Analog Technologies ATAS80 Operating and maintenance manual

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nalog Technologies
Auto Soldering Station Instructional Manual
ATAS80
ATAS80
SOLDERING STATION
Instruction Manual

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Copyrights 2000 – 2013, Analog Technologies, Inc. All Rights Reserved. 2
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nalog Technologies
Auto Soldering Station Instructional Manual
ATAS80
I. FEATURES
•Sleep mode available
oresulting 10~20 times longer service life
•Quick temperature rise
o~2s
•Quick temperature fall
obetter solder quality
ocleaner soldering tip
II. SOLDERING TEMPERATURE REFERENCE TABLE
A proper tip temperature plays an important role in hand-soldering. The most common mistake made when hand-soldering
results from the parts being joined not exceeding the liquidus temperature of solder, resulting in a ‘cold solder’ joint.
Proper soldering temperatures and time for different components are recommended in the Table 1.
Table 1.
Component Name Soldering Temperature Soldering Time
High-pin-density IC
(Pin pitch <2mm) 350±10°C ≤3s
Low-pin-density IC
(Pin pitch ≥2mm) 300±10°C ≤3s
Optical coupler 350±10°C ≤3s
MOSFET 300±10°C ≤3s
Transistor 300±10°C ≤3s
Infrared light tube 300±10°C ≤3s
LED 300±10°C ≤3s
Crystal oscillator 300±10°C ≤3s
Resistor 300±10°C ≤5s
Capacitor 300±10°C ≤5s
Inductor 300±10°C ≤5s
Note: data in Table 1 are for reference only.
III. CAUTIONS
When the power is connected, the tip temperature is between 150°C to 450°C.
For your own safety, please strictly comply with the following cautions:
 Do not touch the metallic parts near the tip.
Do not use the unit near flammable items.
 Turn off the power supply before replacing parts or performing maintenance.

During application, do not try to rap the soldering tips to clean or shake off residual solder .

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Auto Soldering Station Instructional Manual
ATAS80
IV. INSTALLATION
1. Connection between the soldering handle and the main body
A. Aim the indication point of
the soldering handle knob towards the corresponding point of the plug. See
Figure 1.
Figure 1
B. Aim the salient point of the plug of the soldering handle with the indent point of the main body socket, then
insert and
tighten. See Figure 2.
Figure 2
C. Turn the plug knob of the soldering handle clockwise again. See Figure 3.
Figure 3
2. Disassembly of the soldering handle
from the main body. (removal)
Wring the indication point of the plug knob at the center, and then remove. See Figure 4.
Figure 4
Ai
m
Aim

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Auto Soldering Station Instructional Manual
ATAS80
3. Assembly of the heating core with the soldering handle
A. Aim and locate the salient point of the heating core with the sign ‘
▲
’ on the handle, then insert into the bottom. See
Figure 5.
Figure 5
B. Place the nut on the heating core above the screw thread of the handle, and tighten clockwise. See Figure 6.
Figure 6
4. Connection between the iron holder, the main body and the grounding wire. See Figure 7.
Figure 7
Aim

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Auto Soldering Station Instructional Manual
ATAS80
V. INSTRUCTIONS FOR THE FUNCTION SETTINGS
A. Password setting:
1. press ‘*’ button to enter into ‘password setting’ mode
2. press ‘#’ to confirm
3. press ‘▲’ ‘▼’ to set the password
4. Press ‘#’ to confirm and enter the unit into locked status.
B. Release locked status:
1. press ‘*’ to enter into ‘password setting’
2. press ‘*’ ‘▼’, meantime press ‘#’ for one second
3. release the button ‘#’ and the password will be released
C. Temperature setting:
1. press ‘*’ button twice to enter into ‘temperature setting’
2. press ‘#’ to confirm
3. press ‘▲’ ‘▼’ to set the temperature
4. press the ‘#’ to confirm
D. Sleep temperature setting
1. press ‘*’ button three times to enter into ‘sleep temperature setting’
2. press ‘#’ to confirm
3. press ‘▲’ ‘▼’ to set sleep temperature
E. Sleep time setting
1. press ‘*’ button four times to enter into ‘sleep time setting’
2. press ‘#’ to confirm
3. press ‘▲’ ‘▼’ to set the required value
4. press ‘#’ to confirm
Note: When you will not be using your soldering unit, remember to put the soldering handle into the iron holder. When it
reaches the preset sleep time, the temperature will fall automatically to the set sleep temperature. When you are again ready
to work, just pick up the soldering handle from the iron holder. The main body will wake up and enter into working status
mode.

