Answer Drives GT3000 Mounting instructions

GT3000
Hardware & Software Manual

www.answerdrives.com

Code: IMGT30017EN
Revision: 0.4
SW Version: 3G02.xxD1
3G2.xxE1
Date: May- 08
For further information and comment, please contact us at:
www.answerdrives.com
Answer Drives S.r.l. thanks you for choosing a product of the GT3000 family and for any useful advice aimed at the improvement of this manual.
GT3000
HARDWARE AND SOFTWARE MANUAL

IMGT30017EN i
Table of Contents
Table of contents.................................................................................................................................................... i
About this manual ..................................................................................................................................................................... v
THE GT3000 DRIVE
1A GT3000Overview and Installation Flowchart .....................................................................................................................1
1A.1.1Overview...............................................................................................................................................................1
1A.1.2 Notes about control modes.....................................................................................................................................1
1A.1.3 Installation Flowchart..............................................................................................................................................2
2A Technical Data................................................................................................................................................................3
2A..1 Identification code....................................................................................................................................................3
2A..2 Nameplate...............................................................................................................................................................4
2A..3Permissible environmentalconditions.......................................................................................................................5
2A..4Electricaldata..........................................................................................................................................................6
2A..5Switching frequency.................................................................................................................................................7
2A..6Generaldata............................................................................................................................................................8
2A..7Lossesand coolingdata...........................................................................................................................................9
2A..8Standards..............................................................................................................................................................10
2A..9Overalldimensionsandweights.............................................................................................................................11
3A Receiving and storing.................................................................................................................................................19
3A.1 Receiving, unloading, unpacking and inspecting the drive.................................................................................................19
3A.2 Storage...........................................................................................................................................................................20
3A.3 Installation......................................................................................................................................................................21
3A.3.1 MechanicalInstallation.......................................................................................................................................21
3A.3.2 Clearance around the drive....................................................................................................................21
3A.3.3 Dimensions...........................................................................................................................................23
3A.3.4 Accessing the terminals.........................................................................................................................24
3A.3.5 Frame VII VIII Installation.......................................................................................................................25
3A.4 Electrical Installation........................................................................................................................................................26
3A.4.1 Power wiring diagram.............................................................................................................................................27
3A.4.2.Power cables and power fuses...............................................................................................................................29
3A.4.3Auxiliaries Power Supply........................................................................................................................................31
3A.5 Reactors.........................................................................................................................................................................32
3A.6 Control section................................................................................................................................................................34
3A.7 Encoder Connection........................................................................................................................................................43
3A.8 Installation Checklist........................................................................................................................................................46
4A Maintenance..................................................................................................................................................................47
4A.1 Operating Principle..........................................................................................................................................................47
4A.2 Safety Precautions..........................................................................................................................................................48
4A.3 Preventative Maintenance...............................................................................................................................................50
4A.4 Disposal..........................................................................................................................................................................51
4A.5 Software download..........................................................................................................................................................52
5A Application Notes.........................................................................................................................................................53
5A.1 General Formulas describing a drive operation.................................................................................................................53
5A.2 Drive selection ................................................................................................................................................................54
5A.3 Application Notes............................................................................................................................................................54
5A.4 Application with specialmotors........................................................................................................................................54
5A.5 Motor selection................................................................................................................................................................54
6A Options...........................................................................................................................................................................57
6A.1 Introduction.....................................................................................................................................................................57
6A.2 Braking Unit....................................................................................................................................................................57
6A.3 Keypad Installation..........................................................................................................................................................60
6A.4 External Control power supply.........................................................................................................................................62
6A.5 “SIOVA”DigitalI/O expansion board................................................................................................................................68
6A.6 Safe StopBoard..............................................................................................................................................................71
6A.7 Sinus filter.......................................................................................................................................................................73
7A Spare parts....................................................................................................................................................................75
Appendix A1 – Terminal Boards and Powerschematics.......................................................................................................81
Appendix A2 - Mandatory Installation Instruction According to the EMC Directive................................................................ 103
Appendix A3 -Parallelunits...............................................................................................................................................111

