ANYHZ FST-500 Series User manual

FST 500 Manual
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PREFACE
Thank you for choosing ANYHZ‟s high-performance FST-500 Series. The FST-500 Series is
manufactured with high-quality components and materials and incorporate the latest
microprocessor technology available.
This manual is to be used for the installation, parameter setting, troubleshooting, and daily
maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following
safety guidelines before connecting power to the AC motor drive. Keep this operating manual at hand
and distribute to all users for reference.
To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor drive
are to do installation, start-up and maintenance Always read this manual thoroughly before using
FST-500 series AC Motor Drive, especially the WARNING, DANGER and CAUTION notes.
Failure to comply may result in personal injury and equipment damage. If you have any questions,
please contact your dealer.
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
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1. AC input power must be disconnected before any wiring to the AC motor drive is made.
2. A charge may still remain in the DC-link capacitors with hazardous voltages, even if the power has
been turned off. To prevent personal injury, please ensure that power has turned off before
opening the AC motor drive and wait ten minutes for the capacitors to discharge to safe voltage
levels.
3. Never reassemble internal components or wiring.
4. The AC motor drive may be destroyed beyond repair if incorrect cables are connected to the
input/output terminals. Never connect the AC motor drive output terminals U/T1, V/T2, and W/T3
directly to the AC mains circuit power supply.
5. Ground the FST-500 using the ground terminal. The grounding method must comply with the laws
of the country where the AC motor drive is to be installed. Refer to the Basic Wiring Diagram.
6. FST-500 series is used only to control variable speed of 3-phase induction motors, NOT for
1-phase motors or other purpose.
7. FST-500 series shall NOT be used for life support equipment or any life safety situation.

FST 500 Manual
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1. DO NOT use Hi-pot test for internal components. The semi-conductor used in AC motor drive
easily damage by high-voltage.
2. There are highly sensitive MOS components on the printed circuit boards. These components are
especially sensitive to static electricity. To prevent damage to these components, do not touch
these components or the circuit boards with metal objects or your bare hands.
3. Only qualified persons are allowed to install, wire and maintain AC motor drives.
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1. Some parameters settings can cause the motor to run immediately after applying power.
2. DO NOT install the AC motor drive in a place subjected to high temperature, direct sunlight, high
humidity, excessive vibration, corrosive gases or liquids, or airborne dust or metallic particles.
3. Only use AC motor drives within specification. Failure to comply may result in fire, explosion or
electric shock.
4. To prevent personal injury, please keep children and unqualified people away from the equipment.
5. When the motor cable between AC motor drive and motor is too long, the layer insulation of the
motor may be damaged. Please use a frequency inverter duty motor or add an AC output reactor to
prevent damage to the motor. Refer to appendix B Reactor for details.
6. The rated voltage for AC motor drive must be ≤ 240V for 230V models (≤ 120V for 115V models;≤
480V for 460V models; ≤ 600V for 575V models) and the mains supply current capacity must be ≤
5000A RMS.

FST 500 Manual
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Table of Contents
PREFACE...........................................................................................................................................................................1
Table of Contents .........................................................................................................................................................3
Chapter 1 Introduction ...............................................................................................................................................6
1.1.1 Nameplate Information ...................................................................................................................................7
1.1.2 Model Explanation .............................................................................................................................................7
1.1.3 External Parts and Labels..............................................................................................................................8
1.1.4 Remove instructions..........................................................................................................................................9
1.2 Preparation for Installation and Wiring ......................................................................................................10
1.2.1 Ambient Conditions .........................................................................................................................................10
1.2.2 Minimum Mounting Clearances..................................................................................................................... 11
1.3 Dimensions .............................................................................................................................................................12
Chapter 2 Installation and Wiring.........................................................................................................................14
2.1 Basic Wiring Diagram.........................................................................................................................................15
2.2 External Wiring ...................................................................................................................................................18
2.3 Main Circuit...........................................................................................................................................................19
2.3.1 Main Circuit Connection.................................................................................................................................19
2.3.2 Main Circuit Terminals ..................................................................................................................................21
2.4 Control Terminal Wiring (Factory Settings)...............................................................................................22
Chapter 3 Keypad and Start Up ............................................................................................................................26
3.1 Keypad ....................................................................................................................................................................26
3.1.1 Description of the Digital Keypad .............................................................................................................26
3.1.2 How to Operate the Digital Keypad LC-M02E......................................................................................27
3.1.3 LC-M02E............................................................................................................................................................28
3.2 Operation Method ...............................................................................................................................................30

