Wagner 0275 002 User manual

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1

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Operating

Manual

Z

.

--/o,

3§

c:.

A

WAliNER

^

-It

yfO

FineCoat

Controller

Coating

system

Edition

09/98

GB

0261

951

Table

of

contents

1.

Safety

regulations

for

RneCoat

spraying...

2.

Applications..

3.

Technical

data.

4.

Description

of

components.

4.1

Function

of

the

pressure

controller.

4.2

Function

of

the

FineCoat

spray

gun.

4.3

Safety

devices.

5.

Setup..

5.1

Pressure

controller.

5.2

Preparing

the

coating

material.

5.3

Table

of

viscosities

and

nozzle

sets.

5.4

FineCoat

spray

gun.

6.

Setting

the

FineCoat

spray

gun.

Spray

pattern

selection.

Setting

the

required

spray

pattern.

Setting

the

spray

jet

width.

Setting

the

amount

of

material..

Setting

the

amount

of

air.

Setting

the

ascending

feed

pipe.

7.

Spraying

technique.

8.

Breaks

In

work.

9.

Finishing

work

and

cleaning.

10.

Changing

the

nozzle..

11.

Spray

gun

accessories

and

spare

parts..

Nozzle

sets.

Table

of

nozzle

sets.

Valve

plate

set.

Service

set.

12.

Special

accessories.

RN

30

Extension

tip.

WF

20

Flocking

gun.

13.

Troubleshooting

chart

for

finish

problems..

14.

Troubleshooting

chart..

15.

Spare

parts.

15.1

Spare

parts

list,

pressure

regulator

(controller)

15.2

Spare

parts

list,

air

hose.

15.3

Spare

parts

diagram,

air

hose.

15.4

Spare

parts

list,

FineCoat

spray

gun.

15.5

Spare

parts

diagram,

FineCoat

spray

gun.

Sales

and

service

companies.

Important

notes

on

product

liability.

CE

Declaration

of

conformity.

Guarantee

declaration.

Page

1

1

1

1

2

2

2

2

2

2

2

2/3

3/4

3

3

3

4

4/5

5

5

6

7

7

7

7

7

7

8

9

10/11

10

10

10

10/11

11

12

13

13

13

1.

S

afety

regulations

for

FineCoat

spraying

Ail

local

regulations

in

force

must

be

observed.

In

order

to

ensure

safe

operation

of

the

FineCoat

systems

the

safety

regulations

listed

below

must

be

followed.

1.

Read

the

operating

manual

carefully

and

follow

the

Instructions

given

in

order

to

avoid

possible

danger.

2.

Never

operate

near

sources

of

Ignition,

e.g.,

open

flames,

cigarettes,

cigars

and

pipes,

sparks,

red-

hot

wires,

hot

surfaces,

etc.

3.

Warning!

Risk

of

injury

by

injection!

Never

point

the

spray

gun

at

persons

or

animals

4.

Always

wear

a

protective

mask

when

spraying.

In

order

to

avoid

occupational

illnesses,

always

follow

the

manufacturer’s

instructions

for

the

materials,

solvents

and

cleaning

agents

used

when

preparing

and

using

such

materials

and

when

cleaning

the

unit.

Protective

clothing,

gloves

and,

If

necessary,

skin

protection

cream

should

be

used

to

protect

the

skin.

5.

For

safety

reasons,

never

use

solvents

based

on

1,1,1

trichloroethane

or

methylene

chloride.

6.

When

working

indoors,

a

sufficient

flow

of

air

must

be

ensured

for

extracting

the

solvent

vapors.

7.

Extraction

systems

should

be

installed

on-site

in

accordance

with

local

regulations.

3.

The

work-pieces

to

be

sprayed

must

be

earthed.

9.

For

breaks

in

work

always

secure

the

spray

gun

against

unintentional

operation

(see

page

5,

fig.

13).

10.

When

cleaning

the

unit

with

solvents,

never

spray

into

a

container

with

only

a

small

opening

(bunghole).

Formation

of

a

explosive

gas/air

mixture.

The

container

must

be

earthed.

2.

A

pplications

The

"FineCoat

Controller"

coating

system

consists

of

a

pressure

controller

which

supplies

compressed

air

to

a

Fi¬

ne

Coat

spray

gun

with

material

cup

via

an

air

hose

(the

Fine

Coat

system

is

an

advancement

and

improvement

of

the

commonly

used

High

Volume

Low

Pressure

coating

system).

