Amphenol Socapex RJSMLAC 8MG CAPS VAC Instructions for use

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RJ-Switch
IP67/68 rugged Ethernet Managed Switch
RJSMLAC 8MG CAPS (options)
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Hardware
U er Manual
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Content
Section 1
General Information
Page 3
Section
2
Hardware
Page
4
Section
3
Installation
Page
5
Section
4
Wiring
Page
7
Section
5
Management
Page
10
Section
6
Features Overview
Page
1
1
Section
7
Service Information
Page
1
3
This manual applies to the following products:
•RJSMLAC 8MG CAPS (OPTIONS) (18-32 VDC powered)
•RJSMLAC 8MG CAPS VAC (NAV) (OPTIONS) (90-265 VAC, 47-63 Hz)
Rugged IP67/68 Managed Ethernet Switch, with RJFTV reinforced 38999 connectors
Revision Date Modifications
1
2012
November
,
7
Initial document
2
2013
January
Revised Warranty information
2.1 2013 July Added connector P/N for console port
2.2
2014
December
Ad
ded connector rear view for console port
3 2015 December Added version VAC (AC powered model)
3.1 2016 December, 7 Detailed NAV option for involved products
/ no change in the content /
4.0 2022 January, 6 Updated Performance specifications
Updated Power plug wiring

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AMPHENOL SOCAPEX GENERAL CONDITIONS OF SALE
(Effective as at 28th/09/2020)
(EXTRACT)
ARTICLE 11: GUARANTEE - LIABILITY
11.1. Products shall benefit from a legal guarantee of one year following the date of delivery in accordance with the terms and
conditions indicated hereunder.
11.2. In all instances, Seller’s guarantee shall be limited to free replacement, in identical quantities, of the Product
acknowledged as defective by Seller with the exclusion of any compensation or damages and interests and subject that Client
notifies Seller of defect immediately following discovery thereof by any written means during the legal guarantee period.
Defective Products shall be returned to Seller in accordance with the same procedure as that applicable to Products which do
not comply with orders as indicated under article 9 hereinabove.
11.3 The following shall be excluded from the guarantees provided by Seller:
- Product defects resulting from inadequate maintenance, or supervision and, more widely, any use which does not comply with
written instructions of Seller and indicated in technical notices and/or product specifications, or default in respecting applicable
standards or professional customs and uses;
- Product defects resulting from an external cause or any modification or intervention by Client or third party without the prior
written consent of Seller;
- the guarantee shall not cover normal wear and tear of Products ;
- Product defects resulting generally in whole or in part from damage or accidents attributable to Client or a third party;
- the guarantee shall not cover any defects resulting from instructions given by Client to Seller ;
- damages resulting from force majeure, such as this is defined under article 11 hereunder, or resulting from any unpredictable
event or natural disaster.
Client shall retain sole and exclusive liability for the use of Products provided by Seller and the suitability thereof for use.
Client should ensure that its premises and storage conditions are adequate for the due and proper storage of Products and ensure
all safety guarantees as stipulated by regulations in force. No guarantee shall be provided by Seller in this regard.
In all instances and under no circumstances whatsoever shall Seller be liable for any damage, whether direct or indirect, or
predictable or not, caused by any defect of the Product sold. In this regard, no compensation may be claimed.
Note: All information in this document is subject to change without notice.