Table Of Contents GT3000
ii IMGT30017EN
THE PROGRAMMING
1B Programming...............................................................................................................................................................119
2B Programming tools.........................................................................................................................................................121
2B.1 Introduction....................................................................................................................................................................121
2B.2 Basic Keypad "BF" and MenuSystem............................................................................................................................121
2B.3 Intermediate and advanced keyboard.............................................................................................................................127
2B.4 Menu System................................................................................................................................................................129
2B.5 PC Interface ..................................................................................................................................................................133
2B.6 GT3000PCTOOL: RS 485 Multi-Drop Functionality........................................................................................................134
2B.7 TELEASSISTANCE: Settings for the connection of the modem -GT3000 by phone connection......................................135
3B Programming levels and Motor Control Modes....................................................................................................145
3B.1 Programming levels.......................................................................................................................................................145
3B.2 Control Mode.................................................................................................................................................................145
3B.3 Programming levelsand Control Mode...........................................................................................................................146
3B.4 Factory settings (default values).....................................................................................................................................146
4B Level 1 - Quick Motor Start-Up procedure.............................................................................................................147
4B.1 Quick MotorStart-Up proceduredescription ...................................................................................................................147
4B.2 Quick MotorStart-Up Parameters...................................................................................................................................150
4B.3 Quick MotorStart-Up operation with Keypad...................................................................................................................151
4B.4 Quick MotorStart-Up Operation with PC Interface..........................................................................................................153
4B.5 Digital and analog I/O....................................................................................................................................................158
4B.6 Control Terminal Board..................................................................................................................................................159
4B.7 Protectionsand Alarms..................................................................................................................................................161
5B Level 2 - Quick Application Start-Up.......................................................................................................................163
5B.1 V/Hz Quick Application Start-Up.....................................................................................................................................163
5B.2 Sensorless (SLS) orField OrientedControl (FOC)Quick Application Start-Up.................................................................166
5B.3 Quick Application Start-Up (Settings for all controls)........................................................................................................168
5B.4 Parameters Tables ........................................................................................................................................................168
6B Level 3 - Advanced System Application.................................................................................................................169
6B.1 V/Hz Advanced Application Start-Up ..............................................................................................................................169
6B.2 AdvancedSystemApplications Start-Up - SLS o FOC....................................................................................................173
6B.3 Parameters Tables ........................................................................................................................................................176
6B.4 AdvancedApplication Start-Up - Settings for all controls.................................................................................................177
7B Standard macros........................................................................................................................................................179
7B.1 Speed Demand .............................................................................................................................................................179
7B.1.1Speed reference source selection.........................................................................................................................181
7B.1.2 Start command mode/Safety Start (FOC/SLS/VHz)...............................................................................................181
7B.1.3 Motor Minimum Operating Frequency...................................................................................................................182
7B.1.4 Rate of frequency change.....................................................................................................................................182
7B.1.5 Motor Maximum Operating Frequency ..................................................................................................................182
7B.1.6 Forward and Reverse Speed/frequency Reference Limits......................................................................................182
7B.2 Preset Speeds...............................................................................................................................................................183
7B.3 Digital Potentiometer......................................................................................................................................................184
7B.4 Speed Command Loss...................................................................................................................................................185
7B.5 CriticalSpeed Avoidance...............................................................................................................................................185
7B.6 Ramps ..........................................................................................................................................................................186
7B.7 VDCRollback................................................................................................................................................................188
7B.8 Current Rollback (V/Hz).................................................................................................................................................189
7B.9 Motor Overload Thermal Protection................................................................................................................................190
7B.10 Free Run Stop.............................................................................................................................................................191
7B.11 Auto Reset & Restart ..................................................................................................................................................191
7B.12 HOA/pulsed start stop ................................................................................................................................................192
7B.13 Auto On/Off.................................................................................................................................................................196
7B.14 Input Single Phasing....................................................................................................................................................198
7B.15 VDC Under voltage (Voltage Drop Control): Ride Through - (V/Hz, SLS, FOC)..............................................................200
7B.16 Flying restart (V/Hz).....................................................................................................................................................201
7B.17 Flying restart (SLS)......................................................................................................................................................202
7B.18 Energy Saver (SLS, FOC)............................................................................................................................................203
7B.19 ExternalPID Regulator (V/Hz, SLS, FOC)....................................................................................................................204

GT3000 Table Of Contents
IMGT30017EN iii
8B Application Macros....................................................................................................................................................211
8B.1 DC Braking (V/Hz) ........................................................................................................................................................ 212
8B.2 Current Oscillation Compensation (V/Hz)....................................................................................................................... 213
8B.3 Jog ............................................................................................................................................................................ 214
8B.4 Speed External Limits.................................................................................................................................................... 214
8B.5 Under load......................................................................................................................................................................25
8B.6 Lossof Output Phase .................................................................................................................................................. 215
8B.8 Energy Saver -VHZ Curve Optimisation (V/Hz)..............................................................................................................215
8B.7 Emergency Stop............................................................................................................................................................216
8B.9 Helper (Master -Slave) (SLS,FOC)............................................................................................................................... 217
8B.10 Pope (SLS, FOC) .......................................................................................................................................................220
8B.11 Drooping (SLS,FOC)..................................................................................................................................................221
8B.12 Tension Regulator with Load Cells (SLS, FOC)............................................................................................................ 223
8B.13 Torque Control (SLS, FOC)......................................................................................................................................... 226
8B.14 Torque Limits Control (SLS, FOC)...............................................................................................................................227
8B.15 MotorStall(SLS, FOC)................................................................................................................................................ 229
8B.16 Speed Deviation .........................................................................................................................................................229
8B.17Torque Over boost (SLS, FOC) .................................................................................................................................... 230
8B.18TraceSettings .............................................................................................................................................................231
8B.19AND/OR Functions for DI/DO ....................................................................................................................................... 232
8B.20 Auto start.................................................................................................................................................................... 233
8B.21 Crane brake control (FOC/SLS/VHz)............................................................................................................................234
8B.22 Analog input user trip/Alarm (Motor PTC/NTC management)........................................................................................241
8B.23 Safety Override........................................................................................................................................................... 243
8B.24 Back-lack Compensation.............................................................................................................................................244
9B I/O Configuration........................................................................................................................................................ 245
9B.1igital Input Configuration................................................................................................................................................. 245
9B.2 Digital Output Configuration........................................................................................................................................... 245
9B.3 Analog Input Configuration............................................................................................................................................ 249
9B.4 Analog Output Configuration.......................................................................................................................................... 253
10B: Diagnostics, protections and troubleshooting ................................................................................................. 257
10B.1 Drive trips,alarmsand reset........................................................................................................................................ 258
10B.2 Fault/Alarmlog............................................................................................................................................................258
10B.3 Real Time Clock ......................................................................................................................................................... 259
10B.4 List of protections and alarms ..................................................................................................................................... 259
10B.5 Protection Menu.......................................................................................................................................................... 260
10B.6 Troubleshooting .......................................................................................................................................................... 261
10B.7 Monitor........................................................................................................................................................................ 265
Appendix B1 -Parameters -Programming level1............................................................................................................... 275
Appendix B2 -Parameters -Programming levels 1 & 2....................................................................................................... 277
Appendix B3 -Parameters -Programming levels 1, 2 & 3...................................................................................................285
Appendix B4 - Inputconfiguration for operating functions....................................................................................................309
Appendix B5 -Defaultvalues -Use of EU/NEMA ...............................................................................................................311
Appendix B6 -Drive variables refresh time.........................................................................................................................315
Appendix B7 - Menu System Flow Chart............................................................................................................................319
Answer Drives S.r.l shall not be liable for technical or editorial omissions or mistakes in this manual, nor shall it be liable for incidental or
consequentialdamages resulting from the use of information contained in this manual.

