent purchase with us, but even more importantly for making the
leap to a smarter more exhilerating method of movement!
This manual is designed for LIL RIPPA bike models only. Please read and
understand all parts of this entire manual before operating the e-bike for
the first time.
If you have any questions or suggestions after reading this guide, please
contact us by email or a phone call!
Please note that this manual is not intended as a detailed
service, maintenance or repair manual and is a general guide
only. We highly recommend that your electric bike is regularly
serviced by a qualified technician. Please seek assistance from a
qualified bicycle shop, mechanic or an authorized Ampd
Brothers dealer.
1

Table Of the Contents
2
Safe Operating Tips 3-4
Accessories Diagram 5
Technical Specification 6
Battery Tips 12-13
Regular Inspection 14
Warranty 17-18
Troubleshooting 15-16
19
LCD Display 9-11
Assembly 7-8
Warning

•Always wear an approved helmet while riding your e-bike and
follow the helmet instructions for fit, use and care of your helmet
•Please make sure you know all local traffic laws. It’s the rider’s
responsibility to strictly obey them
•Check your e-bike for proper fit and installation, normal operation,
loose parts and defects before riding
•When riding on wet and slippery roads, please drive slowly and
avoid sudden braking
•Please ride cautiously on rainy days and try not to ride in areas
where the water depth exceeds the motor's central axis to avoid
water entering the motor
•When turning, please turn on the signal lights and slow down the
speed. When riding at night, please turn on the headlights
•Remember to turn off the power after riding. Also remember to lock
your e-bike to avoid unnecessary losses
•Check whether the battery is sufficient in time to avoid affecting the
next ride
•Clean up water stains on the bicycle in time after riding on rainy
days to prolong the life of spare parts
•Please do not disassemble or change the whole vehicle circuit by
yourself.
•In any abnormal situation, the user can use the main power switch
to turn off the power supply of the whole vehicle to ensure safety
Safe Operating Tips
3

•Never carry anything which obstructs your view or could affect
control of the bike
•Never drive the e-bike with one hand or ride aggressively as it can
cause or lead to dangerous riding situation
•The charger should only be cleaned with a dry cloth. Never use a
wet cloth, oil or any other liquid
•Children under the Age of 16 should not operate this electric bike
•Have a qualified professional bike mechanic to perform
maintenance and servicing of your e-bike
•Most Australian States and Territories have local laws governing the
use of Electric Bikes. You should check with your local authority
before riding your electric bike, to understand where you can ride it,
what speed your allowed to travel and what safety precautions you
have to observe whilst riding it.
•Your bike can lose brakes and/or power during your ride at any time
due to low battery, mechanical failure, electrical or other
interference. For this reason, you should only ride at speeds which
allow you to safely stop without power or brakes.
Safe Operating Tips
Regular inspections and tune-ups are important to
ensure that your electric bike is in good condition!
4

Accessories Diagram
5

Technical Specification
Items
Details
Items
Details
Bike Model LIL RIPPA
Motor
High Torque Brushless Hub
Power
500W Voltage 36V
Frame
Material High Carbon Steel
Battery
Capacity
13Ah
Net Weight
28KG
Battery Type
Lithium Battery
Max load
150KG
Charging time
5-6 hours
Tyre Brand
CHAOYANG
Display
LCD Color
Tyre Size 16x4.0" Fat Tyre Brakes
lFront and Rear Disc Brake
lHydraulic Brake
Gear
l3 Gears
Package size
140*26*79cm
Range
30-50KM - Varies from rider, loading, terrain and conditions
*Specifications Subject to Change
6

Assembly
•We recommend you to use a bike stand for ease of assembly
•Please carefully use scissors to cut off the zip ties, ensuring not to
scratch or damage the bike or any components
Step 1 Bike Standing Display status diagram
List of loose parts & contents
•Semi - Assembled Bike
•Front Tyre
•Handlebar
•Fender (Front & Rear)
•Parts Box including:
pBattery Charger
pBattery Keys(2)
pFront Wheel Quick
Release
pBasic Tools
Contained in the bike box
Step 2 Install the Handlebar
•Rotate the stem if it is not perpendicular to the fork and make sure it
is facing towards the front of the e-bike
•Tighten the stem’s bolts to secure it to the head tube
•Completely remove the stem’s handlebar clamp bolts
•Center the handlebar in the stem, please check the handlebar
orientation is correct
•Using the hex key to tighten all four bolts to hold the handlebar at
the desire angle
7

Assembly
Step 3 Install Front Wheel on Fork
•Mount the wheel to the fork,
carefully
guiding the brake pads onto the rotor.
The axle should fit into the fork snugly
•Insert the quick release lever to
the hub, please notice the
direction of the spring
•Tighten the quick release bolt until
considerable force is needed to close
the quick release lever.
•Tighten the bar
Step 4 Install Fender
•Unscrew the bolt at the center of the top of the fork
•Clamp the fender mount between the locking bolts and frame
mount bracket
•Tighten the nut and being sure is center above the wheel
8

