Andritz FP Series Manual

Fan Pump, FP series
Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 TITLE PAGE #455857 v1 - DECKBLATT
Erection Work, Operating and Maintenance Instructions
Machine: Fan Pump, FP series
Issued: PFe/Subosits, 2002-01 Revision:
Checked: HPp/Hartl Checked:

Fan Pump, FP series
Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 TABLE OF CONTENTS Page 1 of 4
#455856 v1 - INHALTSVERZEICHNIS
Table of contents
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 How to use the manual . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Warranty and guarantee . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.5 Manufacturer’s name and address. . . . . . . . . . . . . . . . . 4
1.6 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 General safety regulations . . . . . . . . . . . . . . . . . . . . . . . 1
2.2 Danger and warning signs . . . . . . . . . . . . . . . . . . . . . . . 1
2.3 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.4 General remarks on machine/plant safety . . . . . . . . . . 2
2.5 User’s obligations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.6 General obligations of personnel . . . . . . . . . . . . . . . . . . 5
2.7 Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.8 Personal protective apparel . . . . . . . . . . . . . . . . . . . . . . 7
2.9 Safety at the machine installation site . . . . . . . . . . . . . 7
2.10 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.11 Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.12 Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.13 Steam and fumes/smoke . . . . . . . . . . . . . . . . . . . . . . . . 8
2.14 Oils and greases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . 1
3.1 Data sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.2 Characteristic curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.3 Dimensioned drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.4 Principal section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.5 Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

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Erection Work, Operating and Maintenance Instructions
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4 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.1 Field of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.2 Main components of fan pump . . . . . . . . . . . . . . . . . . . . 2
4.3 Type specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3.1 Applicable standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3.2 Model designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Application limiting values . . . . . . . . . . . . . . . . . . . . . . . 8
4.5 Technological Description. . . . . . . . . . . . . . . . . . . . . . . 12
5 ERECTION WORK and TRANSPORT . . . . . . . 1
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5.2 Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5.3 Haulage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5.4 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.5 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.5.1 Erection of the fan pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5.5.2 Pipework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.6 Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5.7 Cold test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
6 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6.2 Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6.3 Prerequisites for start-up. . . . . . . . . . . . . . . . . . . . . . . . . 2
6.4 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
6.5 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
7 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7.2 Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
7.3 Control via DCS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7.4 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7.5 Checks after initial start-up . . . . . . . . . . . . . . . . . . . . . . 3
7.6 Normal operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7.7 Fan pump requirements
(delivery head and flow rate) 5
7.8 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.9 Operating malfunctions and troubleshooting . . . . . . . . 7

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Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 TABLE OF CONTENTS Page 3 of 4
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8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 1
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8.2 Safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
8.3 Regular maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 2
8.4 Maintenance schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
8.5 Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.6 Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8.6.1 Oil lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
8.6.2 Grease lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8.7 Aligning the coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.8 Removing and installing the rotor unit . . . . . . . . . . . . . 12
8.9 Changing the bearing assembly . . . . . . . . . . . . . . . . . . 16
8.10 Changing the stuffing box packing . . . . . . . . . . . . . . . . 19
8.11 Changing the mechanical seal. . . . . . . . . . . . . . . . . . . . 22
8.12 Removing and installing the impeller . . . . . . . . . . . . . . 23
8.13 Turning and balancing the impeller. . . . . . . . . . . . . . . . 27

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Erection Work, Operating and Maintenance Instructions
Rev.0, Printed:2002.03.04TABLE OF CONTENTS Page 4 of 4
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Fan Pump, FP series
Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 INTRODUCTION Chapter 1, Page 1 of 4
#704713 v1 - EINF‹HRUNG
1 INTRODUCTION
This manual is part of the technical documentation of Andritz AG. It is
intended as a supplement to the training provided, to supply the basic
knowledge required for proper, safe and economical use of the plant and
machinery delivered by Andritz AG. Observing these instructions helps
avoid hazards and reduce repair and downtime costs, as well as
increasing the reliability and useful life of machines.
1.1 Use
Target group This operating manual is intended for users with a knowledge of
mechanical engineering and is for the exclusive use of the operator of the
mill and his personnel.
Personnel entrusted with work on the machine must have read and
understood these operating instructions and comply with them. This refers
in particular to the following tasks:
•Handling, starting and stopping
•Troubleshooting
•Maintenance and upkeep
•Haulage
•Maintenance and disposal of process materials, cleaning of machine
and area around the machine.
The following sections are especially important:
•the Chapter on SAFETY,
•the safety instructions contained in various other chapters
Supplementary
instructions
The mill operator shall complete this manual by adding national
regulations on safety at work, health protection and environmental
protection.
Instructions on any special operational conditions concerning work
organization, sequence of work/operations and the personnel assigned to
the job shall also be added. This also includes instructions on supervising
and reporting obligations.
Safekeeping Keep the entire operating manual near the place where the machine is
installed and within easy reach.
1.2 Standards and guidelines
The machine/plant has been built in accordance with state-of-the-art
standards and the recognized safety rules. The equipment conforms with
the equivalent appropriate standards.