Table Of Contents GT3000
iv IMGT30017EN

IMGT30017EN - v -
☞
CAUTION !
ABOUT THIS MANUAL
This manual provides detailed information on the installation and start up procedures for GT3000 drives. It also describes all
safety precautions necessary for easy and safe operation.
The manual wasprepared for qualified personnel involved with GT3000 drives assembly, installation, start-up and maintenance.
The manual contains three different kinds of safety labels and related symbols to indicate information that requires special
attention:
Indicates potentially dangerous situations that could lead to death or serious injury to
operators and / or maintenance personnel.
Highlights potential dangers to personnel and/or to equipment.
Highlights potential dangers to personnel from electrically live parts or components.
Shows a procedure that should be followed or avoided in order to carry out correct
installation, repair or replacement operations without damaging the drive.
Shows operations where electrostatic charges should be avoided.
General WARNING symbol
Is used to explain an instruction, a repair operation orother.
3
General NOTE symbol
DOCUMENTATION STRUCTURE
The GT3000 documentation includes the following manuals:
BASIC MANUAL - MANUALE BASE : IMGT30016EN
HARDWARE AND SOFTWARE MANUAL : IMGT30017EN
COMMUNICATION MANUAL : IMGT30005EN
GT3000 AFE HARDWARE AND SOFTWARE MANUAL IMGT30007EN
STAND ALONE BRAKING UNIT MANUAL IMGT30006EN/IT
Make sure to thoroughly read and fully understand this MANUAL before performing any
operation on GT3000 drives.
WARNING
NOTE
CAUTION !

General Safety Precautions
-vi IMGT30017EN
GENERAL SAFETY PRECAUTIONS
This section provides information related to the safety issues of which all personnel working with the GT3000 must be aware.
The information is general and concerns the risks associated with both the operation and the maintenance of the drive. Failure
to comply with the safety precautions may lead to personnel injury or death and to damage to the drive, the motor or the
machine.
♠All electrical maintenance and installation operations on GT3000 must be performed by
qualified technicians.
♠All standard electrical safety procedures must be followed:
¾Never touch anything within the drive until you check that it is not hotand/or live.
¾Always wear insulated or rubber safety shoes, and safety goggles.
¾Never work alone.
¾Never connect any grounded meters or oscilloscopes to the system.
¾Never remove safety shields.
¾Always use extreme caution when handling components or taking measurements
inside the enclosure.
¾DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! Never operate the drive without line fuses or using line
fuses different from the ones specified for it (see Chapter 3A for size and type). Wrong fuses may cause fire, injuries to
personnel or heavy damage to equipment and/or nearby connected parts. Some units need separate line fusing for fans
and auxiliary circuits.
¾Do not apply power to the drive if any moisture, dust or caustic/corrosive chemicals may have entered the enclosure or
internal components.
¾DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! GT3000 drives are open type devices and must be installed
strictly as instructed in the GT3000 HARDWARE MANUAL, and in full compliance with existing industry standards and
regulations.
¾DANGER! GT3000 and all connected devices MUST BE SUITABLY GROUNDED.
¾DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! The voltages on the output terminals of GT3000 are
dangerous when the drive is energized, even if the drive is not running. Again, be aware that the motor could spin at any
time as soon as the power supply is connected and capacitorbank is charged.
¾If installed in an enclosure, never run the drive with cabinet doors open.
¾DANGER! RISK OF DEATH OR ELECTRICAL SHOCK! The following safety instructions must be strictly obeyed before
servicing the unit:
♦Perform supply power lockout/tagoutprocedure, and open the main
disconnect to the drive.
♦Make sure that allpower supplies coming into GT3000 (main supply and
auxiliaries supply) are disconnected before servicing the drive.
♦Before servicing the drive or accessing the motor terminals wait at least ten
(10) minutes after disconnecting all input power supplies. Verify that the DC
link voltage is less than 40 Volts before proceeding. Use a multimeter rated for
1000 volts DC or more. Refer to the safety label that is placed on every drive.
♦The DC voltages at the brake switch terminals are dangerous (higher than
500V).
DANGER! RISK OF FIRE, HEAVY DAMAGE OR INJURIES! Never store
flammable materialin,onornear thedriveenclosure.
GT3000 is provided with many automatic reset and restart functions. Such
functions may restart the unit automatically. Do not activate these functions if
danger situations may arise.
¾Do not change the insulation distances or remove insulating materials andcoverings.
CAUTION !
CAUTION !
☞
DANGER

