anko MITYFLEX 907 Series User manual

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MITYFLEXPERISTALTICPUMPS
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PERISTALTICPUMP
OWNERSMANUAL
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907&908SERIES
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QUALITYMANAGEMENTSYSTEMREGISTERED
TOISO9001INTERNATIONALSTANDARDS
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ANKO PRODUCTS INC. PUMP DIVISION
www.ankoproducts.com

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ThankyouforpurchasinganAnkoMityflex®Peristalticpump.Wearesureyou
willbecompletelysatisfiedwithitsperformance.Shouldyouneedassistanceor
havequestionsregardingtheuseorinstallation,pleasevisitourwebsiteat
www.ankoproducts.com.
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TABLEOFCONTENTS
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WARRANTY3
WARNING3
RETURNANDREPAIR3
PUMPFEATURES4
PUMPINSTALLATION4
FLOWCHARTS5
ROLLERSELECTION6
FUSEINSTALLATION/FANASSEMBLY6
TUBINGINSTALLATION7
TUBINGINSTALLATIONPROCEDUREA7
TUBINGINSTALLATIONPROCEDUREB8
TUBINGINSTALLATIONPROCEDUREC
ROLLERBRACKETASSEMBLY
9
10
ILLUSTRATIONOFPUMPHEADASSEMBLY11
REPLACEMENTPARTSLIST11
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Everyprecautionforaccuracyhasbeentakeninthepreparationofthismanual,however,ANKO
PRODUCTS,INC.neitherassumesresponsibilityforanyomissionsorerrorsthatmayappearnor
assumesliabilityforanydamagesthatresultfromtheuseoftheproductsinaccordancewiththe
informationcontainedinthismanual.
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LIMITEDWARRANTY
ANKOPRODUCTS,INC.,warrantsequipmentofitsmanufactureandbearingitsidentification
tobefreefromdefectsinworkmanshipandmaterial.ANKOPRODUCTS,INC.’sliabilityunder
thiswarrantyextendsforaperiodofoneyearfromthedateofdeliveryfromourfactoryor
authorizeddistributor.Itislimitedtorepairingorreplacinganydeviceorpartofanydevice
whichisreturned,transportationprepaid,tothefactorywithinoneyearofdeliverytothe
originalpurchaser,andwhichisproventobedefectiveuponexaminationbyus.ANKO
PRODUCTS,INC.disclaimsallliabilityforconsequentialdamageofwhatevernature,damage
ofequipmentduringtransportation,damage,damageduetoimproperhandling,installation
orimproperoperationorfordeterminingsuitabilityfortheparticularuseintendedbya
purchaser.Replaceablepartsincludingtubessuppliedwiththeproductarenotcoveredby
anywarrantieseitherexpressedorimplied.ANKOPRODUCTS,INC.,makesnowarranties
eitherexpressorimplied,includingimpliedwarrantyormerchantability,otherthanthose
statedabove.Norepresentativehasauthoritytochangeormodifythiswarrantyinany
respect.Jurisdictionandvenueforenforcementofthiswarrantymaybebroughtonlyinthe
StateofFlorida.Thiswarrantgivesyouspecificlegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
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WARNING
ANKOPRODUCTS,INC.assumesnoresponsibilityorliabilityforchemicalcompatibilityofour
tubinginspecificapplications.ALWAYSpretesttubinginaccordancewithtubing
manufacturer’sspecifications.Tubingthatshowssignsofswelling,embrittlement,orother
deteriorationshouldnotbeused.
