Anton Paar Pico 3000 RC User manual

Measure
what is measurable
and make measurable
that which is not.
Galileo Galilei (1564-1642)
Reference Guide
Pico 3000 (RC)(Ex d)
Process Instrumentation Controller
Pico 3000 Firmware: 1.004.013 or higher
Pico 3000 Software: 1.4. or higher
(Original Instruction)

Reference Guide
Pico 3000 (RC)(Ex d)
Process Instrumentation Controller
Pico 3000 Firmware: 1.004.008 or higher
Pico 3000 Software: 1.4. or higher
(Original Instruction)
Disclaimer
This document may contain errors and omissions. If you discover any such errors or if you would like to see
more information in this document, please contact us at our address below. Anton Paar assumes no liability
for any errors or omissions in this document.
Changes, copyright, trademarks etc.
This document and its contents may be changed or amended by Anton Paar at any time without prior notice.
All rights reserved (including translation). This document, or any part of it, may not be reproduced, changed,
copied, or distributed by means of electronic systems in any form (print, photocopy, microfilm or any other
process) without prior written permission by Anton Paar GmbH.
Trademarks, registered trademarks, trade names, etc. may be used in this document without being marked
as such. They are the property of their respective owner.
Further information
Published and printed by Anton Paar GmbH, Austria
Copyright © 2019 Anton Paar GmbH, Graz, Austria
Address of the instrument producer: Anton Paar GmbH
Anton-Paar-Str. 20
A-8054 Graz / Austria – Europe
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
Web: www.anton-paar.com
Date: May 2019
Document number: E22IB001EN-I

Contents
4
Contents
1 Safety Instructions.................................................................................................................................. 9
1.1 General Safety Instructions............................................................................................................... 9
1.2 Special Safety Instructions.............................................................................................................. 10
1.2.1 Operation in Hazardous Areas ...............................................................................................10
1.3 Conventions for Safety Messages .................................................................................................. 11
1.4 Warning Signs on the Instrument.................................................................................................... 11
1.5 Special Conditions of Use............................................................................................................... 12
2 Pico 3000 - An Overview ...................................................................................................................... 12
2.1 General ........................................................................................................................................... 12
3 Checking the Supplied Parts ............................................................................................................... 13
3.1 Obligatory Supplied Parts - Process Instrumentation Controller Pico 3000 ................................... 13
3.2 Optional Parts Supplied .................................................................................................................. 14
4 Installing the Pico 3000 ........................................................................................................................ 15
4.1 Installation Checklist ....................................................................................................................... 15
4.1.1 Pico 3000................................................................................................................................ 15
4.1.2 Pico 3000 RC.......................................................................................................................... 15
4.2 Installation Requirements ............................................................................................................... 15
4.3 Mechanical Installation.................................................................................................................... 15
4.3.1 Pico 3000................................................................................................................................ 15
4.3.2 Pico 3000 RC.......................................................................................................................... 15
4.3.3 Positioning the HMI................................................................................................................. 15
4.3.4 Electronics Housing with Pico 3000 HMI Ex d........................................................................ 16
5 Electrical Installation ............................................................................................................................ 16
5.1 General Information ........................................................................................................................ 16
5.1.1 Explosion Protection ............................................................................................................... 16
5.1.2 Grounding ............................................................................................................................... 16
5.1.3 Power Supply.......................................................................................................................... 17
5.1.4 Cable Glands and Connectors................................................................................................17
5.1.5 Cable Glands and Sealing Plugs for Ex d Housing ................................................................ 17
5.1.6 Cables and Preparation .......................................................................................................... 18
5.2 Wiring.............................................................................................................................................. 18
5.2.1 Shielding ................................................................................................................................. 19
5.3 Wiring the Sensor and Pico 3000 RC .............................................................................................19
5.4 Pico 3000 AO / Pico 3000 Analog (AO Eco)................................................................................... 20
5.4.1 Wiring the Analog Output - AO ............................................................................................... 21
5.4.2 Wiring the Analog Input - AI.................................................................................................... 21
5.4.3 Wiring the Digital Input - DI..................................................................................................... 21
5.4.4 Wiring the Relay Output.......................................................................................................... 21