Display
9
Rotate the throttle to move the bike at the desired speed. It
has five different gears. Pushing the +/- buttons the gears
change from 1-2-3-4-5. To slow down, push the brake lever and
turn the throttle handle anticlockwise. Turn the key to turn off .
1.power-on and power-off
Long press the key to turn on,long press the key again
to turn off.
When the bike stop and the instrument is not operated for 10
minutes, the instrument will automatically shut down and turn
off the power. (Shutdown time can be set)
Press and hold the key to turn on the instrument; press and hold
the key again to turn off the instrument.

Display
10
2.Key Operation
After power on, short press the key to increase the gear
Short press the key to decrease the gear.
E-001
motor failure
E-002
Throttle failure
E-003
Controller failure
E-004
Brake failure
E-005
Controller undervoltage
E-006
The display does not receive the controller
signal
E-007
Controller does not receive display signal
Fault code
Parameter Settings
Long press botton + at the same time to
enter /exit the setting parameter; after entering the
setting, press briefly to go to the next parameter
and adjust the value by up and down keys.

Display
P01
Light
1-3(brightest)
P02
Mileage unit
0 for km; 1 for mile
P03
Voltage
24V, 36V, 48V
P04
Dormancy
1-60 minutes,
0 for no sleep
P05
Gears
UP:3.5.9 gears
Down:with/without 0 gear
P06
Wheel Size
Min:0.1 inch
P07
Magnets setting
1-99
P08
Speed Limit
0-50(unlimited)Km/h based
on km mode
P09
Pedal start engaged/
Pedat start disabled
0 for Pedat start disabled
1 forPedal start engaged
P10
Drive mode setting
0 Driven by gear
1 Driven by handlebar
2 Coexist(Recommend)
P11
Assist sensitivity setting
1-24
P12
Starting torque setting
0 weakest, 5 strongest
P13
Booster disk magnet
type setting
5,8,12
P14
Controller current limit
value setting
0-20A(12A default)
P99
One-touch recovery
function
long press the "up” button",
the instrument restores
factory settings
ODO
ODO Zero function
"Up" button to zero the total
mileage of the meter
11
ØSetting

Battery Tips
Lock / Unlock the battery
Turn the key counterclockwise to unlock
the battery. Clockwise to lock the battery.
Remove the battery
After unlocking the battery, tilt it to the left and push
forward to remove the battery. To return the battery,
insert back into the frame housing until it clicks into
place. Do not forget to lock the battery.
Charging the battery
•Connect to the battery to the charger
•Connect the charger to a power outlet
•The charger indicator light has two types.
When charging is in progress the indicator light shows red;
after fully charged (5-6 hours), the light shows green.
Battery level display:
Charging tips
•Please store and charge your battery in a dry location. Do not
exposure the battery under water, humidity, and damp conditions
•Regularly check and maintain the electric contact!
•Please note that it is normal for small sparks to appear when the
battery is connected to the charger for charging. No worries!
Charging safety
•Use original charger. Do not use another brand or model of charger
for charging.
12

Battery Tips
•Do not immerse the battery in water
•Please charge in a safe environment
•Charge the battery at an ambient temperature of 0-35°C
•Do not charge more than 12 hours to avoid affecting battery life
•Please note that the power rises quickly in the early stage of
charging and slow in the later stage.
•During the charging process, the charger has a temperature rise
effect which causes temperature rising in surface
•Keep the battery out of reach of children and pets
•Never try to open the battery
Charging safety (Continued)
Battery storage
•Please store the battery at an ambient temperature of 0-25 ℃. Do
not store the battery in an environment ≥ 40 ℃, otherwise it will
cause irreversible capacity decay of the battery
•If the e-bike is not used for a long time, the battery must be taken
out and stored separately. Please regularly maintain and charge
battery. Otherwise, the battery may be completely exhausted and
irreversible damage may occur
•Avoid storing batteries in places where there is a risk of falling.
Falling down can cause uncontrollable damage to the interior of
the battery and may cause the battery to leak, heat, smoke,
catch fire, or explode
•Keep the battery and charger away from water and heat sources
13