General Safety Precautions
IMGT30017EN - vii -
¾GT3000 provides variable frequency control. Motors and loads must be capable of operation over the speed and power
range provided by the drive.
¾Co-ordinate motor and drive voltage and current ratings. The rated voltage of the motor must be greater than 1/2 of the
input voltage, and the rated current of the motor mustbe greater than 1/3 of the output current of GT3000.
¾Regardless of the output operating frequency, GT3000 produces a pulsed output voltage with a peak value of about 1.4
times the rated input AC voltage with very short rise times. The voltage of these pulses may almost double at the motor
terminals, depending on the cable properties. Make sure that output cables and motor insulation are designed to
withstand the additional stress.
¾If isolation tests on the motor and cables must be performed, disconnect the cables from the drive first. Hi-potential tests
mustnot beperformed on GT3000 components.
¾Use caution not to damage any part of GT3000 while handling it.
¾Protect the equipment from weather and incorrect environmental conditions (temperature, humidity, vibration, shock, etc.).
If drive must be temporarily stored outdoors, special precautions must be taken. (See Chapter 2A.2)
DO NOT
¾operate the drive at voltages in excess of 10% of its maximum rated input
voltage.
¾apply power to GT3000 output terminals.
¾connect GT3000 drives in parallel directly on the output terminals
¾connect capacitive loads to the GT3000 output terminals
¾connect the drive input to the output (Bypass)
¾If the drive has not been energized for a period of greater than two years it
is necessary to reform the electrolytic capacitors. Do this by energizing
GT3000 when not enabled (Drive Enable open) for a period of at least two
hours.
The drive contains components sensitive to electrostatic charges; such components may be damaged if incorrectly handled.
During replacement or maintenance of the electronic boards, the following steps must be adhered to:
¾Use a maintenance kit for electrostatic charges. Electrostatic Discharge (ESD)
precautions must be taken:
¾Wear properly grounded static straps.
¾Handle PC boards by holding them by the edges.
¾Boards must not come into contact with highly insulating materials, such as
plastic sheets, insulating surfaces, parts of synthetic fabrics.
¾Boards must be placed only on conductive surfaces.
¾Boards must be packaged in conductive sheets before shipping.
Equipment warranty and liability
Warranty Refer to Answer Drives S.r.l. Sales General Conditions
(attached to the order confirmation) for warranty conditions.
Liability Answer Drives S.r.l.. is not responsible neither for technical lack or mistake in this manual nor for
incidental damages consequential to the use of the information in this manual.
WARNING
WARNING
☞

General Safety Precautions
-viii IMGT30017EN

IMGT30017EN 1
Chapter 1A GT3000 - OVERVIEW AND INSTALLATION FLOWCHART
1A.1 Overview
GT3000 drives have been designed for a wide range of applications and allow for the constant adjustment of motor speed. The GT3000 drives
are extremely compact, reliable, cost-effective, efficient and easy to use, and available for a wide range of three-phase motors. The state of the
art digital control allows extensive programming options.
The GT300 LARGE is developed for A.C. or D.C. power supply
GT3000 drives are suitable for single or multi-motor applications with asynchronous motors. Examples include the following:
•Pumps –centrifugal, positive displacement, proportional Fans – forced andinduced draft, centrifugal, axial, evaporators
•Mixers, agitators Conveyors,conveyor belts, and packagingmachines
•Winders – films, paper, wire Centrifuges
•Extruders – melt pumps, pelletizers Compressors
•Machinery for paper, steel, and textile industries Lifts, elevators, cranes and hoists.
They are available with 6 pulse (K), or 12 pulse (P), or 18 pulse (R) harmonic distortion, or AFE control.
Harmonic Comparison of a Typical 160 KW PWM 6, 12 and 18 pulse VFD vs. the GT3000 with Active front end operating from a 220KVA
5,75% impedance source.
Total Harmonic
Distortion 6-PULSE Harmonic Waveform 12-PULSE Harmonic Waveform 18-PULSE Harmonic Waveform ACTIVE FRONT END
(CURRENT) 30,1% 6,5% 2,5% 1%
(VOLTAGE) 8,1% 5,2% 2,9% 2,2%
1A.2 Notes about control modes
SCALAR CONTROL (V/F) SENSORLESS CONTROL (without encoder) VECTOR CONTROL (FOC) (with encoder)
Voltage frequency regulation with
constant orvariable ratio variable Independent torque and flow control
(= DC motor) Independent torque and flow control (= DC motor)
Voltage boost Good static and dynamic performance Excellent static and dynamic performance
Open-loop operation Closed-loop operation (simulated) Closed-loop operation
Limited speed regulation range: 1:15 Speed regulation range: 1:50 Speed regulation range: 1:1.000
Speed resolution: 1:1.000 Speed resolution: 1:5.000
Slip compensation Typical static speed accuracy: 0.2 x fslip
(speed control range 5 - 100%:<0.2%)
(speed control range below 5%: ≈1%)
Static speed accuracy: 0.01%
Output current control Torque control Torque control also at zero speed
Torque control response: < 5 ms Torque control response: 5 ms
Typical applications
Fans, centrifugal pumps, conveyor
belts, conveyors, roller conveyors Extruder, presses, positive-displacement pumps Hoisting and lifting equipment, shearing machines, coordinated devices