5.5 Pico 3000 Analog/Digital................................................................................................................. 22
5.5.1 Wiring the Digital Inputs.......................................................................................................... 22
5.6 Pico 3000 HART ............................................................................................................................. 23
5.6.1 Wiring the Analog Output - AO ............................................................................................... 23
5.6.2 Wiring the HART Output ......................................................................................................... 24
5.6.2.1 Active Point to Point Connection .................................................................................... 24
5.6.2.2 Active Multidrop Network ................................................................................................ 24
5.6.2.3 Mixed Active/Passive Multidrop Network........................................................................ 24
5.7 Pico 3000 Frequency ...................................................................................................................... 24
5.7.1 Wiring the Analog Output - AO ............................................................................................... 25
5.7.2 Wiring the Frequency Output.................................................................................................. 25
5.8 Pico 3000 Version PROFIBUS DP .................................................................................................25
5.8.1 Wiring the Relay Output.......................................................................................................... 25
5.8.2 Wiring PROFIBUS .................................................................................................................. 26
5.8.2.1 Pico 3000 is the last Device in the Bus........................................................................... 26

Contents
5
5.8.2.2 Pico 3000 is not the last Device in the Bus..................................................................... 27
5.9 Pico 3000 Version Modbus RTU..................................................................................................... 27
5.9.1 Wiring Modbus........................................................................................................................ 27
5.9.1.1 Pico 3000 is the last Device in the Bus........................................................................... 28
5.9.1.2 Pico 3000 is not the last Device in the Bus..................................................................... 28
5.10 Wiring PROFINET IO, EtherNet/IP and Modbus TCP .................................................................. 29
6 Start-up And Use Of Pico 3000 ............................................................................................................ 30
6.1 Pico 3000 Software........................................................................................................................ 30
6.1.1 Hardware and Software Requirements................................................................................... 30
6.1.2 Installation............................................................................................................................... 30
6.1.3 Starting the Pico 3000 Software ............................................................................................. 31
6.1.4 Welcome Screen .................................................................................................................... 31
6.1.5 Backup.................................................................................................................................... 32
6.1.6 Offline Configuration ............................................................................................................... 32
6.1.7 Install ...................................................................................................................................... 32
6.1.8 User Management and Log in ................................................................................................ 33
6.1.9 Main Screen............................................................................................................................ 34
6.1.10 System Settings.................................................................................................................... 34
6.1.10.1 Operation Modes .......................................................................................................... 35
6.1.11 Applications .......................................................................................................................... 35
6.1.12 Live Values ........................................................................................................................... 36
6.1.13 Application Selection (Product Selection)............................................................................. 36
6.1.14 Data Memory ........................................................................................................................ 37
6.1.15 Error Log............................................................................................................................... 37
6.1.16 System Log........................................................................................................................... 37
6.1.17 Service.................................................................................................................................. 37
6.1.18 System Info........................................................................................................................... 37
6.1.19 Software and Firmware Updates .......................................................................................... 38
6.2 Pico 3000 HMI ................................................................................................................................ 39
6.2.1 Overview................................................................................................................................. 39
6.2.2 Button Bar............................................................................................................................... 39
6.2.3 Side Menu............................................................................................................................... 40
6.2.4 Menu....................................................................................................................................... 41
6.2.4.1 User Management ..........................................................................................................41
6.2.4.2 Menu Structure ............................................................................................................... 41
