Ruida Technology RDV3040-PCI User manual

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
RDV3040-PCI
VisionCut operation manual
Read this manual before operation
The content include of electric connections and operating steps
Read the manual to operate the systems
RuiDa Technology Co., Ltd
Addr: 202-203,B-Block,Technology Building,NO.,1057 Nanhai
Avenue,Nanshan District,Shenzhen city,Guangdong
Province,P.R.China
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.rd-acs.com
https://www.ruidacontroller.com

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
COPYRIGHT
All rights reserved.You may not reproduce, transmit, store
in a retrieval system or adapt thispublication, in any form or by
any means, without the prior written permissionof RuiDa,
except as allowed under applicable copyright laws. We have
identifiedwords that we consider as trademarks. Neither the
presence or absence oftrademark identifications affects the
legal status of any trademarks.

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
CERTIFICATION
DECLARATION
CE
The product has been certified by the CE (Commutate European) safety certification.
It has passed the corresponding conformity assessment procedure and the
manufacturer's declaration of conformity, in accordance with the relevant EU
directive.
ROHS
This product has been certified by EU legislation (Restriction of Hazardous
Substances) Safety certification; comply with relevant EU environmental regulations.
FCC
This product has been certified by the Federal Communications Commission for
safety, Comply with us electronic safety regulations.

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
SAFETY INFORMATION
When using this system, please make sure the operation is correct and the usage is
safe. Some signs or text will be used to remind you to pay attention to the dangerous
matters and some important information.
Dangerous：
Indicates a serious danger. In the process of use, if the operation is
improper or the way of use is wrong, it may cause serious injury or
even death to the user. Please do not operate it easily until you have
made sure that the operation method is correct and the way of use
is correct.
Warning：
Danger.n the process of use, if the operation is improper or the use
is wrong, which may lead to the injury of the personnel, please do
not operate the personnel and related personnel easily, until ensure
the correct operation method and use method is correct before use.
Cautious：
Represents the potential risk of the product. In the process of use,
if the use method is wrong or improper operation, it may cause
damage to the product or some parts. Please do not use it until you
have made sure that the operation method is correct and the usage
is correct.
Important：
Represents important information to be paid attention to during the
use of the product.Please do not ignore this information, this
information will provide effective operational help.
This sign indicates laser radiation, which is usually posted on
products with laser output. Please be careful with laser and pay
attention to safety when using this kind of equipment.

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
Sign in、Devanning、Examine cargo
The product itself with plastic or metal shell, can protect the external electrical
components from damage. The products are packed in foam bags and anti-static bags.
If there is any external damage to the package, check the equipment and notify the
carrier and carrier in writing of the damage.
Inportant:
After receiving the product, please check whether the outer package is
intact, check whether the product is complete after unpacking and
whether all parts are intact. If any damage is found, please contact
ruida immediately.
Remove all cargo from package and keep packing material and wiring parts. Please
take care of the safety of the goods when unpacking them.After taking out the goods,
please check whether the parts are complete and intact. If any missing parts or
damaged parts are found, please contact ruida technology immediately.Do not install
or debug the equipment if any obvious damage is found.
RDC6563F standalone fiber cutting system delivery list is shown in the following:（As
the product is constantly updated, the accessories that may be received are different
from this list）
Component
Quantity
Description
RDC3020G-PCI Motion controller
1
RDV3020G-PCI-ACC2 Expansion board
1
Industrial camera 130w
1
Lens 8mm
1
USB line(5m)
1
The camera fixed frame
1
RDV3020G-PCI-ACC1 Expansion board
1
`
RDV3020G-CON68 Connect the cable
1
LED Annular lamp （white）
1
Special applications Red
lamp
Light controller (with connect line)
1
Lamp drive board
1
folding cable
1

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
KF3.81socket 16p
4
KF3.81socket 3p
1
DB25 pin(with Packaging shell )
4
DB9 pin(withPackaging shell )
1
Jumper cap
3
Block slice (rectangular)
1
CD
1
(1)PCI driver
(2)Software operating
instructions
(3)Application software