Regular Inspection
•Tyre: pressure value, tyre wear level (do not inflate past max psi)
•Brake system: brake free stroke, brake fluid leaks, brake pads and
brake disc wear, brake power-off switch
•Horn: circuit solder joints and insulation
•Headlight: installation position, irradiation angle, wiring, insulation
•Display: display indication, wiring
•Fastener: whether the nuts and bolts are fastened, whether the
pedal is firm, and whether the handle is tightened
•Check the speed control: stroke position
Routine safety inspection
•Inspection of front and rear wheels: cracks and deformation
•Handlebar inspection: rotation, rotation range
•Frame inspection: welding points, nut tightening
•Front fork inspection: tightening condition, bearing
•Inspection of front and rear shock absorption: shock absorption stroke
Structural inspection
•Lithium battery inspection: voltage balance, insulation
•Motor inspection: end cover, bearing, signal wire, motor circuit,
machine edge shell
•Controller check: under voltage, over current protection, power failure
•Charger inspection: charging current, charging voltage
Important parts
14

Troubleshooting
Symptoms
Potential causes
Common method
No power indication
when power on
•Short circuit of fuse
•Poor contact between the
power plug and the battery
•Check whether the
fuse needs to be
replaced
•Check if the connector
is loose
Motor not responding
when the bike is
powered on
•Low battery voltage
•Half-hold the brake lever,
causing the power-off
switch to activate
•Fully charge the
battery
•Do not hold the brake
lever when starting
Slow driving or
insufficient
continuous mileage
•Low voltage of lithium
battery
•Insufficient tyre pressure
•Frequent braking, starting,
overloading
•Lithium battery aging or
normal degradation
•The ambient temperature is
low, and the battery
capacity is reduced
•Check if the plug is in
bad contact during
charging
•Check tyre pressure
every time you ride
•Develop good driving
habits
•Replace the lithium
battery
•It is normal
15

Troubleshooting
Symptoms
Potential causes
Common method
Lithium battery
does not charge
•Poor contact between
charger plug and lithium
battery socket
•The charger is damaged
•Check if the plug is
loose
•Replace the charger
The vehicle has
abnormal noise
•Loose screws in various parts
•Wear of moving parts and
fixed parts
•The bearing is damaged or
broken due to loss of oil
•Tighten the screws of
each part
•Check whether there is
abrasion on each part
•Lubricate or replace
bearings
The brakes are not
working
•Wear of brake shoes or brake
discs
•Insufficient oil brake fluid
•Displacement of the brake
zipper
•Replace the brake shoe
or brake disc
•Replenish brake fluid
•Adjust the brake zipper
16

Warranty
Parts
Time
Warranty
Motor
1 year
Hall original burnt out, quality
dysfunction
Battery
1 year
Unable to charge and
discharge, the detection
capacity is less than 60%
Controller
1 year
Disfunction
Display
1 year
Dysfunction, unable to open, or
garbled characters
Speed sensor
1 year
Loss of assist function
Front axle, bottom
axle, flywheel
1 year
Material fracture
Power off brake lever
1 year
Loss of power-off function
Speed control
1 year
Loss of power-off function
What Our Warranty Covers:
1. Manufacturers Faults, defects and/or Failure
2. Original Purchasers of Product where a Receipt is Presentable
17

Warranty
What We Don't Cover:
1.Damage or Failure due to misuse (eg. freestyle activities)
2.Damage caused by failure to service or uphold regular maintenance
3.Damage caused from water, natural disaster, fires, storms or floods
4.Damage caused from foreign objects or debris
5.Damage caused by incorrect fitment, installation or assembly
6.Damage caused during freight (Please opt for freight insurance at the
checkout if you require)
7.Damaged caused by failure to uphold frequent maintenance
8.Wear and Tear Items eg. Tyres, Tubes, Bearings, Fluids Brake Pads & Discs
9.Devices that have exceeded 3,000km's
10.Modification, Alterations, and Installation of parts that are not supplied as
original equipment or where the device is altered from it's original
manufacturers state
11.Failure of components/parts/accessories due to the used of foreign
products that are not Ampd Brothers approved items.
12.Persons who are not the Original Purchaser as listed on the Receipt
13.Claims outside the Valid Warranty Date from the Date of Receipt
14.Any Packaging required to pack items Securely for Return Repairs
See the full terms and conditions outlined at:
https://ampdbros.com.au/pages/warranty
18

•No riding your bike while charging!
•No touching any substance that leaks from the battery !
•No children and animals are allowed to touch the battery!
•Battery contains dangerous substances inside strictly forbidden to
open!
•Use only the charger provided. Do not overcharge or discharge!
•Do not ride in or near water or adverse weather conditions
such as hail, snow, fire or excessive heat otherwise it may
damage the battery or even cause personal injury!
•When driving, please wear safety helmets and protective gear
correctly, please obey the traffic rules!
•Please do not drive the vehicle when the hatch is not locked!
•No using a high-pressure water gun to wash the inside of the battery
hatch!
•Please do not bring the bicycle to charge indoors, so as to avoid the
situation of violent fire and spontaneous combustion!
•See our full Battery Safety article here:
https://ampdbros.com.au/pages/battery-safety
Warning
19
Table of contents