6.3 Settings........................................................................................................................................... 42
6.3.1 Adjustment.............................................................................................................................. 42
6.3.2 Filter Size / MinMax Removal ................................................................................................. 42
6.3.3 In-/Outputs .............................................................................................................................. 42
6.3.4 Applications ............................................................................................................................ 43
6.3.4.1 2-Propanol ...................................................................................................................... 44
6.3.4.2 Anton Paar Function ....................................................................................................... 44
6.3.4.3 Beer Fermentation Ri...................................................................................................... 44
6.3.4.4 Beverages Diet ............................................................................................................... 45
6.3.4.5 Boric Acid........................................................................................................................ 45
6.3.4.6 CIP.................................................................................................................................. 45
6.3.4.7 Ethanol - D...................................................................................................................... 46
6.3.4.8 Ethanol - S ...................................................................................................................... 46
6.3.4.9 Extract of Wort - D .......................................................................................................... 46
6.3.4.10 Extract of Wort - S ........................................................................................................ 46
6.3.4.11 Fruit Juice ..................................................................................................................... 47
6.3.4.12 Group A - Crude Oil ...................................................................................................... 47
6.3.4.13 Group B - Refined Products.......................................................................................... 47
6.3.4.14 Group D - Lubricating Oil .............................................................................................. 48
6.3.4.15 Hydrochloric Acid - D .................................................................................................... 48
6.3.4.16 Hydrochloric Acid - S .................................................................................................... 48
6.3.4.17 ICUMSA........................................................................................................................ 48

Contents
6
6.3.4.18 Live Raw Data .............................................................................................................. 49
6.3.4.19 L-Rix Beverages ........................................................................................................... 49
6.3.4.20 Original Extract Content................................................................................................49
6.3.4.21 Out of Operation (active) .............................................................................................. 50
6.3.4.22 Potassium Hydroxide.................................................................................................... 50
6.3.4.23 Sodium Chloride ........................................................................................................... 50
6.3.4.24 Sodium Hydroxide ........................................................................................................50
6.3.4.25 Sugar - D ...................................................................................................................... 51
6.3.4.26 Sugar - S ...................................................................................................................... 51
6.3.4.27 Sugar Inversion............................................................................................................. 51
6.3.4.28 Sulfuric Acid - D............................................................................................................ 52
6.3.4.29 Sulfuric Acid - S ............................................................................................................ 52
6.3.4.30 User Function ............................................................................................................... 52
6.3.4.31 Application Parameters - Additional Information........................................................... 54
6.3.5 Units........................................................................................................................................ 55
6.3.5.1 Units of Derived Values ..................................................................................................55
6.3.6 Display Settings ...................................................................................................................... 55
6.3.6.1 Number of displayed values ........................................................................................... 55
6.3.6.2 Assignment of the measuring values.............................................................................. 55
6.3.6.3 Brightness....................................................................................................................... 56
6.3.6.4 "Automatic Lock Out" Time)............................................................................................ 56
6.3.7 Date and Time ........................................................................................................................ 56
6.3.8 PIN (4 Digit Password) Protection ..........................................................................................56
6.3.9 Measuring Data ...................................................................................................................... 56
6.3.10 Error Log............................................................................................................................... 57
6.3.11 System Log........................................................................................................................... 57
6.4 Write Protection .............................................................................................................................. 57
6.5 Product Selection Mode (Source)................................................................................................... 57
7 Fieldbus Communication ..................................................................................................................... 58