RDV3040-PCIVisionCut operation manual V1.0
SHENZHEN RUIDA TECHNOLOGY
Contents
Section 1 Overview.......................................................................................................................................1
1.1 Introdution......................................................................................................................................... 2
Section 2 Installation ..................................................................................................................................5
2.1 Product instruction.............................................................................................................................7
2.3 Systems installation and operation....................................................................................................7
Section 3 Software installation.................................................................................................................... 8
Section 4 Software introduction................................................................................................................11
4.1 Main interface.................................................................................................................................. 12
4.2 Module function...............................................................................................................................12
4.3 Image Acquisition window...............................................................................................................12
4.4 Control Panel....................................................................................................................................12
Section 5 Appendix.....................................................................................................................................17
5.1 Electrical connection with PANASONIC servo system..................................................................... 18
5.2 Electrical connection with YASKAWA servo system.........................................................................18
5.3 Electrical connection with MITSUBISH servo system...................................................................... 19
5.4 Electrical connection with SIMENS V80 servo system.....................................................................21

RDV3040-PCIVisionCut operation manual V1.0
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Section 1 Overview
CONTENTS:
Intriodution

RDV3040-PCIVisionCut operation manual V1.0
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1.1 VisionCut introduction
VisionCut system is designed exactly for Mark cutting. This system is based on the RDC3020G
motion controller. This controller is based on DSP+FPGA and has high performance in motion
control and laser control.
This laser cutting system can interfaces with CO2 tube ,YAG tube and Fiber tube. Servo motor
and step motor can connect to RDC3020G motion controller. RDC3020G has the special IO for
Limit switch and Home switch .
The following is the construction of the VisionCut. Picture 1-2 shows the electrical connections of
the VisionCut in detail.
Picture 1-1: Vision Cutting System

RDV3040-PCIVisionCut operation manual V1.0
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Section 2 Installation
CONTENTS:
Product list
Product instruction
Systems installation and operation

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2.2 RDC3020G-PCI motion controller diagram
The diagram of RDC3020G-PCI is showed in picture 2-1：
Picture 2-1: Diagram of RDC3020G-PCI
Figure 2-1 Encoder Switch SWT1 default status
pin
status
1
OF F
2
OF F
3
OF F
4
OF F
5
OF F
6
OF F
J2: extend interface.
J1: extend interface,
JP101: extend interface,
JP13: extend interface,
JP14: extend interface,
JP15: extend interface,
JJP16: extend interface,
JP17: Quadrature encoder interface
JP11,JP12,JP20: reserved

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The diagram of the terminal board is shown in picture 2-2.
Picture2-2：Terminal board of RDC3020G-PCI
The function of each connector is described in figure2-2.
Figure2-2 Connector definition
Connector
Description
CN0
Con n ect with RDC3020G-PCI
CN2
X axis motor inte r fac e
CN3
Y axis mo tor interface
CN4
Z axis motor interface
CN5
A axis mo tor inte rfac e
CN7
Reser ved
CN8
Reser ved
CN9
Gen era l pur p o se io outpu t(low 16 ch a n ne l s )
CN1 0
Gen era l purpo se io inpu t( h ig h 12 chan n e ls)
CN1 1
Ded icat e d pu rpos e io inpu t
CN1 2
Gen era l purp o se io inp ut
CN1
Powe r (2 4V )

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2.3 System installation and operation
Please follow the steps to set up your laser cutting system。
Step1：Insert the RDC3020G motion controller into PCI slot
1.Switch off the AC power.
2.ware the ESD gloves.
3.Open the computer box and install the RDC3020G controller into the PCI slot.
4.Switch on PC power, If the led flash on the RDC3020G, then the RDC3020G work well.
5.Shut off windows, and Switch off the PC power.
6.Connect other device to RDC3020G terminal board, Such as laser tube, motors etc.
Step 2：Connect the RDC3020G controller with the terminal board
Connect the RDC3020G controller to terminal board with the 68 pin SCSI wire.
The power supply of the terminal board is 24V. It should have a 3A driving ability. If 24V power is
switched on, Then the led in the terminal board will on. If there is one or all of the led is not on,
there are fault in the terminal board. Please contact the RuiDa technology.
Step 3：Install the PCI driver in windows XP
The PCI driver is just for window XP, If the OS is not windows XP ,please contact RuiDa
technology.
1.When windows started，System will check the PCI device automatically and tell user to install
PCI driver.
2.Select “install from a list or the specific location”，click“NEXT”。
3.In this page ，select“search the best driver in the location”，and select“search include the
location”，click“browse”.
4.Insert the CD in the cd-rom。
5.click“Browse”and select the directory“CDROM：\driver\win xp”
6.“Add Hardware Wizard”,click“NEXT”。
7.In the device manager，there is a new device named“RDDriver”。click“+”， “RuiDaTech
RD400SCAN Ver 1.0”is displayed.
Step 4：RDC3020G-PCI test
Open the VisionCut software , If the software is opened successfully. It shows the PCI driver is