The

controller

is

attached

to

the

wall

near

the

workplace

and

is

connected

to

the

compressed

air

supply.

The

Fine

Coat

system

is

suitable

for

the

application

of

pri¬

mers,

lacquers,

solvent-based

paints

and

water-soluble

paints.

The

reduced

overspray

results

in

a

very

high

transfer

effi¬

ciency

of

80%.

3.

T

echnical

data

Max.

inlet

pressure:

8

-

10

bar

Compressed

air

supply:

min.

400

l/min

Sound

level,

max.:

83

dB

(A)

4.

Description

of

components

1

Pressure

regulator

(controller)

2

Fine

Coat-spray

gun

3

Closing

lever

for

paint

container

4

Rotating

lever

for

ascending

feed

pipe

5

Quick

coupling

for

spraygun

6

Paint

container

(1

litre)

7

Air

hose

(9m)

I

8

Hose

connection

with

swivel

9

Air

pressure

control

knob

10

Pressure

gauge

(0

-

2

bar)

11

Air

inlet

(BSP

1/2

in

connection)

1

4.1

Function

of

the

pressure

controller

The

compressed

air

for

operating

the

Fine

Coat

spray

gun

is

controlied

by

the

pressure

controiler

(adjustment

from

0

to

1.4

bar)

and

is

limited

to

max.

1.4

bar

by

a

safety

vaive.

Press

the

air

pressure

control

knob

in

to

fix

the

set

work¬

ing

pressure.

4.2

Function

of

the

Fine

Coat

spray

gun

In

the

Fine

Coat

spray

gun,

the

controlled

compressed

air

is

divided

into

atomizing

air

and

compressed

air

to

the

ma¬

terial

cup

(suspended

cup).

Atomization

of

the

material

is

achieved

by

combining

high

air

volume

with

low

working

pressure.

This

spray

gun

which

Is

especially

designed

for

Fine

Coat

technology

enables

controlled

spraying

with

little

over¬

spray.

Moreover,

with

the

Fine

Coat

spray

gun,

the

spray

pattern

can

be

adjusted

from

6

mm

round

jet

to

350

mm

flat

jet,

dependirig

on

the

selected

nozzle

set.

4.3

S

afety

devices

When

connecting

the

air

hose

to

the

pressure

controller

without

Fine

Coat

spray

gun,

a

valve

in

the

quick

release

coupling

prevents

the

release

of

compressed

air.

When

the

allowable

pressure

of

1.4

bar

in

the

pressure

controller

is

exceeded,

a

safety

vaive

is

automatically

opened

and

air

is

released.

By

turning

back

the

compressed

air

control

knob,

which

decreases

the

pressure

to

zero

bar,

the

safety

valve

is

closed.

5.

Setup

5.1

Pressure

controller

1.

Attach

the

controller

module

securely

to

the

wall

near

the

spray

booth.

(Note:

delivered

air

hose

9

m)

2.

Data

for

air

pressure

connection

:

max.

inlet

pressure

:

8

-10

bar

Thread

connection

:

BSP

1/2

in

Attention:

before

connecting

the

controller

to

the

air

source,

turn

the

air

control

knob

completely

to

the

left!

3.

Connect

the

air

pressure

supply.

Note:

The

air

compressor

should

have

a

volume

out¬

put

of

400

Liters/Minute

or

higher

for

the

system

to

operate

properly.

4.

Connect

the

air

hose

and

the

Fine

Coat

spray

gun.

Pressure

gauge

chart

Colour

Display

bar

Comment

Green

0-1

normal

operation

range

Yellow

1-1.4.

max.

recommended

operation

range

Red

1,4-2

not

recommended

for

operation

5.2

Preparing

the

coating

material

Observe

the

manufacturer’s

instructions

for

the

use

of

the

coating

material

on

the

paint

tin

or

on

the

technical

instruction

sheet.

Coating

material

purity:

An

absolute

pre-condition

for

the

trouble-free

operation

of

the

fine-spray

system

is

that

the

coating

material

is

uncontaminated.

If

you

have

doubts

as

to

the

purity

of

the

coaling

material,

we

recommend

that

you

first

filter

it

through

a

fine

sieve.

5.3

Table

of

viscosities

and

nozzle

sets

Coating

material

Viscosity

DIN-s

(4

mm

DIN

cup)

Nozzle

set

No.