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Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 INTRODUCTION Chapter 1, Page 2 of 4
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1.3 How to use the manual
Presentation • Chapter and paragraph headings are printed in capitals in the
continuous text.
SAFETY
•Designations of indicating and handling elements are written in
inverted commas in the continuous text.
Operate switch "xxx"
•Lists without numbering do not require operations to be carried out in a
certain order.
Pictograms The following pictograms are used in the manual:
Work steps
(operations)
Work steps are presented in tables. Work steps are numbered and must
be carried out in the order specified.
Warning signs
Warning signs are shown with an explanation of the
type of the hazard.
The meaning of the different graduations of hazards
are described in the Chapter on SAFETY.
Marks an instruction on handling of the machine or
system.
Marks a useful piece of information
!Marks a cross-reference to another Chapter with
absolute path indication.
e.g. ! /FAN PUMP/SAFETY

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Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 INTRODUCTION Chapter 1, Page 3 of 4
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Item numbers
Numbering of
pages, tables and
figures
Abbreviations
1.4 Warranty and guarantee
Andritz AG’s general terms of delivery and sale shall apply.
Guarantee and liability claims on Andritz AG shall become void if personal
injury or material damage is caused by one or several of the following:
•Use of the machine/system for any purpose other than its designated
use.
•Non-conformity of erection work, start-up and handling of the
machine/system.
•Non-observance of the safety instructions in the manual.
•Non-authorized structural changes to the machine/system.
•Non-observance of the maintenance and upkeep instructions.
In the event of a claim for repair under guarantee, ANDRITZ AG reserves
the right to assess the damage to the machine/system.
411.2 The item numbers shown in this format refer to the
assembly drawing and the parts list.
Pages Consecutive numbering of Chapters 2-1
Tables Tab.+ Continuous numbering of Chapters Tab. 2-1
Figures Fig. + Consecutive numbering of Chapters Fig. 2-1
Tab. Table
Fig. Figure

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Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 INTRODUCTION Chapter 1, Page 4 of 4
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1.5 Manufacturer’s name and address
Andritz AG
Stattegger Strasse 18
A-8045 Graz
Our service department will be pleased to help you and can be contacted
at:
Andritz AG
Stattegger Strasse 18
A-8045 Graz
Service department for pumps
Tel.: [phone]
Fax: [phone]
email: [e-mail]
In case of emergency outside working hours
Tel.: [phone]
1.6 Copyright
The operating manual is protected by copyright. All usual rights reserved.
It must not be wholly or partly reproduced without authorization by Andritz
AG. Contraventions shall entail damage claims and may have penal
consequences. All rights shall also be reserved for any patents granted,
registration of trade marks and technical modifications without prior
notification.
2002 Andritz AG

Fan Pump, FP series
Erection Work, Operating and Maintenance Instructions
Rev.0, Printed: 2002.03.04 SAFETY Chapter 2, Page 1 of 8
#455859 v1 - SICHERHEIT
2SAFETY
2.1 General safety regulations
The chapter on safety contains general safety regulations which must be
observed when working on the machine/plant.
In addition, the chapters in the operating manual contain further safety
regulations. These are marked by DANGER SIGNS.
Safety instructions on components not supplied by Andritz AG are
contained in the descriptions of the components (!/FAN
PUMP/SUPPLIER DOCUMENTATION). The safety instructions
supplement ANDRITZ AG’s operating instructions.
All safety instructions must be observed. Disregarding the safety
instructions may cause a risk to life and limb, environmental pollution
hazards and damage to property.
2.2 Danger and warning signs
The entire SAFETY chapter is of extreme importance and relevant to
safety. The information in this chapter, therefore, is not marked with
special danger symbols.
The Chapters on ERECTION WORK, START-UP, OPERATION and
MAINTENANCE in this Manual are marked by a pictogram. The following
warning signs are used:
DANGER
This symbol indicates there may be a risk to life and limb.
Non-compliance with the warning signs may lead to serious health
problems or even fatal injuries, and can cause extensive damage to
property.
WARNING
This symbol points to an imminent health risk, as well as a risk of
environmental pollution and of damage to property.
Non-compliance with the warning sign may cause moderate health
problems and/or extensive environmental pollution and damage to
property.
CAUTION
This symbol points to a dangerous situation.
Non-observance of these signs may cause environmental pollution and
damage to property.