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Auto Soldering Station Instructional Manual
ATAS80
VI. SPECIFICATION
Table 2.
Model ATAS80
Power Consumption 80W
Power Supply Voltage AC110V/AC220V
Temperature Stability ±1°C (no load)
Output Voltage AC 24V
Impedance between soldering tips and
grounding below 2Ω
Potential between soldering tips and
grounding below 2mV
Password setting range 001~999 (000 no password)
Temperature setting range 150°C ~450°C
Sleep temperature range 50°C (the lowest)
Sleep time setting range 1~60mins (0 = no sleep)

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Auto Soldering Station Instructional Manual
ATAS80
VII.TROUBLE SHOOTING
Table 3.
PHENOMENA TROUBLE CAUSES
SOLUTIONS
Display ‘E01’
Heating core short circuited Replace a new heating core
Connector of soldering handle short circuited Replace a new soldering handle
Display ‘E02’
Heating core loosen from handle Insert heating core into handle in place
Handle loosen from main machine Insert handle into main machine in place
Sensor of heating core open circuited Replace a new heating core
Display ‘E03’
Sensor of heating core short circuited Replace a new heating core
Connector of handle wire short circuited Replace a new handle

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Auto Soldering Station Instructional Manual
ATAS80
VIII. SOLDERING TIP SPECIFICATION
Table 4.
Product model Reference diagram Front view Product model Reference diagram Front view
ATAS80-B ATAS80-3CC
ATAS80-B2 ATAS80-0.8CF
ATAS80-B3 ATAS80-1CF
ATAS80-B4
ATAS80-2CF
ATAS80-BL ATAS80-3CF
ATAS80-4CF ATAS80-4C
ATAS80-0.8C ATAS80-0.8D

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Auto Soldering Station Instructional Manual
ATAS80
ATAS80-1C ATAS80-1.2D
ATAS80-2C ATAS80-1.6D
ATAS80-3C
ATAS80-2.4D
ATAS80-3.2D ATAS80—K
ATAS80-4D ATAS80-KS
ATAS8-5.2D ATAS80-I
NOTICE
1. ATI reserves the right to make changes to its products or to discontinue any product or service without notice, and advise
customers to obtain the latest version of relevant information to verify, before placing orders, that information being relied
on is current and complete.
2. All products are sold subject to the terms and conditions of sale supplied at the time of order acknowledgment, including
those pertaining to warranty, patent infringement, and limitation of liability. Testing and other quality control techniques are
utilized to the extent ATI deems necessary to support this warranty. Specific testing of all parameters of each device is not
necessarily performed, except those mandated by government requirements.
3. Customers are responsible for their applications using ATI components. In order to minimize risks associated with the
customers’ applications, adequate design and operating safeguards must be provided by the customers to minimize inherent
or procedural hazards. ATI assumes no liability for applications assistance or customer product design.
4. ATI does not warrant or represent that any license, either express or implied, is granted under any patent right, copyright,
mask work right, or other intellectual property right of ATI covering or relating to any combination, machine, or process in

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Auto Soldering Station Instructional Manual
ATAS80
which such products or services might be or are used. ATI’s publication of information regarding any third party’s products
or services does not constitute ATI’s approval, warranty or endorsement thereof.
5. IP (Intellectual Property) Ownership: ATI retains the ownership of full rights for special technologies and/or techniques
embedded in its products, the designs for mechanics, optics, plus all modifications, improvements, and inventions made by
ATI for its products and/or projects.