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Section 1 General Information
Overview
This manual will help you install and maintain the Amphenol Rugged Ethernet Managed
switches. These products are extremely easy to install and operate.
Military applications can now take full advantage of 1000Mbps Gigabit Ethernet
performance.
The installation guide describes how to install and use the hardened compact Ethernet
RJSMLAC-8MG-CAPS Military Rugged Switch. Capable of operating at extreme
temperature of -35°C to +75°C and meet the toughest industrial and military environments
such as MIL-STD-810F, MIL-STD-1275B, MIL-STD-461E up to the highest levels. The
mentioned ability turns the RJSMLAC-8MG-CAPS to the optimal solutions switch of
choice for harsh environments constrained by space.
Developed for military and harsh mobile applications, the RJSMLAC-8MG-CAPS features
mechanical packaging enhancements designed for MIL-STD-810F airborne and ground
environmental compliance and high reliability. The unit has been especially hardened to
improve ingress, impact, and shock/vibration protection, as well as eliminate all moving
parts through passive cooling, and interface through sealed MIL-DTL-38999 RJFTV
reinforced circular connectors.
Leveraging best-in-class switching technology, the RJSMLAC-8MG-CAPS serves as a
robust solution for providing local area network (LAN) connectivity to IP-enabled
computing and net-centric devices. Compact in size, the RJSMLAC-8MG-CAPS is
particularly useful for expanding port density to tactical IP routers in space-constrained
airborne and ground vehicle environments.
RJSMLAC-8MG-CAPS is specifically designed for Data Acquisition & Transmission,
Battlefield Communication C4ISR, Rugged Networks, Mobile Communications, Combat
vehicles and Avionic & Shipboard Systems.
From 2022, the RJSMLAC-8MG-CAPS is using eCos 3.0 operating system and CE
Services software.
Performance
Specifications
These general specifications apply to these switches. Refer to Section 6 for complete
technical specifications.
Ports
10/100/1000BaseT(x) (Shielded RJ45)
Voltage
Standard P/N: 24Vdc Nominal (18-32V)
VAC models: 90-265 VAC, 47-63Hz
Power Consumption: 7W Typical
MIL standards
MILSTD-1275B, MILSTD-461E, MILSTD-810F GM, IP67
Electromagnetic
MIL-STD-461E: CE102, CS114, CS115, CS116, RE102, RS103
MIL-STD-461F: RE101, RS101
Operating Temp.
-35ºC to +75ºC (-31ºF to +167ºF) – Cold Start-Up
Waterproof
IP67/68

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Section 2 Hardware
Overview
The switches can be mounted directly to a flat surface or to a wall. Refer to the mechanical
drawing below. Its high protected enclosure makes it able to withstand immersion (IP67/68
rating).
The Ethernet connections come out from rugged MIL-DTL-38999 RJFTV connectors.
Front Panel
Display
The following describes the front panel, and LED indicators of the RJSMLAC-8MG-
CAPS.
LED Indicators
The Single LED indicator on the front panel labelled PWR shows the operative status of
the switch.
Once the switch is powered, the LED PWR is turned on.
This LED will be on solid green when proper power has been applied to the unit.
Each port has 2 LEDs indication:
•Link / Activity (Off – there is no link, Steady Green – There is a device connected,
Flashing Green – there is data transmission)
•
Speed (
Green
for 10
0
0Mbps, Off for 10
or 100
Mbps
)

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Section 3 Installation
Selecting a
Site
As with any electronic device, you should place the switch where it will not be subject to
extreme temperatures, humidity, or electromagnetic interference that exceeds the
RJSMLAC-8MG-CAPS ‘s profile. Specifically, the site you select should meet the following
requirements:
•The ambient temperature should be between -35 to 75 degrees Celsius.
•The relative humidity is recommended to be less than 95% percent, non-
condensing.
•Surrounding electrical devices should not exceed the electromagnetic field (RFC)
standards for MIL-STD-461E.
CAPS for
unused
connectors
The switches are pre-equipped with caps on all ports, including power and Ethernet.

Make sure all connectors are protected with cap or sealed plug to ensure sealing
and prevent from deterioration of the contacts.
Mounting
The RJSMLAC-8MG-CAPS Ethernet Switch can be fastened to any flat surface by
mounting the box directly. Refer to the mechanical drawings below. Make sure to allow
enough room to route your Ethernet and power cables.
The RJSMLAC-8MG-CAPS weights 1.8 Kg and is mounted via its four 4x4.5 mm holes for
screws.
The external dimensions of the RJSMLAC-8MG-CAPS are given here after.