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RETURNANDREPAIRREQUESTS
Pleasedirectallwarrantyrequeststotheappropriatedistributortheproductwaspurchased
from.
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TheMITYFLEX®907and908modelsarefixedspeedgeneralpurposepumpsfordispensing
fluidbasedonproducts.The907ishousedinacaseandiscontrolledbyasimpleon/off
switchthatactivatesthepump.The908ismanufacturedwithazincplatedsteelbracketand
sixinchleadwiresforconvenientassemblytoyourOEMapplication.
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FEATURES
1. ELECTRICAL:115VAC,60HZ;OPTIONS:24to240VAC;50Hz,60Hz,or50/60Hz;12&
24VDC.The907alsoincludes;On/Offswitch;6footpowercord.
2. PRIMING:Unitisself‐primingandwillholdvacuumwhenoff.
3. OPERATION:Pumpcanrundrywithoutdamagingthemotorordriveunit,howeverthe
tubinglifewillbereduced.
4. CONSTRUCTION:Polypropylenehousingandcaseusingstainlesssteelfasteners.
5. MAX.HEADPRESSURE:Maximumworkingpressure40PSI.
6. MAX.SUCTIONLIFT:29feet(8.8m)withH₂O.
7. RATING:ACUnits‐100%ofcontinuousoperationat25°Cambient;DCUnits‐100%
continuousoperationat40°Cambient.
8. FLOWRATE:.4‐987ml/min.Dependingonthetubingused.(Seepage5).
9. FUSE:(907only)Locatedontheexteriorofthecase.(Seepage6forreplacement
procedureandpage5forfusetype).
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INSTALLATIONINSTRUCTIONS
1. POWERREQUIREMENTS:Voltageandfrequencyofpowersupplymustbethesameas
shownonunit.
2. WIRINGCONNECTIONS:Allwiringandelectricalconnectionsmustcomplywithlocal
andnationalelectricalcodes.
3. MOUNTING:(907)Caseenclosedmodelhasrubberfeetandmountingflanges.This
enablesittobeusedonaflatsurfaceorwallmounted.Besurethatoneofthesetsof
ventholeshasplentyofairforcirculation.(908)MountingbracketsforOEM
applications.Besurethereisplentyofspaceforaircirculation.Donotallowtubingto
becrimped.
4. MOUNTINGLOCATION:Pumpshouldbeplacedinadrylocationwithadequatecooling
provided.Theambienttemperatureshouldnotexceed25°CforACunitsor40°Cfor
DCunits..
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WARNING
Thisunitshouldnotbeusedinoutdoororhazardouslocations.
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5
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MODEL907FLOWRANGECHART
FLOWRATES(ml/min.)FUSE/FAN
Tubing
ID
.062In
(1.6mm)
.125In
93.2mm)
.187In
(4.7mm)
.250In
(6.3mm)
FuseFan
Unit#     
907‐002.41.747  .5amp
907‐0071.55.91425  .5ampNone
907‐0143122848  1ampNone
907‐0235194681  1amp12‐1115‐18‐00
907‐0286245698  2amp12‐1115‐18‐00
907‐03683072126  1amp12‐1115‐20‐00
907‐049104198172  5amp12‐1115‐25‐00
907‐0581249116208  2amp12‐1115‐18‐00
907‐0751663150263  3amp12‐1115‐18‐00
907‐1082391216378  3amp12‐1116‐18‐00
907‐12927108258452  3amp12‐1116‐18‐00
907‐17236144344602  3amp12‐1116‐18‐00
907‐20343170406711  3amp12‐1116‐18‐00
907‐28260237564987  5amp12‐1116‐18‐00
Flowratebasedonpumpingwaterar25°Cand0PSIusing60durometerthermoplasticelastomertubing.
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MODEL908FLOWRANGECHART
(ml/min.)
Tubing
ID
.062In
(1.6mm)
.125In
93.2mm)
.187In
(4.7mm)
.250In
(6.3mm)
RPMSAMPSFan
Unit#      
908‐002.41.747  2.37