IMGT30017EN 2
1A.3 Installation flowchart
ACTION DATA LOCATION
REMOVE PACKAGING, AND CHECK SUPPLIED COMPONENTS.
CHECK THAT SUPPLY COMPLIESWITH ORDER.
Paragraph 3A.1
PLAN INSTALLATION.
CHECK ENVIRONMENTAL CONDITIONS,
RATED DATA,
COOLING COMPONENTS,
INPUT AND OUTPUT CABLES,
MOTOR COMPATIBILITYAND
THE OTHER TECHNICAL DATA.
SELECT CABLES, FUSES AND THE OTHER POWER DEVICES
Paragraph 2A.3
Paragraph 2A.4
Paragraph 2A.7
Paragraph 3A.4.2
Paragraph 2A.4 Motor Data sheet
Paragraph 3A.4 e3A.5
CHECK THAT NO RFI FILTER IS FITTED IF DRIVE MUST BE
CONNECTED TO AN IT SYSTEM (WITHOUT GROUND CONNECTION) Appendix A2
INSTALL GT3000 IN THE ENCLOSURE Chapter 3A
CHECK CABLE INSTALLATION (POWER AND CONTROL) Appendix A2
CHECK CONNECTIONS TO GROUND Appendix A2
CHECK INSULATION OF MOTOR AND MOTOR CABLE
CHECK INSTALLATION
START-UP THE DRIVE Section B, programming of GT3000

IMGT30017EN 3
2A. TECHNICAL DATA
2A.1 Identification code
The GT3000 product is identified by a code as follows:
GT3000
SVGT 166 F D N N N N XX
1,2,3,4 5,6,7 8 9 10 11 12 13 14,15
Product Series
Rated Power, kVA (See tables of electrical data)
Input Voltage F=380-480V 6p
G=500V 6p
K=525-690V 6p
W=720V 6p
M=380-480V 12p
N=500V 12p
P=525-690V 12p
V=720V 12p
Q=380-480V 18p
R= 525-690V 18p
Y= 510-650Vdc
Z= 675Vdc
J= 780-930Vdc
L=1015Vdc
Microprocessor Board D = Scada Basic
E= Scada Plus
N=Not installed
Dynamic Braking N = Not Installed
B= Installed
RFI Filter N = Not Installed
F= Installed
Keypad N = Not Installed
G= GESPB board + SW
S= SIOVA board
Communication N = Not Installed
P= Profibus
M= Modbus
D= Device Net
Suffix 21= Bus DC with internal precharge
70= STO board (Safe Torque Off)
10= External control power supply
Note: 1) “G-N-Z” and “W-L-V” versions are available on request.
2) Water cooling versions for frames VII, VIII and parallels are available. The dimensions are the same of the air cooling. For technical
data ask to Application Department.

Technical Data GT3000
4 IMGT30017EN
2A.2 Nameplate
The following is an example of the nameplate. This can be found on everyGT3000 drive. It shows the rated values.
GT3000 AC power supply GT3000 DC power supply
1
2-3
4-5-6
7-8
9-10-11
12-13
14
15-16-17
18-19
20
21-22
23
24
25
1 Drive type
2 Serial number
3 Product test date
4 Input voltage
5 Input frequency (for AC supply only)
6 Number of input phases (for AC supply only)
7 Input current
8 Maximum symmetrical short circuit current
9 Auxiliary Input voltage
10 Auxiliary Input frequency
11 Auxiliary Number of input phases
12 Auxiliary Input current
13 Notes
14 Rated output [kVA]
15 Output voltage
16 Output frequency
17 Number of output phases
18 Output power KW (Cl.1)
19 Output power HP (Cl.1)
20 Output current (Cl.1)
21 Output power KW (Cl.2)
22 Output power HP (Cl.2)
23 Output current (Cl.2)
24 Operating temperature
25 SAP code
Figure 2A.2. Nameplate