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Section 4 Wiring
Overview
These switches provide connections to Ethernet devices in harsh environment. Typically,
a port is used to connect to another Ethernet switch that is connected to the main Ethernet
backbone. The other Ethernet ports are then connected to Ethernet devices such as
communication systems, Ethernet I/O, or industrial computers. Electrical isolation is
provided on the Ethernet ports for increased reliability.
Please follow normal Ethernet wiring practices when installing these switches.
Power wiring
The switches should be powered using mating plugs and backshells compliant with MIL-
DTL-38999 series III. We suggest using hereunder accessories. Another backshell can be
used but it must ensure a correct sealing protection.
Power plug
part number
Military designation: JD38999/26WA98SA
Amphenol designation: TV06RW0998SA
This plug is size 9. It is coming with 3 contacts size 20 (designed for 7.5 A nominal
current).
Power plug
wiring
Power plug wiring for DC powered Ethernet switch
Input voltage: 18-32 VDC
Contact Signal Suggested Harness
Color Table
A + 24 V red
B 0 V black
C Not connected Not applicable
Power plug wiring for AC powered Ethernet switch
Input voltage: 90-265 VAC, 47-63 Hz
Contact Signal Suggested Harness
Color Table
A LINE red
B NEUTRAL blue
C GND yellow/green
Tooling
The plugs are using crimp contacts.
We suggest using hereunder tool
ing.

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Crimping tools
Amphenol No
Military No
Crimping tool For #20: 809 857 For #20: M22520/1-01
Positioner For #20: 809 858 For #20: M22520/1-04
Plastic insertion and
removal tools
Contact size Amphenol No Military no
20 809 854 M81969/14-10
Ethernet
wiring
These switches provide connections to Ethernet devices on the battlefield. Typically a
port is used to connect to another Ethernet switch or hub that is connected to the main
Ethernet backbone. The other Ethernet ports are then connected to Ethernet devices such
as communication systems, Ethernet I/O, or industrial computers. Electrical isolation is
provided on the Ethernet ports for increased reliability.
Please follow normal Ethernet wiring practices when installing these switches.
Use data-quality (not voice-quality) twisted pair cable rated category 5E (or better) with
standard RJ45 connectors. You can use all standard existing RJ45 Cat5E cordset and
transform it into an environmental connector, without any cabling operation, and without
any tool!
Ethernet plug
part number
The IP68 rated RJ45 plug is field installable and does not
require any special tools. It can be installed over any standard
Ethernet patch cable (though you may have to remove the
latch cover if it has an over-molded boot). Refer to the
diagrams for mechanical and assembly details.
Part number of the plug to be used: RJF TV 6 M G. This plug
may be assembled with 4 different coding. Use the coding A
to make your assembly. For more details, please consult:
http://www.rjfield.com
.

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Plug Receptacle
Coding A
Ethernet RJ45
pins position
Most standard Ethernet cordsets follow one of the TIA-568 guideline given hereafter.

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Section 5 Management
Management
The switch is managed.
From 2022, the RJSMLAC-8MG-CAPS is using eCos 3.0 operating system and CE
Services software.
It can be accessed either using the web interface or using RS-232 console port (port MNG).
Web
management
For in-band Ethernet management configuration use either one of the 8 ports.
Configure your computer with compatible IP address and access to the switch using a web
browser.
Switch default IP address: 192.168.1.111 (or 192.168.1.254 for previous models)
Mask: 255.255.255.0
Gateway: [empty].
Enter ‘admin’ for the password.
You have now access to the configuration settings. You can enter your desired IP address
and subnet, or enable DHCP.
Serial
management
There is one serial port associated with the Management Processor, MNG.
Accessory connector P/N: SCE2 L1K 06 07 PN
This port is RS-232 compatible and can operate only at:
• 115,200 baud rate
• 1 Stop Bits
• No Parity
• No Flow Control
The MNG port supports out-of-band configuration management of the switch.
SCE Pinout Direction Type DB9 Pinout
TX (PIN: E) Output RS-232 PIN 2
RX (PIN: D) Input RS-232 PIN 3
GND (PIN: G) Reference Ground PIN 5
Rear view of the SCE2 L1K 06 07 PN

Consult the dedicated CE Services CLI User Manual for getting all details regarding
the commands description.