7.1 HART .............................................................................................................................................. 58
7.1.1 Device Identification................................................................................................................ 58
7.1.2 Variables................................................................................................................................. 58
7.1.2.1 Device Variables (DV) ....................................................................................................58
7.1.2.2 Dynamic Variables.......................................................................................................... 59
7.1.3 Status Information................................................................................................................... 59
7.1.3.1 Device Status.................................................................................................................. 59
7.1.3.2 Extended Device Status ................................................................................................. 59
7.1.3.3 Additional Device Status (Command 48)........................................................................ 59
7.1.4 Commands ............................................................................................................................. 59
7.1.4.1 Universal Commands ..................................................................................................... 59
7.1.4.2 Common-Practice Commands........................................................................................ 60
7.1.4.3 Device Specific Commands............................................................................................ 60
7.1.5 Tables ..................................................................................................................................... 62
7.1.6 Start-Up .................................................................................................................................. 62
7.1.7 HART Analog Out Specifications............................................................................................ 63
7.1.8 HART Capability Checklist...................................................................................................... 63
7.1.9 Additional Information ............................................................................................................. 64
7.2 PROFIBUS DP................................................................................................................................ 64
7.2.1 System Requirements ............................................................................................................ 64
7.2.2 Configuration with Pico 3000 HMI .......................................................................................... 64
7.2.3 Integrating the Pico 3000 PROFIBUS DP Slave to a Master (PLC) ....................................... 64
7.2.3.1 Input Datablock............................................................................................................... 64
7.2.3.2 Output datablock ............................................................................................................ 66
7.2.3.3 Parameter Types ............................................................................................................ 67
7.2.3.4 Pico Status ..................................................................................................................... 67
7.2.3.5 Application IDs (decimal numbers!) ................................................................................ 67
7.2.3.6 Channel IDs (decimal numbers!) .................................................................................... 68

Contents
7
7.2.3.7 PROFIBUS Communication Examples........................................................................... 70
7.3 Modbus RTU, Modbus TCP............................................................................................................ 71
7.3.1 General specifications and Interface Settings for Modbus TCP via Pico 3000 HMI ............... 71
7.3.2 General specifications and Interface Settings for Modbus RTU via Pico 3000 HMI ............... 71
7.3.3 Input Registers (Read)............................................................................................................ 71
7.3.4 Holding Registers (Read/Write) .............................................................................................. 72
7.3.5 Coils (Read/Write) .................................................................................................................. 73
7.3.6 Discrete Inputs (Read)............................................................................................................ 73
7.3.7 Application Outputs................................................................................................................. 74
7.4 PROFINET IO ................................................................................................................................. 76
7.4.1 System Requirements ............................................................................................................ 76
7.4.2 Configuration with Pico 3000 HMI .......................................................................................... 76
7.4.3 Integrating Pico 3000 PROFINET IO to a PLC....................................................................... 76
7.4.3.1 Input Datablock............................................................................................................... 77
7.5 EtherNet/IP ..................................................................................................................................... 77
7.5.1 System Requirements ............................................................................................................ 77
7.5.2 Available Options.................................................................................................................... 77
7.5.3 Configuration with Pico 3000 HMI .......................................................................................... 77
7.5.4 Integrating Pico 3000 EtherNet/IP to a PLC ........................................................................... 77
7.5.4.1 Input Datablock............................................................................................................... 77
8 Troubleshooting.................................................................................................................................... 78
8.1 Errors Screen.................................................................................................................................. 78
8.2 Logging ........................................................................................................................................... 79
8.2.1 System Log............................................................................................................................. 79