Solvent-based

lacquer

paints

15-45

3-4

Water-soluble

lacquer

paints

obsen/e

manufacturer's

instructions

4-5

■

Wood

preservatives'

(scumble,

mordants,

etc.)

undiluted

2-3

Multi-color

effect

materials,

multi-color

paint

obsenre

manufacturer's

instructions

6-7

Texture

and

effect

paints

observe

manufacturer's

instructions

5-6

5.4

F

ineCoat

spray

gun

I

1.

Open

closing

lever

on

the

paint

container,

remove

paint

container.

2.

Fill

paint

container

with

coating

material.

3.

Check

that

the

paint

container

seal

is

clean

and

is

seated

correctly.

4.

Clip

the

container

onto

the

spray

gun

and

secure

with

the

closing

lever.

5.

Pull

out

air

pressure

control

knob

on

pressure

regulator

(controller)

and

set

atomizer

air.

Green

0

-1

bar

normal

operation

range

Yellow

1-1,4

bar

max.

recommended

operation

range

Red

1,4-2

bar

not

recommended

for

operation

Press

the

air

pressure

control

knob

in

to

fix

the

set

wor¬

king

pressure.

2

6.

Point

the

paint

spray

gun

at

the

object

to

be

sprayed.

7.

Determine

the

settings

for

the

spray

pattern,

spray

jet

width,

amount

of

material,

amount

of

air

and

ascending

feed

pipe

settings,

see

fig.

2

>

8

and

the

description

page

3/4.

8.

Operate

trigger

on

the

paint

spray

gun.

6.

Setting

the

FineCoat

spray

gun

Spray

pattern

selection

(fig.

2)

A

s

vertical

flat

Jet

for

horizontal

surfaces

B

=

horizontal

flat

jet

for

vertical

surfaces

C

=

round

jet

for

comers

and

edges

and

places

difficult

to

access.

Note:

The

adjusting

ring

does

not

fasten

the

air

cap!

Setting

the

amount

of

material

(fig.

5)

Setting

the

required

spray

pattern

(fig.

3)

Turn

the

air

cap

(1)

to

the

required

spray

pattern

position.

Attention:

Never

pull

trigger

while

adjusting

the

air

cap

settings.

Set

the

amount

of

material

by

turning

the

material

adjustment

knob.

Turn

to

the

left

=

more

material

Turn

to

the

right

=

less

material

Setting

the

spray

jet

width

(fig.

4)

Adjusting

ring

Turn

to

the

right

=

wider

spray

jet

Turn

to

the

left

=

narrower

spray

jet

Setting

the

amount

of

air

(fig.

6)

The

correct

setting

for

the

amount

of

air

Is

decisive

for

the

atomization

and

formation

of

paint

mist.

3

7.

Spraying

technique

Hold

the

paint

spray

gun

upright

and

maintain

a

constant

distance

to

the

object

being

sprayed.

Move

the

paint

sp^ray

gun

evenly

either

from

side

to

side

or

up

and

down.

If

the

gun

Is

moved

evenly,

it

will

produce

an

even

surface

finish.

No

runs

will

occur

if

the

speed

is

correct.

Always

start

spraying

away

from

the

object

and

avoid

stopping

spraying

whilst

still

on

the

object.

Note:

If

the

round

jet

setting

is

used,

the

distance

may

be

increased

according

to

the

size

of

the

object

being

spray¬

ed.

•

In

case

of

excessive

paint

mist

formation,

adjust

the

air

and

materiai

flow

respectively

and

alter

the

distanbe

from

the

object.

Right

Wrong

•

Excessive

paint

mist

formation

•

Uneven

surface

finish

Spraying

technique

when

using

textured

and

effect

paints:

When

spraying

with

a

flat

fan,

the

distance

to

the

object

should

be

between

3

and

20

cm.

-

Spraying

technique

when

using

color>effect

or

multi¬

color

paints:

When

spraying

with

a

flat

fan.

the

distance

to

the

object

should

be

between

20

and

30

cm

(

)ote:

When

selecting

the

round

fan,

the

distance

may

be

'

increased

depending

on

the

object.

.

Breaks

in

work

Turn

the

material

regulating

knob

to

the

right

as

far

as

it

will

go

(fig

13).

This

will

secure

the

paint

spray

gun

against

uninten¬

tional

operation.

9.

Finishing

work

and

cleaning

1.

Turn

off

compressed

air

supply.

2.

Hold

the

paint

spray

gun

in

the

original

container.

Press

the

trigger

to

release

the

pressure

in

the

spray

gun

container.

3.

Undo

the

paint

container

closing

lever

and

remove

the

container.

4.