RDV3040-PCIVisionCut operation manual V1.0
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installed correctly. If there are fault during opening the VisionCut software, The PCI driver is
installed unsuccessfully.
Step 5：connect X、Y axis motor
There are 4 channels for motor control. This interface is DB25. The signals in the interface include
pulse+dir, alarm ,servo on and encoder signals. Figure 3 is the definition of the signals.
The step or servo motor signals are in Differential style. Shown in the picture 2-3. Alarm signal is
photoelectric isolation. The connection between RDC3020G and motors is described in detail in
appendix 1.
Motor control signals output
Picture 2-3 pulse+dir Differential output
Picture 2-4 Alarm signal input
Picture 2-5 Servo on and Reset signal output

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Figure 2-3 CN2~CN5 signal definition
pin
signal
description
pin
signal
description
PIN1
OGND
24Vreferenced ground
PIN14
OVCC
24Voutput
PIN2
ALM
Servo alarm input
PIN15
CLR
Servo reset output
PIN3
SON
Servo on
PIN16
NC
NC
PIN4
A0-
ENCODER A-
PIN17
A0+
ENCODER A+
PIN5
B0-
ENCODER B-
PIN18
B0+
ENCODER B+
PIN6
C0-
ENCODER C -
PIN19
C0+
ENCODER C+
PIN7
+5V
+5V output
PIN20
GND
Digital ground
PIN8
Vout
Speed referenced
command
PIN21
GND
Digital ground
PIN9
DIR+
DIR+
PIN22
DIR-
Dir-
PIN10
AGND
Analog referenced
ground
PIN23
PULSE+
Pulse+
PIN11
PULSE-
Pulse-
PIN24
GND
Digital ground
PIN12
NC
NC
PIN25
NC
NC
PIN13
GND
Digital ground
Step 6：connect the dedicated IO for X、Y axis motors
The signal for the motor control include： LIMIT input、 HOME input。 If there servo motors, There
are still include SERVO ON and ALARM input.
The HOME and LIMIT ,SERVO ON ,ALARM signals are all Photoelectric isolated.Just is shown as
picture 2-8.
Picture2-6 Dedicated input and dedicated output signal
The definition of the dedicated IO is described in Figure 2-8 in detail.
Figure 2-8 Definition of the dedicated IO in CN11

RDV3040-PCIVisionCut operation manual V1.0
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pin
signal
description
pin
signal
description
PIN1
HOME0
HOME input for axis
X
PIN9
LMT2+
LIMIT+ input for axis
Z+
PIN2
HOME1
HOME input for axis
Y
PIN10
LMT2-
LIMIT- input for axis Z-
PIN3
HOME2
HOME input for axis
Z
PIN11
LMT3+
LIMIT+ input for axis
A+
PIN4
HOME3
HOME input for axis
A
PIN12
LMT3-
LIMIT- input for axis A-
PIN5
LMT0+
LIMIT+ input for axis
X+
PIN13
OVCC
24V power output
PIN6
LMT0-
LIMIT- input for axis
X-
PIN14
OVCC
24V power output
PIN7
LMT1+
LIMIT+ input for axis
Y+
PIN15
OGND
24V referenced ground
PIN8
LMT1-
LIMIT- input for axis
Y-
PIN16
OGND
24V referenced ground
Step 7：Connect Laser
Figure 2-9 J1 signal definition
PIN
Signal
description
PIN1
VCC
+5V power output
PIN2
PWM1
The first PWM output
PIN3
DA2
Second analog signal output
PIN4
START
The enable input
PIN5
GND
Digital ground
PIN6
LASERON
Laser switch signal
PIN7
PWM2
The second PWM output
PIN8
DA1
First analog signal output
PIN9
STOP
External stop signal input

RDV3040-PCIVisionCut operation manual V1.0
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Picture2-7 Laser Connect
Picture2-8 Laser Jump line

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Figure 2-10 The output signal polarity

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Section3 Software
installation
CONTENTS:
Software installation

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3.1 Software installation
Double click the VisionCutSetup.exe，The software will be installed in you computer. Please follow
the step to install the software correctly.
click“next”
Select the install directory, user can select the default directory or modify the directory.
Click “next”, The dialog will tell you to set up shortcut or not.