8.2.2 Error Log................................................................................................................................. 79
8.2.3 Data Log ................................................................................................................................. 79
8.3 Sensor Output In Case Of Out-of-Specification And Error Condition ............................................. 79
8.3.1 Analog Output Signal For Out-of-Specification and Error Conditions..................................... 80
8.3.2 Bus Interface Information For Out-of-Specification Conditions............................................... 80
8.4 Pico 3000 Warning (Out Of Specifications) Codes ......................................................................... 80
8.5 Pico 3000 Errors (Failure) Codes ................................................................................................... 82
8.6 Sensor Specific Error Codes........................................................................................................... 83
8.7 Resetting the Sensor After Errors ................................................................................................... 89
8.7.1 Manual Reset With the Human Machine Interface ................................................................. 89
8.7.2 Reset Via Fieldbus Interface................................................................................................... 89
8.7.3 Manual Reset via Pico 3000 Software.................................................................................... 89
8.8 Checksum for Certain Sensors (L-Dens, ...) ...................................................................................89
Appendix A: Menu Structure of the Pico 3000 ...................................................................................... 90
Appendix B: Technical Specifications................................................................................................... 95
Appendix B.1: General Technical Specifications .................................................................................. 95
Appendix B.2: Dimensions and Weight of the Pico 3000 RC ............................................................... 97
Appendix B.3: I/O Overview.................................................................................................................. 99
Appendix B.4: Analog and Digital Output Specifications ..................................................................... 99
Appendix B.5: Analog and Digital Input Specifications ....................................................................... 100
Appendix B.6: Frequency Output Specifications................................................................................. 101
Appendix B.7: HART Interface Specifications..................................................................................... 101
Appendix B.8: Modbus RTU Interface Specifications ......................................................................... 102
Appendix B.9: PROFIBUS DP Interface Specifications ...................................................................... 102
Appendix B.10: PROFINET IO, EtherNet/IP, Modbus TCP Interface Specifications.......................... 103
Appendix C: Label on Pico 3000 RC Ex d............................................................................................ 103
Appendix D: Certificates ....................................................................................................................... 104
Appendix D.1: EU Declarations of Conformity .................................................................................... 104
Appendix D.2: EU-Type Examination Certificate ATEX...................................................................... 106
Appendix D.3: IECEx Certificate of Conformity................................................................................... 109
Appendix D.4: CSA/UL/FM Certificate of Compliance ........................................................................ 113
Appendix E: Document Numbers ......................................................................................................... 116

Contents
8

1 Safety Instructions
E22IB001EN-I 9
1 Safety Instructions
• Read the documentation before using
Pico 3000.
• Follow all hints and instructions contained in the
documentation to ensure the correct use and
safe functioning of Pico 3000.
• The documentation is a part of the product.
Keep this document for the complete working
life of the product and make sure it is easily
accessible to all people involved with the prod-
uct. If you receive any additions or revisions to
the documentation from Anton Paar GmbH,
these must be treated as part of the documenta-
tion.
1.1 General Safety Instructions
Liability
• This document does not claim to address all
safety issues associated with the use of the
instrument and samples. It is your responsibility
to establish health and safety practices and
determine the applicability of regulatory limita-
tions.
• Anton Paar GmbH only warrants the proper
functioning of Pico 3000 if no adjustments have
been made to the mechanics, electronics, and
firmware.
• Only use Pico 3000 for the purpose described in
the documentation. Anton Paar GmbH is not lia-
ble for damages caused by incorrect use of
Pico 3000.
Installation and use
• Comply with the local workplace safety regula-
tions. Attention must be paid to all parts of a
measuring system.
• Devices without an Ex-sign are not explosion-
proof instruments and therefore must not be
operated in areas with risk of explosion.
• Devices with Ex-marking are intended for use in
areas with risk of explosion. Special Safety
Instructions must be read and followed for
installation and use (Chapter 1.2 ).
• The installation procedure should only be car-
ried out by authorized personnel who are famil-
iar with the installation instructions.
• Do not use any accessories or spare parts other
than those supplied or approved by Anton Paar
GmbH (see Chapter 3 ).
• Make sure all operators are trained to use the
instrument safely and correctly before starting
any applicable operations.
• In case of damage or malfunction, do not con-
tinue operating Pico 3000. Do not operate the
instrument under conditions which could result
in damage to goods and/or injuries and loss of
life.
• Check Pico 3000 RC housing for chemical
resistance to the cleaning agents.
• Do not operate the instrument beyond its electri-
cal, thermal and mechanical specifications.
• Do not step on the Pico 3000 RC.
Maintenance and service
• The results delivered by Pico 3000 not only
depend on the correct functioning of the instru-
ment, but also on various other factors. We
therefore recommend you have the results
checked (e.g. plausibility tested) by skilled per-
sonnel before consequential actions are taken
based on the results.
• Service and repair procedures may only be car-
ried out by authorized personnel or by Anton
Paar GmbH.