GT3000 Technical Data
IMGT30017EN 5
2A.3 Permissible environmental conditions
Table 2A.3 Permissible Environmental Conditions
Operation
Operation: Operate drive installed in a permanent place and protected from adverse weather in accordance with IEC 721-3-3.
Ambient Temperature 0 to 40 °C. (32 to 104 °F) – If ambient temperature is higher than + 40°C (104 °F), decrease the rated
output current by 1% for every °C (1,8°F) (max 55°C - max 131 °F).
Relative Humidity 5 to 95% without condensation
Contamination Levels (Boards with coating) – Chemical gases: IEC 721-3-3, Class 3C2
Solid particles: IEC 721-3-3, Class 3S2
Altitude Up to 1000 m (3280 ft) above sea level. Over 1000 m (3280 ft) above sea level, the rated output current
is decreased by 1% forevery additional 100 m (328 ft). Maximum altitude 3000 m (9850 ft).
Vibrations Max 0.3 mm/ 0.012in. (from 2 to 9 Hz), max 1m/s2 3.28ft/s2 (from 9 to 200 Hz) sinusoidal (Class 3 M1)
Environmental Considerations •Avoid exposure tocorrosive gases – including hydrogen sulfide
•Avoid exposure to strong magnetic fields, nuclear radiation and high levels of RFI from
communication transmitters
Storage
Storage: Store in protective packing and in protected environment in accordance with IEC 721-3-1.
Ambient temperature -25°C to +70°C (-40°F to +158°F)
Relative Humidity Max 95% at 40 °C. - Max 95% at 104°F.
Atmospheric pressure from 70 to 106 kPa
Vibrations Max 1.5 mm / 0.06in. (from 2 to 9 Hz), max 5 m/s2 / 16.4 ft/s2 (from 9 to 200 Hz)sinusoidal (class 1M3)
Shock max 100 m/s2 (330ft/s2), 11 ms (36fts) (class 1M3).
Contamination Levels Boards with coating – Chemical gases: IEC 721-3-1, Class 1C2
Solid particles: IEC 721-3-1, Class 1S3
Environmental Considerations •Avoid exposure to corrosive gases – including hydrogen sulfide
•Avoid exposure to strong magnetic fields, nuclear radiation and high levels of RFI from
communication transmitters
Transportation
Transportation: Transport in its protective packing, in accordance with IEC 721.3.2.
Ambient temperature -25 to +70 °C. (-13°F to +158°F)
Relative Humidity Max 95% at 40 °C. - Max 95% at 104°F.
Atmospheric pressure From 60 to 106kPa
Vibrations Max 3.5 mm / 0.14 in. (from 2 to 9 Hz), max 10m/s2 / 32.85 ft/s2 (from 9 to 200 Hz) sinusoidal (Class
2M1).
Shock max 100 m/s2 (max 330ft/s2), 11 ms. (36fts)
Contamination Levels Boards with coating – Chemical gases: IEC 721-3-2, Class 2C2
Solid particles: IEC 721-3-2, Class 2S2
Free Fall 250 mm, 0,82 ft (weight lower than 100 kg / 220lb)
100 mm, 0,33 ft (weight higher than 100 kg / 220lb)

Technical Data GT3000
6 IMGT30017EN
2A.4 Electrical data
Table 2A.4A Electrical Data for Supply Voltages 380V, 415V, 440V, 460V, 480V ±10%
GT3000C Chassis - 6 pulse AC version - 380/480Vac
Class 1 -Overload: 110% for 1 min, every 10 min Class 2 -Overload: 150% for 1 min, every 10 min
1IN1 motor (4p)'@400V motor (4p)'@460V 2IN2 motor (4p)'@400V motor (4p)'@460V
Type Frame
A KW A K1E* HP A K1U* A KW A K2E* HP A K2U*
SVGT0P3FDBNNN I 3,8 1,5 3,6 1,16 2 3,4 1,23 2,1 0,75 2 1,58 1,5 2 1,58
SVGT0P4FDBNNN I 5,6 2,2 5 1,23 3 4,8 1,28 3,8 1,5 3,6 1,58 2 3,4 1,68
SVGT0P6FDBNNN I 9,5 4,0 8,6 1,22 5 7,6 1,38 5,6 2,2 5 1,68 3 4,8 1,75
SVGT008FDBNNN II 12 5,5 11,5 1,15 7,5 11 1,20 9,5 4,0 8,6 1,66 5 7,6 1,88
SVGT011FDBNNN III 16 7,5 15,5 1,14 10 14 1,26 12 5,5 11,5 1,57 7,5 11 1,64
SVGT015FDBNNN III 21 9,0 18,4 1,26 15 19,7 1,17 16 7,5 15,5 1,55 10 14 1,71
SVGT018FDBNNN IIIX 25 11 22,5 1,22 20 25 1,1 21 9 18,4 1,71 15 19,7 1,60
SVGT022FDBNNN IIIX 32 15 30,2 1,17 25 30,5 1,15 25 11 22,5 1,67 20 25 1,5
SVGT028FDBNNNN IIIL 40 18,5 37 1,19 30 36 1,22 32 15 30,2 1,59 25 30,5 1,57
SVGT030FDBFNNN IIIN 40 18,5 37 1,19 30 36 1,22 32 15 30,2 1,69 25 30,5 1,67
SVGT036FDBFNNN IIIN 52 22 43 1,33 40 49 1,17 40 18,5 37 1,62 30 36 1,67
SVGT045FDNFNNN
SVGT045FDBFNNN IVN 65 30 58 1,23 50 62 1,15 52 22 43 1,81 50 49 1,59
SVGT053FDNFNNN
SVGT053FDBFNNN IVN 77 37 69 1,23 60 71 1,19 65 30 58 1,68 50 62 1,57
SVGT066FDNFNNN
SVGT066FDBFNNN IVN 96 45 84 1,26 75 86 1,23 77 37 69 1,67 60 71 1,63
SVGT086FDNFNNN
SVGT086FDBFNNN VN 124 55 100 1,36 100 109 1,25 96 45 84 1,71 75 86 1,67
SVGT108FDNFNNN
SVGT108FDBFNNN VN 156 75 135 1,27 125 139 1,23 124 55 100 1,86 100 109 1,71
SVGT125FDNFNNN
SVGT125FDBFNNN VIN 180 90 160 1,24 150 173 1,14 156 75 135 1,73 125 139 1,68
SVGT150FDNFNNN
SVGT150FDBFNNN VIN 210 110 195 1,18 180 90 160 1,69 150 173 1,56
SVGT166FDNFNNN
SVGT166FDBFNNN VIN 240 132 239 1,10 200 226 1,17 200 110 195 1,54
SVGT200FDNNNNN
SVGT200FDBNNNN VII 302 160 287 1,16 250 281 1,18 240 132 239 1,51 200 226 1,59
SVGT250FDNNNNN
SVGT250FDBNNNN VII 361 200 356 1,12 300 333 1,19 302 160 286 1,58 250 281 1,61
SVGT292FDNNNNN
SVGT292FDNNNNN VIII 420 225 395 1,17 350 388 1,19 370 200 353 1,57 300 333 1,67
SVGT340FDNNNNN VIII 510 250 440 1,28 400 477 1,18 420 250 420 1,50 350 388 1,62
SVGT470FDNNNNN VIII 680 355 610 1,23 600 676 1,11 520 280 480 1,63 400 477 1,64
SVGT420FDNNNNN VIII 610 315 554 1,21 500 556 1,21 480 280 480 1,50 400 477 1,51
SVGT520FENNNNN 2xVII 800 450 784 1,12 650 725 1,21 620 355 616 1,51 500 556 1,67
SVGT580FENNNNN 2xVIII 840 500 835 1,11 700 785 1,18 740 450 784 1,42 650 725 1,53
SVGT670FENNNNN 2xVIII 1020 560 952 1,18 800 900 1,25 840 500 835 1,51 700 785 1,61
SVGT780FENNNNN 2xVIII 1220 710 1220 1,10 1000 1220 1,10 960 560 952 1,51 800 900 1,60
SVGT940MENNNNN 2xVIII 1360 710 1220 1,23 1200 1350 1,11 1040 630 1040 1,50 800 900 1,73
*K1E -K1U: Ratio between the maximum current of the drive (Cl.1) and the rated current of the motor
*K2E - K2U: Ratio between the maximum current of the drive (Cl.2) and the rated current of the motor
☞NOTE §The SVGT960MENNNN needs two input and output reactors (for the 12p use ask to Technical department).
§The output current of the optional version “G” drives (input voltage = 500V) is 95% of ratedcurrent IN1/ IN2
§The Idc current is calculated according the following formula MotorMotorD cosI1.32I ϕ⋅⋅=
1IN1 is the rated output current of the drive in class 1
2IN 2 is the rated output current of the drive in class 2