908‐0071.55.91425  7.37
908‐0143122848  14.37
908‐0235194681  23.4212‐1116‐18‐00
908‐0286245698  28.7512‐1116‐18‐00
908‐03683072126  36.9012‐1116‐20‐00
908‐049104198172  491.012‐1116‐25‐00
908‐0581249116208  581.212‐1116‐18‐00
908‐0751663150263  751.512‐1116‐18‐00
908‐1082391216378  1081.912‐1115‐18‐00
908‐12927108258452  1292.212‐1115‐18‐00
908‐17236144344602  1722.212‐1115‐18‐00
908‐20343170406711  2033.3/2.212‐1115‐18‐00
908‐28260237564987  2823.3/2.212‐1115‐18‐00
Flowratebasedonpumpingwaterar25°Cand0PSIusing60durometerthermoplasticelastomertubing.
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6
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ROLLER/TUBINGSELECTION
UsethefollowingcolorcodedrollerswiththeappropriatetubingI.D.Yourunitisassembled
withblackrollers.Redrollersareincludedinyourtubingkit.Seeseparateinstructionsfor
rollerreplacementenclosedinyourtubekit.
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RollerTubingIDML/Revolution
Black1/4”(.250)3.5
Black3/16”(.187)2.1
Red1/8”(.125)0.8
Red1/16”* 0.21
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*The1/16”IDtubingmustbeinsertedinto3/16”(.187)IDX3/8”(.375)ODtubing(sleeve)for
operationinpump.
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FUSEINSTALLATION(907)
(Seepage4forfusetypeandpage10forfuseorderinginformation)
1. Disconnectpowertopump.
2. Removefourscrewsfromcasefront.
3. Carefullyremovecasecoverbeingsurenottopullwiresapart.
4. Laytheunitonaflatsurface.
5. Findfuseholderandpullapart.
6. Removeoldfuseandreplacewithnewfuse.
7. Replacecasecover.
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FANASSEMBLY
(Seepage4forreplacementnumber)
Disconnectthepowerfromthepump.
Thefanispressedontotherotorshaft.Onall907caseunits,thefanispressedonwithmetal
clipawayfromthemotor.OnallOEM908units,thefanispressedonwiththemetalclip
towardthedoor.
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7
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TUBINGINSTALLATION
Inspectalltubingregularlyandreplaceifanysignofdeteriorationoccurs.Alwayswearsafety
glassesandprotectiveclothingwhenworkingwithchemicals.Seechartbelowforproper
tubinginstallationprocedureforyourunit.
*90_‐002through90_‐014ProcedureA(below)
90_‐023through90_‐049ProcedureAorB(page6or8)
90_‐058through90_‐282ProcedureAorC(page6or9)
*WARNING:MODEL907‐002,907‐007,907‐014,908‐002,908‐007and908‐014GEARTRAINS
CANBEDAMAGEDIFDRIVESHAFTISROTATEDBYHANDFORTUBEINSERTION.
PROCEDUREA
(Ifunitisnewstartwithstep#6.)
1. Disconnectpowertothepump.
2. Disconnectthesuctionanddischarge
tubingfromthepumptubing.
3. Removefourscrewsandpumpcover
frompumphead.
4. Pulloutoldpumptubinganddiscard.
5. Cleanrollerrace,removingand
particlesthatcoulddamagetubing.
6. Connectpowerandrunatslowest
speeduntilrollerbracketassemblyis
inpositionasshowninfigure1.
7. Pushnewtubingintoinletport,
anchoringtubingingrippers.Ifusing
a9”pieceoftube,11/2”shouldbe
extendedoutsideofinletport.(figure
2)
8. Continuetorunatslowestspeed
carefullyfeedingtubeintoraceasthe
rollersturn.(figure3)
(Keepfingersawayfromrollers).
9. Inserttubingintooutletport(figure
4)andreplacecover.