Disposal
• Concerning the disposal of Pico 3000, observe
the legal requirements in your country.
Returns
• For repairs send the cleaned Pico 3000 (instru-
ment) to your Anton Paar representative. Only
return the instrument together with the filled out
RMA (Return Material Authorization) and the
form "Safety Declaration for Instrument
Repairs". Please download the Safety Declara-
tion form from our website www.anton-
paar.com.
• Do not return instruments which are contami-
nated by radioactive materials, infectious agents
or other harmful substances that cause health
hazards.

1 Safety Instructions
10 E22IB001EN-I
1.2 Special Safety Instructions
Additional safety instructions are in the documents
supplied depending on the ordered version. The ad-
ditional documents are an integral part of this in-
struction manual. Always comply strictly with the
instructions in the additional documents.
1.2.1 Operation in Hazardous Areas
This manual also provides the safety instructions,
specifications and certifications of instruments de-
signed for use in hazardous areas according to the
Directive 94/9/EC (ATEX), IECEx, FM and CSA.
These instruments are marked with an Ex-sign. In
areas with risk of explosion, only operate instru-
ments marked with an Ex-sign.
By attaching the Ex-sign, Anton Paar GmbH con-
firms that the instruments meet the requirements of
the examination certificate according to the guide-
lines therein (Appendix D).
It is your responsibility to ensure that the set-up, in-
stallation, commissioning, operation, maintenance
and service of the measuring instrument is in full
compliance with the
• Corporate, local and national regulations and
electrical codes
• Data on the type plate
• Signs and Ex signs on the instrument
• Certificates (Appendix D)
Instructions given in the instruction manual and sup-
plementary documentation.
Set-up, installation, commissioning, operation,
maintenance and service of the instrument must be
carried out by personnel who fulfill the following re-
quirements:
- Be qualified for these tasks
- Be trained in explosion protection
- Be familiar with federal/national regulations
(e. g. IEC/EN 60079-14)
- Be authorized by the plant owner/operator
Before beginning work, the authorized person must
have read and understood the instructions in the in-
struction manual and the supplements to the in-
struction manual and in the certificates (depending
on the application).
Refer to the technical specifications for the relation-
ship between the permitted process and ambient
temperature depending on the temperature class.
Modifications on the instrument, repair works and/or
change of components are not permitted.
In the event of potentially explosive gas/air mix-
tures, only operate the instrument under atmospher-
ic conditions.
- Pressure: 80 to 110 kPa (0.8 to 1.1 bar)
- Air with normal oxygen content, usually 21%
(V/V)
Integrate the instrument into the local potential
equalization.
If the ground connection has been established via
the pipe, it is also possible to integrate the instru-
ment into the potential equalization system via the
pipe.
Only open the electronics housing in a de-energized
state (once a delay of 10 minutes has elapsed after
switching off the power supply) or in environments
which do not have a potentially explosive atmo-
sphere.
Do not remove the USB port sealing plug in poten-
tially explosive atmospheres. The USB connection
must only be used in non-explosive atmospheres.
The plastic transport sealing plugs do not meet this
requirement and must therefore be replaced during
installation.
If a cable gland or conduit entry part is not used, it
must be sealed by using an appropriate flameproof/
explosion proof sealing plug with the plug entered to
a depth of at least five threads.
If connected by a conduit entry approved for this
purpose, mount the associated sealing unit directly
at the housing.
In potentially explosive atmospheres:
• Do not disconnect the electrical connections
(power supply, communication) when energized.
• Do not open the cover of the electronics housing
when energized.
Choose the cables’ diameters to ensure optimal
sealing at the cable gland.
Take mechanical stress into consideration when
choosing the connecting cables. Strain relief is pro-
vided by the correct assembly of the cable gland.
The specification of the connecting cables must
comply with all applicable regulations for the envi-
ronment of operation and with the instructions in the
appropriate instruction manuals.