GT3000 Technical Data
IMGT30017EN 7
Table 2A.4B. Electrical Data for supply voltages 525V, 550V, 575V, 600V, 660V, and 690V ±10%
GT3000C Chassis- 6pulseACversion - 525/690Vac
Class 1: Overload: 110% for 1 min, every 10 min Class 2: Overload: 150% for 1 min, every 10 min
Typical motor power (4poles) IDTypical motor power (4poles) ID
Output
Current @690V @575V Current Output Current @690V @575V Current
Type Frame
A KW A HP A A A KW A HP A A
SVGT105KENNN VIL 88 75 79 75 67 109 68 55
58 60 54 83
SVGT130KENNN VIL 105 90 93 100 89 130 78 75 78 75 67 96
SVGT170KENNN VIL 143 132
139 150 135 179 110 90 93 100 89 136
SVGT200KENNN VII 170 160 166 150 135 213 135 132 139 150 135 168
SVGT260KENNN VII 220 200 206 200 184 275,8 180 160 166 150 135 226
SVGT320KENNN VII 270 250 243 300 264 340 210 200 206 200 184 263
SVGT390KENNN VIII 330 315 320 350 320 415 260 250 243 250 230 327
SVGT480KENNN VIII 400 355 357 450 405 554 320 315 320 300 264 403
SVGT521KENNN VIII 440 400 404 450 405 554 360 355 357 400 360 441
SVGT640KENNN 2xVII 540 500 505 600 540 683 420 400 404 450 405 529
SVGT780KENNN 2xVIII 660 630 620 650 575 836 520 500 505 550 505 658
SVGT960KENNN 2xVIII 800 800 800 700 605 1014 620 630 620 650 575 785
Notes to tables 2A.4A/B: Maximum input current (with input reactor) is approximately 90% of outputcurrent.
Over current protection for themotor and DC Bus is provided.
SVGTxxxY (DC Bus connection) has the same current and power rating as SVGTxxxF
SVGTxxxJ (DC Bus connection) has the same current and power rating as SVGTxxxK
2A.5 Current derating vs switching frequency
CLASS1 CLASS3
DRIVE 1,5KHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12 kHz 1,5KHz 2 kHz 3 kHz 4 kHz 6 kHz 8 kHz 12KHz
SVGT0P3F 100% 100% 100% 85% 75% 60% 100% 100% 100% 100% 100% 90%
SVGT0P4F 100% 100% 100% 85% 75% 60% 100% 100% 100% 100% 100% 80%
SVGT0P6F 100% 100% 100% 100% 88% 70% 100% 100% 100% 100% 100% 75%
SVGT008F 100% 100% 100% 100% 100% 75% 100% 100% 100% 100% 90% 75%
SVGT011F 100% 100% 100% 93% 87% 75% 100% 100% 100% 100% 90% 75%
SVGT015F 100% 100% 90% 80% 71% 65% 100% 100% 100% 93% 87% 70%
SVGT018F 100% 100% 100% 90% 81% 70% 100% 100% 100% 93% 90% 75%
SVGT022F 100% 100% 100% 90% 81% 75% 100% 100% 100% 93% 84% 75%
SVGT028F 100% 100% 100% 100% 84% 75% 100% 100% 100% 93% 84% 75%
SVGT030F 100% 100% 100% 92% 84% 75% 100% 100% 100% 100%84%75%
SVGT036F 100% 100% 100% 90% 80% 60% 100% 100% 100% 90%80%60%
SVGT045F 100% 100% 100% 100% 90% 70% 100% 100% 100% 100%90%70%
SVGT053F 100% 100% 100% 90% 80% 60% 100% 100% 100% 90%80%60%
SVGT066F 100% 100% 100% 85% 70% 50% 100% 100% 100% 85%70%50%
SVGT086F 100% 100% 100% 100% 100% 100%
SVGT108F 100% 100% 85% 100% 100% 80%
SVGT125F 100% 100% 85% 100% 100% 85%
SVGT150F 100% 100% 85% 100% 100% 85%
SVGT166F 100% 90% 80% 100% 90% 80%
SVGT200F 100% 100% 90% 100% 100% 90%
SVGT250F 100% 90% 85% 100% 90% 85%
SVGT292F 100% 90% 85% 100% 90% 83%
SVGT470F 100% 90 80 72 100% 90 80 72
SVGT340/420F 100% 90% 80% 100% 90% 80%
SVGT940M 100% 90 100% 90
SVGT520-780F 100% 100%
SVGT105-960K 100% 100%
The default switching frequency is pointed out in grey.