Empty

the

remaining

coating

material

into

the

original

container.

5.

Fill

the

spray

gun

container

with

solvent

or

water

and

fit

onto

the

spray

gun.

6.

Shake

the

paint

spray

gun

well.

7.

Provide

compressed

air

supply.

Spray

the

solvent

or

water

into

an

open

container.

Caution!

Never

spray

Into

a

container

with

only

a

small

opening

(bunghole)!

See

safety

regulations.

8.

Repeat

this

procedure

until

the

solvent

or

water

coming

out

of

the

tip

is

clear.

Then

empty

the

paint

container

completely.

Caution!

Never

leave

solvents

in

the

spray

gun

container;

this

may

cause

pressure

to

build

up

in

the

container.

Always

keep

the

paint

container

seal

clean

of

left

over

coating

material

and

check

regularly

for

signs

of

damage.

9.

Turn

off

compressed

air

supply.

10.

Clean

the

outer

surfaces

of

the

paint

container

and

paint

spray

gun

with

a

cloth

soaked

in

solvent

or

water.

Note:

Do

not

leave

the

FineCoat

spray

gun

immersed

in

solvent

for

extended

periods!

(The

seals

and

air

pipe

on

non-return

valve

may

swell,

preventing

them

from

functioning

properly.)

11.

Unscrew

adjusting

ring,

remove

air

cap

and

spring

plate.

Unscrew

nozzle.

Clean

air

cap,

tip

and

needle

with

brush

and

solvent

or

water.

Note:

Never

use

sharp

metal

objects

to

clean

the

nozzles

or

air

channels

of

the

FineCoat

spray

gun.

12.

Apply

a

fine

coat

of

Silicone-free

oil

to

the

marked

areas.

13.

I

f

the

paint

spray

gun

is

not

used

for

any

length

of

time,

it

should

be

cleaned

and

protected

by

applying

a

fine

coat

of

silicone-free

oil.

5

4.

Remove

the

tip

with

the

enclosed

special

socket

wrench

(fig.

18).

2.

Fig.

16

-

Loosen

the

needle

seal

with

the

open-end

wrench

(1).

Remove

the

material

adjusting

knob

(2)

and

the

pressure

spring

(3).

Open

trigger

of

the

spray

gun

to

facilitate

needle

removal

(4).

Reassemble

with

the

new

nozzle

set

in

reverse

order.

Attention:

The

needle

seal

screw

connection

must

be

readjusted

after

reassembly.

11.

Spray

gun

accessories

and

spare

parts

Nozzle

sets:

The

spray

nozzle

set

consists

of

an

air

cap,

a

tip

and

a

needle

(fig

19).

Table

of

nozzle

sets

/

\Marklng

Set

(complete)

^

-

Part

No.

Tip

size

2

0276

254

0

0.8

mm

3

0276

227

01.3

mm

4

0276

228

0

1.8

mm

(standard)

5

0276

229

0

2.2

mm

6

0261

021

0

3.0

mm

7

0261

022

0

4.0

mm

Valve

plate

set

for

non-return

valve

10

pcs.

Part

No.

0277

919

Service

set

consisting

of

seal

item

5,

page

11,

seal

item

8,

needle

seal

item

24,

air

pipe

item

30,

non-return

valve

item

33,

air

pipe

item

34,

paint

container

seal

item

49.

Part

No.

0277

943

12.

Special

accessories

RN

30

Extension

tip

for

ribbed

radiators,

length

30

cm.

Part

No.

0261

020

WF

20

Flocking

gun

for

the

application

of

dry

chips

Part

No.

0261

025

7

13.

Troubleshooting

chart

for

finish

problems

Problem

Cause

Remedy

Orange

peel

Paint

drying

too

fast

Slower

solvent

or

retarder

Gun

too

far

from

surface

Move

closer

to

target

Viscosity

of

paint

too

high

Reduce

viscosity

Runs

and

sags

Material

too

thin

Add

material

Movement

of

gun

too

slow

Speed

up

passes

Too

much

material

Reduce

material

flow

by

turning

^

in

material

adjustment

knob

Spray

gun

too

close

to

workpiece

Move

gun

back

from

workpiece

Pinholing

Trapped

solvents

Apply

material

in

lighter

coats

Fish

eyes

Possible

silicone

contamination

Use

solvent

to

clean

all

parts

.

Blistering

Moisture

in/on

spray

surface

Thoroughly

clean

surface

Incompatible

top

coats

or

undercoats

Make

sure

coatings

are

compatible

C

8