8


PROCEDUREB
Followsteps1‐5inprocedureA,then
continuewiththefollowing.
6. Usingextrabracket(figure1),rotate
rollerbracketassemblyuntilitisin
positionasinfigure2.(Besurepower
isdisconnected).
7. Pushnewtubingintoinletport,
anchoringthetubingingrippers(see
figure3).Ifusing9”pieceoftube,1
1/2”shouldbeextendedoutsideof
inletport.
8. Continuetorotatetherollerbracket
assemblyusingtheextrabracket,
whilepushingthetubingintothe
rollerrace.(figure4)
9. Insertthetubingintotheouterport
(figure5)andreplacethecoverand
screws.














9





PROCEDUREC
Withoutremovingthepumpcover,runtheentireunitat
highRPM.Pulltheoldtubingoutfromoutletportpump.
Installnewtubebyinsertingintoinletport;continue
feedingtube1/4”inatatimeallowingtheroller
assemblytopushtubingthrough.Whentubingishalf
wayaroundtherace,putyourfingerovertheinlethole
ofthetubeandcontinuetofeedtubing1/4”atatime,
thisshouldmakeinstallationeasier.Continueuntil
desiredtubingextensionisobtained.Rununitforabout
oneminute.















WARNING
ANKOPRODUCTS,INC.assumesnoresponsibilityorliabilityforchemicalcompatibilityofour
tubinginspecificapplications.ALWAYSpretesttubinginaccordancewithtubing
manufacture’sspecifications.Tubingthatshowssignsofswelling,embrittlement,orother
deteriorationshouldnotbeused.
ROLLERBRACKETASSEMBLYINSTRUCTIONS

10

ForRollerReplacement
(Aplasticrollerbracketassemblyissuppliedwithunitsrangingfrom2to108RPM.Noassemblyisrequiredforthe
plasticbracket.Ifnewrollersarerequiredanewassemblymustbeordered).
1. Toremovetherollerbracketassemblyfromthepump,useaflatheadscrewdriverand
pryopenbothsidesofthespringstotheedgeofthebracket.
2. Pulltherollerbracketassemblyofftheshaftholdingontotherollerareaofthebracket.
3. Holdingthetopandbottomofthebracket,slidethespringofftothesideandlaythe
assemblyonaflatsurface.Trynottoletitfallapartasyouwillneedtoputittogether
thesamewayitisnow.
4. Removethetopbracketandtherollers.
5. Ifarollerpincomesoutofitsrecess,replaceitatthistime.
6. Placethenewrollersonthepinsandreplacethetopbracket.Besurethattheflatinthe
innerholeofthetopbracketlinesupwiththeflatonthebottombracket.
7. Slidethespringfastenerbackoverthebracket.Donotsnapthespringtogether.
8. Matchingtherollerbracketflattotheoutputshaftflat,slidetherollerbracketassembly
downuntilitstopswithoutusingforce.
9. Snapthespringtogether.

Illustrationofthepumpassembly.


11

1‐Fan 
2‐Screw(1)8‐32x7/8”
3‐Gearmotor
4‐MountingBracket(908only)
5‐PumpHousing 
6‐Tube
7‐Screws(4)10‐32x11/4”
8‐*NylonWasher
9‐RollerBracketAssembly
10‐PumpCover
11‐Screws(4)8‐32x5/8”
The908mountingbracketisreplacedwiththe907casecoveronthecasemodel.

ReplacementPartsList
Contactyourlocaldistributortoorder.Pleaserememberto includethecompletemodel
numberwhenyouplaceyourorderforreplacementparts.Forfanordersusethechartonpage
4forthepartnumber.
ItemUnitNumber
PlasticRollerBracket(Red)………………………………………… RBA‐1718‐03‐25
PlasticRollerBracket(Black)……………………………………… RBA‐1718‐01‐25
BlackRollerBracketAssembly…………………………………… RB‐1212‐01‐00
RedRollerBracketAssembly…………………………………….. RB‐1212‐03‐00
PumpKit……………………………………………………………………. 907‐101‐0000‐10
Includeshousing,cover,w/bearing,fourscrews,andwasher.
TubeKit……………………………………………………………………… TU‐1124‐0000‐00
Includes9”ofeachofthefollowing:1/16”ID(inasleeve),1//8”ID,3/16”ID,and¼”IDthermoplasticelastomer
tubing.(Seechartonpage5fortubingandrollercompatibility).
Model907only:
Fuses.5amp(5/pack)……………………..FU‐1127‐00‐05
Fuses1amp(5/pack)……………………..FU‐1127‐01‐00
Fuses2amp(5/pack)……………………..FU‐1127‐02‐00
Fuses3amp(5/pack)……………………..FU‐1127‐03‐00
Fuses5amp(5/pack)……………………..FU‐1127‐05‐00
*Nowashernecessaryforunitsusinganallplasticrollerbracketassembly.(2to36RPM)
(Copyright12/97)28‐4000‐00‐00Revised2/13/2002