Technical Data GT3000
8 IMGT30017EN
2A.6 General data
STANDARDS CONTROL CONNECTIONS
IEC 146.2 2 differential analog inputs (12Bit), configurable:
EN61800-3 (EMC), 0-10V, 0-±10V, 0/4-20mA
EN 50178 (low voltage) 2 outputs: +10V, -10, 5mA (short-circuit protected)
UL and cUL certification 2 analog outputs (10Bit): 0 -10V adjustable and configurable
(current, motor voltage, frequency/speed, power, etc.)
ENVIRONMENTAL CONDITIONS Relay-type output (NA): DRIVE OK
Operating temperature: 0-40°C (1% current derating 6digital inputs (24Vdc), optoisolated (4 configurable)
for every °C, 55°C max) 2 terminals configurable as logic and programmable inputs/outputs
Storage temperature: -25 to +70°C 1 relay-type output (NA), configurable
Relative humidity: 95% (without condensation) 1 static output (24Vdc) running, minimum frequency, attained
Altitude ASL: 1000m. (1% current derating frequency, torque threshold, brake control, etc.,configurable
for every 100m, max 3000m) Three- channel encoder input
Protection grade: IP20 Frames I-IIIN
IP00 Frames VII-VIII (IP20 optional) Microprocessor PLUS board also provides:
Cooling: integral fan 8 digital inputs (24Vdc), optoisolated (6 configurable)
CONNECTION TO MAINS isolated analog inputs and outputs
Three-phase voltage: F/M=380-480V (G/N=500V)±10% 2 analog outputs (10Bit): 0 -10V/ 0(4)-20mA configurable
K/P=690V±10% 1 relay-type output (NA+NC), configurable
Frequency: 48-63Hz STANDARD FUNCTIONS
DC bus: Y=510-650Vdc (Z=675Vdc) V/Hz, SLS, vector (FOC) control: selection from parameter
J=710-930Vdc 3 pairs of liner ramps switchable with "S" curve
Power factor: Total 0.93 to 0.96 Self-adaptive acceleration/deceleration
Fundamental mode >0,98 (with line reactor) Minimum and maximum frequency limits
Efficiency: >0,98 (50Hz- rated load) 4 pre-set speeds and 2 jog speeds
Three-wire control
CONNECTIONS TO MOTOR Slip compensation (V/Hz)
Three-phase voltage: 0 to mains voltage Motor reconnection on-the-fly in both rotation directions
Output frequency: 0,1-200Hz Auto-reset
Switching frequency: 2-12 KHz Restart after power supply interruption
Frequency resolution (V/Hz): 0,1Hz DC braking.
Frequency accuracy (V/Hz): 0,1% (analog control) Voltage boost (torque)
0,01% (digital control) Motor potentiometer
Speed resolution: 1:5000 (FOC) PID regulator
Speed static accuracy: 0,01% (FOC) Energy saver
Torque control response time: 5ms (FOC) Fault/Alarm Log (list of 30 trip/alarms occurred with the drive)
Overload: Cl.1: 110%x60s every 10 min Autotuning (motor data)
Cl. 2: 150%x60s every 10 min Braking switch (SVGT0P3-036 only)
Microprocessor cycle-time 250 µs Application macros (helper, pope, compliance, etc.)
PROTECTIONS OPTIONS AND ACCESSORIES
CPU error, failure Input reactor (SVGT030-166 excluded), output reactor
Over-current RFI filter (SVGT030-166 excluded)
Over/under-voltage Sinusoidal filter, dv/dt filter
Brake Control (closed Brake) Braking switch and resistor
Motor overload and stall prevention SPDMR converter (DC BUS supply and network recovery)
Lack of input and output phase AFE drive (DC BUS supply and network recovery)
Speed reference signal loss (4-20mA) Digital I/O expansion board (max 2 cards x VFD)
Short circuit between phases and to ground (at output) Converter 0-10V / (0) 4-20mA. optoisolated, (2 channels)
Serial tear Safe Torque Off Board
Minimum load Serial board: Profibus-DP, Device Net, Modbus RTU etc.
Drive and motor over-temperature Keyboard BF with LED, AF with graphic display
External trip Remote Keypad operation Kit (2m)