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Section 6 Features Overview
Switching
Features
Here’s a brief summary of some of the features found in these Ethernet switches.
ETHERNET PORTS
•8 x switched 10/100/1000 (Gigabit Ethernet) ports
STANDARDS COMPLIANCE
•IEEE 802.1x MAC based Authentication
•IEEE 802.1Q Vlan Tagging
•IEEE 802.1P QoS
•IEEE 802.1S Multiple STP
•IEEE 802.1W Rapid STP
•IEEE 802.1AD Link Aggregation
•IEEE 802.1X
NETWORKING
•Spanning Tree (802.1d), RSTP (802.1w) and multiple Spanning Tree (802.1S) for
fast recovery rings
•Security via Radius Authentication 802.1x, Port Security, Port Mirroring
•Multicasting (IGMP Snooping), GARP, GMRP, and GVRP Broadcasting and
flooding Control up to 8K Groups.
•802.1q Tagged based VLAN up to 4K VLAN groups.
•QoS Multi-Layer Classifier, 802.1p, ToS/DSCP traffic classification. WFQ, Strict
Queuing.
•Bridge support for Q-in-Q.
•Link Aggregation 802.3AD.
•WEB, CLI, Telnet Management.
•L3 static routing
•Rmirror
•Port Protection: 1+1 port protection, 1:1 port protection, 1:N port protection
•G.8032 ring protection
•DHCP option 82 relay
•L2CP tunnelling
•Protocol-based VLAN
•1588v2 PTP with two-step clock

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PERFORMANCE
•26.8 Mpps wire speed forwarding rate
•20 Gbps maximum forwarding bandwidth
•8K MAC Address
CHASSIS
•Low profile rugged aluminum extrusion
•Conductively cooled w/custom internal heat-sinks
•Ingress protection against sand, dust and moisture
•Epoxy-Polyamide Paint, Per MIL-C-83286, MATT texture, Nato green
POWER
•Exceed MIL-STD-1275B Surge and Spike protection
•Voltage Input:
oStandard option: 18-32 VDC Nominal
oVAC option: 90-265 VAC, 47-63 Hz
•Power Consumption: 7W Typical
•Ground: Grounding screw provided for connection to system chassis ground
ELECTROMAGNETIC
•MIL-STD-461E : CE102, CS114, CS115, CS116, RE102, RS103
•MIL-STD-461F : RE101, RS101
SHOCK/VIBRATION/HUMIDITY
•MIL-STD-810F, 501.4I, 501.4II, 502.4I, 502.4II, 507.4, 500.4II, 514, 516I,
516VI, 514.5, 512.4.
•IP67/68
PHYSICAL
•Weight: 1.8kg
•No Moving Parts. Passive Cooling
•Installation: Set of Four 4x4.5 mounting holes on bottom for mounting to any flat
surface.
TEMPERATURE
•Operating temp: -35ºC to +75ºC (-31ºF to +167ºF) – Cold Start-Up
•
Storage temp:
-
45ºC to +85ºC (
-
49ºF to +185ºF)

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Section 7 Service Information
Service
Information
We sincerely hope that you never experience a problem with any Amphenol product. If you
do need service, call Amphenol at [phone] and ask for Applications
Engineering. A trained specialist will help you to quickly determine the source of the
problem. Many problems are easily resolved with a single phone call. If it is necessary to
return a unit to us, an RMA (Return Material Authorization) number will be given to you.
Amphenol tracks the flow of returned material with our RMA system to ensure speedy
service. You must include this RMA number on the outside of the box so that your return
can be processed immediately.
The applications engineer you are speaking with will fill out an RMA request for you. If the
unit has a serial number, we will not need detailed financial information. Otherwise, be sure
to have your original purchase order number and date purchased available.
We suggest that you give us a repair purchase order number in case the repair is not covered
under our warranty. You will not be billed if the repair is covered under warranty.
Please supply us with as many details about the problem as you can. The information you
supply will be written on the RMA form and supplied to the repair department before your
unit arrives. This helps us to provide you with the best service, in the fastest manner.
Normally, repairs are completed in two days. Sometimes difficult problems take a little
longer to solve.
We apologize for any inconvenience that the need for repair may cause you. We hope that
our rapid service meets your needs. If you have any suggestions to help us improve our
service, please give us a call. We appreciate your ideas and will respond to them.
For Your Convenience:
Please fill in the following and keep this manual with your Amphenol system for future
reference:
P.O. #:__________________ Date Purchased: ___________________
Purchased From:______________________________________________
Product
Support
To obtain support for Amphenol products:
Visit our website. https://www.amphenol-socapex.com/en/technical-support
Phone: [phone]
Mailing Address: Amphenol, Promenade de l’Arve, B.P.29, 74311 Thyez Cedex, France
For more
information
You will find all useful information on the RJ-Switch series on the dedicated website:
https://www.amphenol-socapex.com/en/products/connectors/rugged-ethernet-usb/ethernet-
military
-
switches