FST 500 Manual
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3.3 Trial Run ................................................................................................................................................................30
Chapter 4 Parameters ...............................................................................................................................................32
4.1 Summary of Parameter Settings....................................................................................................................32
4.2 Parameter Settings for Applications ............................................................................................................41
4.3 Description of Parameter Settings................................................................................................................46
Chapter 5 Troubleshooting ..................................................................................................................................... 110
5.1 Over Current (OC) ............................................................................................................................................ 110
5.2 Ground Fault ........................................................................................................................................................111
5.3 Over Voltage (OV) .............................................................................................................................................111
5.4 Low Voltage (Lv) ................................................................................................................................................ 112
5.5 Over Heat (OH1) .............................................................................................................................................. 113
5.6 Overload............................................................................................................................................................... 113
5.7 Keypad Display is Abnormal........................................................................................................................... 114
5.8 Phase Loss (PHL) ............................................................................................................................................... 114
5.9 Motor cannot Run.............................................................................................................................................. 115
5.10 Motor Speed cannot be Changed............................................................................................................... 116
5.11 Motor Stalls during Acceleration .............................................................................................................. 117
5.12 The Motor does not Run as Expected ..................................................................................................... 117
5.13 Electromagnetic/Induction Noise............................................................................................................... 117
5.14 Environmental Condition ................................................................................................................................ 118
5.15 Affecting Other Machines........................................................................................................................... 119
Chapter 6 Fault Code Information and Maintenance.....................................................................................120
6.1 Fault Code Information ...................................................................................................................................120
6.1.1 Common Problems and Solutions ...............................................................................................................120
6.1.2 Reset.................................................................................................................................................................123
6.2 Maintenance and Inspections ........................................................................................................................123

FST 500 Manual
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Appendix A Specifications......................................................................................................................................128
Appendix B Accessories...........................................................................................................................................132
B.1 All Brake Resistors & Brake Units Used in AC Motor Drives ............................................................132
B.1.1 Dimensions and Weights for Brake Resistors& Brake Units...........................................................133
B.2 Non-fuse Circuit Breaker Chart ..................................................................................................................136
B.3 Fuse Specification Chart ................................................................................................................................136
B.4 AC Reactor..........................................................................................................................................................137
B.4.1 AC Input Reactor Recommended Value..................................................................................................137
B.4.2 AC Output Reactor Recommended Value...............................................................................................137
B.4.3 Applications.....................................................................................................................................................138
B.5 Zero Phase Reactor (RF220X00A) ..............................................................................................................140
B.6 AMD - EMI Filter Cross Reference...........................................................................................................141
B.6.1 Dimensions .......................................................................................................................................................143
Appendix C How to Select the Right AC Motor Drive..................................................................................146
C.1 Capacity Formulas .............................................................................................................................................147
C.2 General Precaution............................................................................................................................................149
C.3 How to Choose a Suitable Motor .................................................................................................................149

FST 500 Manual
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Chapter 1 Introduction
The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain
the warranty coverage, the AC motor drive should be stored properly when it is not to be used or an
extended period of time. Storage conditions are:
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1. Store in a clean and dry location free from direct sunlight or corrosive fumes.
2. Store within an ambient temperature range of -20 °C to +60 °C
3. Store within a relative humidity range of 0% to 90% and non-condensing environment.
4. Store within an air pressure range of 86 kPA to 106kPA.
5. DO NOT place on the ground directly. It should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the package.
6. DO NOT store in an area with rapid changes in temperature. It may cause condensation and frost
7. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than
30 °C. Storage longer than one year is not recommended, it could result in the degradation of the
electrolytic capacitors.
8. When the AC motor drive is not used for longer time after installation on building sites or places
with humidity and dust, it‟s best to move the AC motor drive to an environment as stated above.

FST 500 Manual
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1.1 Receiving and Inspection
This FST-500 AC motor drive has gone through rigorous quality control tests at the factory before
shipment. After receiving the AC motor drive, please check for the following:
Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start
and CD, and rubber bushings.
Inspect the unit to assure it was not damaged during shipment.
Make sure that the part number indicated on the nameplate corresponds with the part number of
your order.
1.1.1 Nameplate Information
1.1.2 Model Explanation
FST
800
5R5
T4
Product type
Series No.
Power of inverter
Power input
Such as, 500,600 and other series
5.5KW
T: three phases
4: 380V

FST 500 Manual
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1.1.3 External Parts and Labels

FST 500 Manual
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1.1.4 Remove instructions

FST 500 Manual
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1.2 Preparation for Installation and Wiring
1.2.1 Ambient Conditions
Install the AC motor drive in an environment with the following conditions:
Operation
Air
Temperature:
-10 ~ +50°C (14 ~ 122°F) for UL & cUL
-10 ~ +40°C (14 ~ 104°F) for 5.5kw models and above
Relative
Humidity:
<90%, no condensation allowed
Atmosphere
pressure:
86 ~ 106 kPa
Installation Site
Altitude:
<1000m
Vibration:
<20Hz: 9.80 m/s2 (1G) max
20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Storage
Transportation
Temperature:
Relative
-20°C ~ +60°C (-4°F ~ 140°F
Humidity:
<90%, no condensation allowed
Atmosphere
pressure:
86 ~ 106 kPa
Vibration:
<20Hz: 9.80 m/s2 (1G) max
20 ~ 50Hz: 5.88 m/s2 (0.6G) max
Pollution
Degree
2: good for a factory type environment.